CN211337444U - a storage platform - Google Patents
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- CN211337444U CN211337444U CN201921940500.8U CN201921940500U CN211337444U CN 211337444 U CN211337444 U CN 211337444U CN 201921940500 U CN201921940500 U CN 201921940500U CN 211337444 U CN211337444 U CN 211337444U
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Abstract
本实用新型实施例公开一种仓储平台,属于有轨制导车辆技术领域,包括地面路径轨道、移动顶升平台、搬运穿梭车、仓储货架和底座,所述移动顶升平台设置在地面路径轨道上端,所述地面路径轨道固定设置在底座前端,所述底座上端固定设置有仓储货架,所述仓储货架内部设置有搬运穿梭车。其使用时,可通过上位机或手动对移动顶升平台和搬运穿梭车控制,移动顶升平台沿地面路径轨道运动,当到达指定位置时,移动顶升平台将搬运穿梭车提升到指定高度,搬运穿梭车进入相应货架抓取包裹,之后再返回到移动顶升平台上,继而完成多个货位连续存放。本实用新型自动化程度高,穿梭车在不同仓储层运行,实现了一车多用,能有效降低企业的人力成本。
The embodiment of the utility model discloses a storage platform, belonging to the technical field of rail-guided vehicles. The ground path track is fixedly arranged at the front end of the base, a storage shelf is fixedly arranged at the upper end of the base, and a transport shuttle is arranged inside the storage shelf. When it is used, the mobile jacking platform and the transport shuttle can be controlled by the host computer or manually. The mobile jacking platform moves along the ground path track. When it reaches the designated position, the mobile jacking platform lifts the transport shuttle to the specified height. The handling shuttle car enters the corresponding shelf to grab the package, and then returns to the mobile jacking platform, and then completes the continuous storage of multiple cargo spaces. The utility model has a high degree of automation, the shuttle car runs in different storage layers, realizes the multi-purpose of one car, and can effectively reduce the labor cost of the enterprise.
Description
技术领域technical field
本实用新型实施例涉及有轨制导车辆技术领域,具体涉及一种仓储平台。The embodiments of the utility model relate to the technical field of rail-guided vehicles, in particular to a storage platform.
背景技术Background technique
穿梭车在仓储物流设备中主要有两种形式:穿梭车式出入库系统和穿梭车式仓储系统。两种系统均以往复或回环方式,在固定轨道运行,目前,穿梭车已经实现纵向和横向轨道运行,但对于不同仓储层的轨道,还无法实现用一台穿梭车来运行,因而在企业淡季时,由于仓库各个仓储层储存的包裹量不足,就会导致穿梭车在轨道上空载运行,从而加大穿梭车的损耗,降低企业的经济效益,同时穿梭车数量越多,企业成本也就越难以控制。There are two main forms of shuttle in warehousing and logistics equipment: shuttle-type in-out system and shuttle-type storage system. Both systems operate in a reciprocating or looping manner and operate on a fixed track. At present, the shuttle car has achieved vertical and horizontal track operation, but for the tracks of different storage layers, it is still impossible to use a shuttle car to run. Therefore, in the off-season of the enterprise At the same time, due to the insufficient amount of packages stored in each storage layer of the warehouse, the shuttle car will run empty on the track, thereby increasing the loss of the shuttle car and reducing the economic benefit of the enterprise. At the same time, the more the number of shuttle cars, the cost of the enterprise more difficult to control.
实用新型内容Utility model content
为此,本实用新型实施例提供一种仓储平台,以解决现有技术中由于穿梭车空载运行而导致的穿梭车过度损耗的问题。Therefore, the embodiment of the present invention provides a storage platform to solve the problem of excessive wear and tear of the shuttle caused by the no-load operation of the shuttle in the prior art.
为了实现上述目的,本实用新型实施例提供如下技术方案:In order to achieve the above purpose, the embodiments of the present invention provide the following technical solutions:
本实用新型实施例提供了一种仓储平台,包括地面路径轨道、移动顶升平台、搬运穿梭车、仓储货架和底座,所述移动顶升平台设置在地面路径轨道上端,所述地面路径轨道固定设置在底座前端,所述底座上端固定设置有仓储货架,所述仓储货架内部设置有搬运穿梭车。The embodiment of the present invention provides a storage platform, which includes a ground path track, a mobile jacking platform, a transport shuttle, a storage rack and a base. The mobile jacking platform is arranged on the upper end of the ground path track, and the ground path track is fixed It is arranged at the front end of the base, a storage shelf is fixedly arranged on the upper end of the base, and a transport shuttle is arranged inside the storage shelf.
进一步的,所述地面路径轨道包括轨道平台、凹槽和导航磁钉,所述轨道平台截面呈L形,所述轨道平台侧面与在底座前端,两条所述凹槽平行设置在轨道平台上,所述导航磁钉设置在两条所述凹槽之间。Further, the ground path track includes a track platform, a groove and a navigation magnetic nail, the cross-section of the track platform is L-shaped, the side of the track platform is at the front end of the base, and the two grooves are arranged in parallel on the track platform. , the navigation magnetic nail is arranged between the two grooves.
进一步的,所述移动顶升平台包括支撑板、顶升机构和有轨搬运车,所述凹槽上端设置有有轨搬运车,所述有轨搬运车上端安装有顶升机构,所述顶升机构上端固定设置有支撑板。Further, the mobile jacking platform includes a support plate, a jacking mechanism and a rail truck, the upper end of the groove is provided with a rail truck, the upper end of the rail truck is installed with a jacking mechanism, and the top The upper end of the lifting mechanism is fixedly provided with a support plate.
进一步的,所述有轨搬运车包括车体、触摸屏PLC一体机和驱动轮一,所述触摸屏PLC一体机设置在车体内部,所述触摸屏PLC一体机与驱动电机一电连接,所述驱动电机一的输出轴与驱动轮一传动连接,所述驱动轮一设置在车体下部。Further, the rail transport vehicle includes a vehicle body, a touch screen PLC integrated machine and a driving wheel 1, the touch screen PLC integrated machine is arranged inside the vehicle body, and the touch screen PLC integrated machine is electrically connected to a drive motor, and the drive The output shaft of the motor 1 is connected with the driving wheel 1, and the driving wheel 1 is arranged at the lower part of the vehicle body.
进一步的,所述顶升机构包括油缸、导向管、导向柱和伺服油泵,所述触摸屏PLC一体机与伺服油泵电连接,所述伺服油泵通过输油管道与油缸连通,所述油缸竖直固定设置在车体顶端,所述油缸四周均匀竖直设置有四个导向管,所述导向管内部插设有导向柱,所述导向柱上端与支撑板固定连接。Further, the jacking mechanism includes an oil cylinder, a guide pipe, a guide column and a servo oil pump, the touch screen PLC integrated machine is electrically connected with the servo oil pump, the servo oil pump is communicated with the oil cylinder through an oil pipeline, and the oil cylinder is vertically fixed. At the top of the vehicle body, four guide pipes are evenly and vertically arranged around the oil cylinder, and guide columns are inserted inside the guide pipes, and the upper ends of the guide columns are fixedly connected with the support plate.
进一步的,所述支撑板包括板体和限位块,所述板体上端固定设置有若干限位块,所述板体下端与导向柱上端固定连接。Further, the support plate includes a plate body and a limit block, the upper end of the plate body is fixedly provided with a plurality of limit blocks, and the lower end of the plate body is fixedly connected to the upper end of the guide column.
进一步的,所述搬运穿梭车包括稳定机构、车斗、控制器、机械手、驱动轮二和带式输送机,所述车斗四周均匀设置四个稳定机构,所述车斗尾部设置有机械手,所述车斗底端设置有驱动轮二,所述车斗内壁上设置有控制器,所述车斗底部设置有带式输送机,所述带式输送机与控制器电连接,所述控制器与驱动电机二电连接,所述控制器与机械手电连接,所述驱动电机二输出轴与驱动轮二传动连接。Further, the transport shuttle includes a stabilizing mechanism, a body, a controller, a manipulator, a second driving wheel and a belt conveyor, four stabilizing mechanisms are evenly arranged around the body, and a manipulator is arranged at the rear of the body, The bottom end of the bucket is provided with a second driving wheel, a controller is arranged on the inner wall of the bucket, and a belt conveyor is arranged at the bottom of the bucket, the belt conveyor is electrically connected with the controller, and the control The controller is electrically connected to the second drive motor, the controller is electrically connected to the manipulator, and the output shaft of the second drive motor is connected to the second drive wheel through transmission.
进一步的,所述稳定机构包括稳定架和稳定轮,所述稳定架一端与车斗固定连接,所述稳定架另一端活动套设有稳定轮。Further, the stabilizing mechanism includes a stabilizing frame and a stabilizing wheel, one end of the stabilizing frame is fixedly connected to the vehicle body, and the other end of the stabilizing frame is movably sleeved with a stabilizing wheel.
进一步的,所述仓储货架包括穿梭轨道、支撑柱和仓储盒,所述底座上端竖直固定设置有若干支撑柱,若干所述支撑柱呈线性阵列布置,每列所述支撑柱固定套设有若干穿梭轨道,所述穿梭轨道呈线性阵列布置,每列所述穿梭轨道之间固定设置有仓储盒。Further, the storage rack includes a shuttle rail, a support column and a storage box, a plurality of support columns are vertically fixed on the upper end of the base, and the plurality of support columns are arranged in a linear array. Several shuttle rails are arranged in a linear array, and storage boxes are fixedly arranged between each row of the shuttle rails.
本实用新型实施例具有如下优点:The embodiments of the present utility model have the following advantages:
在本实用新型实施例中,操作手通过上位机或手动方式对移动顶升平台和搬运穿梭车控制,车体沿地面路径轨道的凹槽运动,同时通过导航磁钉实现定位,当到达指定位置时,顶升机构将支撑板上的搬运穿梭车提升到指定高度,搬运穿梭车进入相应货架抓取包裹,之后再返回到移动顶升平台上,继而完成多个货位连续存放。本实用新型自动化程度高,穿梭车在不同仓储层运行,实现了一车多用,在仓库的仓储层储存的包裹量不足时,能降低搬运穿梭车的使用数量,使得搬运穿梭车满载运行,从而避免穿梭车过度损耗的问题。In the embodiment of the present utility model, the operator controls the mobile jacking platform and the transporting shuttle through the upper computer or manually, the vehicle body moves along the groove of the ground path track, and at the same time, the positioning is realized by the navigation magnetic nail. When the designated position is reached At the time, the jacking mechanism lifts the transport shuttle on the support plate to the specified height, the transport shuttle enters the corresponding shelf to grab the package, and then returns to the mobile jacking platform, and then completes the continuous storage of multiple cargo spaces. The utility model has a high degree of automation, and the shuttle car runs in different storage layers, so that one car can be used for multiple purposes. When the amount of parcels stored in the storage layer of the warehouse is insufficient, the used quantity of the transport shuttle car can be reduced, so that the transport shuttle car can run with full load, thereby Avoid the problem of excessive wear and tear of the shuttle.
附图说明Description of drawings
为了更清楚地说明本实用新型的实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是示例性的,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图引伸获得其它的实施附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that are required to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary, and for those of ordinary skill in the art, other implementation drawings can also be obtained according to the extension of the drawings provided without creative efforts.
本说明书所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。The structures, proportions, sizes, etc. shown in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions that the present invention can be implemented. The technical substantive significance, the modification of any structure, the change of the proportional relationship or the adjustment of the size, without affecting the effect that the utility model can produce and the purpose that can be achieved, should still fall within the scope disclosed in the present utility model. The technical content must be within the scope of coverage.
图1为本实用新型实施例提供的一种仓储平台立体图;1 is a perspective view of a storage platform provided by an embodiment of the present utility model;
图2为本实用新型实施例提供的一种仓储平台货架立体图;2 is a perspective view of a storage platform shelf provided by an embodiment of the present utility model;
图3为本实用新型实施例提供的一种仓储平台的移动顶升平台立体图;3 is a perspective view of a mobile jacking platform of a storage platform provided by an embodiment of the present utility model;
图4为本实用新型实施例提供的一种仓储平台的移动顶升平台主视图;4 is a front view of a mobile jacking platform of a storage platform provided by an embodiment of the present utility model;
图5为本实用新型实施例提供的一种仓储平台的搬运穿梭车立体图;FIG. 5 is a perspective view of a transport shuttle of a storage platform provided by an embodiment of the present utility model;
图中:1地面路径轨道;11轨道平台;12凹槽;13导航磁钉;2移动顶升平台;21支撑板;211板体;212限位块;22顶升机构;221油缸;222导向管;223导向柱;23有轨搬运车;231车体;232触摸屏PLC一体机;233驱动轮一;3搬运穿梭车;31稳定机构;311稳定架;312稳定轮;32车斗;33控制器;34机械手;35驱动轮二;36带式输送机;4仓储货架;41穿梭轨道;412支撑柱;413仓储盒;5底座。In the picture: 1 ground path track; 11 track platform; 12 groove; 13 navigation magnetic nail; 2 mobile jacking platform; 21 support plate; 211 plate body; 212 limit block; 22 jacking mechanism; 221 oil cylinder; 222 guide Tube; 223 guide column; 23 rail truck; 231 car body; 232 touch screen PLC integrated machine; 233 drive wheel one; 3 transport shuttle; 31 stabilization mechanism; 311 stabilizer frame; 34 manipulators; 35 driving wheels; 36 belt conveyors; 4 storage shelves; 41 shuttle tracks; 412 support columns; 413 storage boxes; 5 bases.
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The embodiments of the present invention will be described below by specific specific embodiments. Those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are of the present invention. Some examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-5,本实用新型实施例公开了一种仓储平台,包括地面路径轨道1、移动顶升平台2、搬运穿梭车3、仓储货架4和底座5,所述移动顶升平台2设置在地面路径轨道1上端,所述地面路径轨道1固定设置在底座5前端,所述底座5上端固定设置有仓储货架4,所述仓储货架4内部设置有搬运穿梭车3,仓储货架4底端设置底座5主要起到防潮的作用,避免发生由于地面潮湿使得包裹损坏的问题。1-5, the embodiment of the present utility model discloses a storage platform, including a ground path track 1, a
根据本实用新型的一个具体实施例,所述轨道平台11截面呈L形,轨道平台11侧面固定设置在底座5前端。两条所述凹槽12平行设置在轨道平台11上,凹槽12为移动顶升平台2规划路径,使得移动顶升平台2沿凹槽12所在的线路移动。导航磁钉13设置在两条所述凹槽12之间。磁钉导航是通过磁导航传感器检测磁钉的磁信号来寻找位置导航方式,其成本低廉、技术成熟,具有磁钉抗干扰强,抗磨损性强,抗酸碱、油污的特点。更进一步的,通过在移动顶升平台2安装磁导航传感器可以精准控制移动顶升平台2所在的位置,同时由于移动顶升平台2主要沿凹槽12所在的路线运动,因此,也不存在导航磁钉13被移动顶升平台2压坏的问题。According to a specific embodiment of the present invention, the cross section of the
根据本实用新型的一个具体实施例,所述移动顶升平台2包括支撑板21、顶升机构22和有轨搬运车23,凹槽12上端设置有有轨搬运车23,通过上位机控制有轨搬运车23的行进,所述有轨搬运车23上端安装有顶升机构22,所述顶升机构22上端固定设置有支撑板21,当轨搬运车23到达制定位置时,顶升机构22即可升起支撑板21,投放穿梭车,或者接受包裹。According to a specific embodiment of the present invention, the
根据本实用新型的一个具体实施例,车体231内部安装有触摸屏PLC一体机232,使得有轨搬运车23通过触摸屏实现人机交互的功能,触摸屏PLC一体机232具有若干输出端口,触摸屏PLC一体机232通过一个输出端口与驱动电机一电连接,所从而控制驱动电机一的转向和转速,同时驱动电机一的输出轴与驱动轮一233传动连接,驱动轮一233主要在凹槽12内运动,由此使得有轨搬运车23沿凹槽12所在路线运动。According to a specific embodiment of the present invention, a touch screen PLC integrated
根据本实用新型的一个具体实施例,触摸屏PLC一体机232通过一个输出端口与伺服油泵电连接,伺服油泵通过输油管道与油缸221连通,由此通过触摸屏PLC一体机232的人机交互功能,可以控制油缸221提升的高度,从而使得支撑板21的可以到达货架所在的高度。油缸221竖直固定设置在车体231顶端,所述油缸221四周均匀竖直设置有四个导向管222,所述导向管222内部插设有导向柱223,所述导向柱223上端与支撑板21固定连接。当油缸221上升时,导向柱223会沿着导向管222的轴向位置向上延伸移动,从而起到导向的作用,同时也能提高支撑板21的稳定性,避免由于支撑板21倾斜,导致油缸变形的问题。According to a specific embodiment of the present invention, the touch screen PLC
根据本实用新型的一个具体实施例,板体211上端固定设置有若干限位块212,有轨搬运车23移动至轨道处,搬运穿梭车3并进一步移动至支撑板21,限位块212起到了搬运穿梭车3在支撑板21上限位和固定的作用,同时板体211下端与导向柱223上端固定连接,从而防止使得支撑板21在上升过程中发生倾斜,导致搬运穿梭车3从支撑板21上掉落。According to a specific embodiment of the present invention, the upper end of the
根据本实用新型的一个具体实施例,所述搬运穿梭车3包括稳定机构31、车斗32、控制器33、机械手34、驱动轮二35和带式输送机36,稳定机构31的作用在于,当搬运穿梭车3过弯道时,避免搬运穿梭车3由于速度过快而冲出轨道问题。车斗32用来承放包裹,车斗32底部安装有带式输送机36,当包裹需要卸载时,包裹通过带式输送机36可以从车斗32内卸除。机械手34设置在车斗32尾部,其目的在于,通过机械手34来抓取货架内的包裹放入车斗32内,最终实现包裹的取送。带式输送机36与控制器33电连接,控制器33与驱动电机二电连接,控制器33与机械手34电连接,控制器33可以操控搬运穿梭车3的行动,也可以通过远程控制指挥控制器33,来操作搬运穿梭车3。According to a specific embodiment of the present invention, the
根据本实用新型的一个具体实施例,稳定架311一端与车斗32固定连接,所述稳定架311另一端活动套设有稳定轮312。当搬运穿梭车3通过弯道时,车斗32受离心力的作用,运动轨迹会向弯道外侧偏移,使得稳定轮312与轨道接触,继而稳定轮312在稳定架311上滚动,使得搬运穿梭车3沿弯道切向通过,从而避免避免搬运穿梭车3由于受到离心力作用而冲出轨道的问题,更进一步的,稳定架311的材质为柔性材料,能够起到一定的减震作用,从而提高搬运穿梭车3运行的稳定性。According to a specific embodiment of the present invention, one end of the
根据本实用新型的一个具体实施例,所述仓储货架4包括穿梭轨道41、支撑柱412和仓储盒413,底座5上端竖直固定设置有若干支撑柱412,若干所述支撑柱412呈线性阵列布置,每列所述支撑柱412固定套设有若干穿梭轨道41,所述穿梭轨道41呈线性阵列布置,每列所述穿梭轨道41之间固定设置有仓储盒413。仓储盒413起到了存储包裹的作用,同时穿梭轨道41也通过仓储盒413横向连接在一起。更进一步的,若干所述穿梭轨道41之间也可以选择交叉设置,以缩短穿梭轨道41的行进路程,若干所述仓储盒413也可以选择交叉设置,以提高包裹存储量。According to a specific embodiment of the present invention, the
本实用新型实施例的使用过程如下:The use process of the embodiment of the present utility model is as follows:
搬运穿梭车3在穿梭轨道41上运行,并将物料放于仓储盒413中,当完成该层工作时,搬运穿梭车3运行到一侧,同时有轨搬运车通过探头定位至搬运穿梭车3处所在位置,此时搬运穿梭车3移动至轨道处,搬运穿梭车3移动至支撑板21,限位块212可实现穿梭车在承重台上限位和固定。完成后,伸缩平台回收,整个移动顶升平台2根据控触摸屏PLC一体机232的控制,在磁导航传感器的指引下,根据导航磁钉所在位置,移动至指定位置,并通过油缸211调整支撑板21的高度,移动顶升平台2移动至轨道处,搬运穿梭车3移动至新的仓储层,并执行下一个任务,从而实现搬运穿梭车3在不同轨道的满载运行。The handling
本实用新型自动化程度高,穿梭车在不同仓储层运行,实现了一车多用,在仓库的仓储层储存的包裹量不足时,能降低搬运穿梭车的使用数量,使得搬运穿梭车满载运行,从而避免穿梭车过度损耗的问题。The utility model has a high degree of automation, and the shuttle car runs in different storage layers, so that one car can be used for multiple purposes. When the amount of parcels stored in the storage layer of the warehouse is insufficient, the used quantity of the transport shuttle car can be reduced, so that the transport shuttle car can run with full load, thereby Avoid the problem of excessive wear and tear of the shuttle.
虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although the present utility model has been described in detail above with general description and specific embodiments, some modifications or improvements can be made on the basis of the present utility model, which is obvious to those skilled in the art. Therefore, these modifications or improvements made on the basis of not departing from the spirit of the present invention belong to the scope of protection of the present invention.
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CN114919909A (en) * | 2022-05-25 | 2022-08-19 | 和通智能仓储科技(南京)有限公司 | Position positioning method for four-way shuttle car of three-dimensional shuttle library |
CN115818084A (en) * | 2022-12-09 | 2023-03-21 | 无锡弘宜智能科技股份有限公司 | A long-distance shuttle vehicle for logistics and warehousing |
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Cited By (3)
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CN114919909A (en) * | 2022-05-25 | 2022-08-19 | 和通智能仓储科技(南京)有限公司 | Position positioning method for four-way shuttle car of three-dimensional shuttle library |
CN115818084A (en) * | 2022-12-09 | 2023-03-21 | 无锡弘宜智能科技股份有限公司 | A long-distance shuttle vehicle for logistics and warehousing |
CN115818084B (en) * | 2022-12-09 | 2023-11-17 | 无锡弘宜智能科技股份有限公司 | Long-distance shuttle for logistics storage |
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