CN211332074U - Lamp pressing machine - Google Patents
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- CN211332074U CN211332074U CN201921792765.8U CN201921792765U CN211332074U CN 211332074 U CN211332074 U CN 211332074U CN 201921792765 U CN201921792765 U CN 201921792765U CN 211332074 U CN211332074 U CN 211332074U
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- 238000003825 pressing Methods 0.000 title claims abstract description 67
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 239000011324 bead Substances 0.000 claims description 22
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 5
- 230000032258 transport Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000010030 laminating Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
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- 238000003672 processing method Methods 0.000 description 2
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Abstract
Description
技术领域technical field
本实用新型涉及灯具组装技术领域,特别是涉及一种灯具压合机。The utility model relates to the technical field of lamp assembly, in particular to a lamp pressing machine.
背景技术Background technique
目前,LED面板灯属于整面发光的灯具,除了LED本身的节能环保优势外,还具有出光均匀、柔和不刺眼的特点,广受市场欢迎。LED灯具的生产加工通常需要LED灯珠压合到灯板上指定位置。传统的加工方式通常采用人工将LED灯珠固定到指定位置,这一加工方式生产效率较低,而且生产品质不稳定,不适应现在批量化规模化的生产形式。At present, LED panel lights are lamps that emit light on the whole surface. In addition to the advantages of energy saving and environmental protection of LEDs, they also have the characteristics of uniform light output, softness and no glare, which are widely welcomed by the market. The production and processing of LED lamps usually requires the LED lamp beads to be pressed to the designated position on the lamp board. The traditional processing method usually uses manual fixing of the LED lamp beads to the designated position. This processing method has low production efficiency and unstable production quality, which is not suitable for the current mass-scale production form.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出一种灯具压合机,能够实现灯具压合的自动化流程。The utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model proposes a lamp pressing machine, which can realize the automatic process of pressing the lamps.
根据本实用新型的第一方面实施例的灯具压合机,包括机架、压板、压头和传送支撑机构,机架上部设置有升降机构;压板设置在所述机架内,通过所述升降机构与所述机架连接并在所述升降机构的带动下升降运动;压头设置在所述压板下表面并能移动到压盘下表面任意位置,所述压头下端设置有避让灯珠的灯珠槽,所述压头设置有一个以上;传送支撑机构设置在机架下部,将零件运送到压头下方并提供支撑。The lamp pressing machine according to the embodiment of the first aspect of the present invention includes a frame, a pressing plate, a pressing head and a transmission support mechanism, and a lifting mechanism is arranged on the upper part of the frame; The mechanism is connected to the frame and moves up and down under the drive of the lifting mechanism; the pressure head is arranged on the lower surface of the pressure plate and can move to any position on the lower surface of the pressure plate, and the lower end of the pressure head is provided with a lamp bead-avoiding device. For the lamp bead trough, more than one press head is provided; the conveying support mechanism is provided at the lower part of the frame, and the parts are transported to the bottom of the press head and provide support.
根据本实用新型实施例的灯具压合机,至少具有如下有益效果:灯具压合自动进行,不需要人工进行操作,提高了生产效率,保证了稳定的生产品质。压头能移动到压板下表面任意位置并与压板下表面贴合连接,根据不同规格的产品快速调整压头的位置,满足不同的生产加工需要,并进一步灵活设计生产线,能够满足不同规格、不同数量流水线的需要。The lamp pressing machine according to the embodiment of the present invention has at least the following beneficial effects: the lamp pressing is performed automatically without manual operation, which improves the production efficiency and ensures stable production quality. The indenter can be moved to any position on the lower surface of the platen and connected to the lower surface of the platen. The position of the indenter can be quickly adjusted according to products of different specifications to meet different production and processing needs, and the production line can be further flexibly designed to meet different specifications and different requirements. Quantity pipeline needs.
根据本实用新型的一些实施例,所述压头上端设置有磁力座,所述磁力座能够实现压头吸附在压盘下表面任意位置,所述磁力座和所述灯珠槽之间通过设置弹性件实现弹性连接,避免压合表面不平整的工件出现灯珠破损。According to some embodiments of the present invention, the upper end of the indenter is provided with a magnetic base, the magnetic base can enable the indenter to be adsorbed at any position on the lower surface of the platen, and the magnetic base and the lamp bead groove are arranged between the magnetic base and the lamp bead slot. The elastic part realizes the elastic connection to avoid the lamp bead damage on the workpiece with uneven pressing surface.
根据本实用新型的一些实施例,所述压板上表面竖直向上延伸设置有导杆,所述机架上设置有与导杆对应的滑筒,所述导杆穿装在滑筒内,保证压板沿竖直方向移动。According to some embodiments of the present invention, the upper surface of the pressing plate is provided with a guide rod extending vertically upward, the frame is provided with a sliding cylinder corresponding to the guide rod, and the guide rod is inserted into the sliding cylinder to ensure The platen moves in the vertical direction.
根据本实用新型的一些实施例,所述传送支撑机构包括传送带,所述传送带包括两条并且相互平行,两条所述传送带能够活动调整间距。According to some embodiments of the present invention, the conveying support mechanism includes a conveying belt, and the conveying belt includes two and is parallel to each other, and the two conveying belts can move and adjust the distance.
根据本实用新型的一些实施例,所述机架下部设置有与传送带运动方向垂直的滑轨,所述滑轨上滑动安装有滑块,所述传送带与滑块固定连接实现活动调整间距。According to some embodiments of the present invention, the lower part of the frame is provided with a slide rail perpendicular to the moving direction of the conveyor belt, a slider is slidably installed on the slide rail, and the conveyor belt and the slider are fixedly connected to realize movable adjustment of the spacing.
根据本实用新型的一些实施例,所述传送支撑机构还包括支撑盘,所述支撑盘设置在两个所述传送带之间并能升降支撑零件,避免零件压合过程中变形。According to some embodiments of the present invention, the conveying support mechanism further includes a support plate, which is arranged between the two conveying belts and can lift and support the parts to avoid deformation during the pressing process of the parts.
根据本实用新型的一些实施例,所述支撑盘上表面设置有一个以上的支撑头,所述支撑头能够调节到支撑盘上表面的任意位置,从而具有更好的支撑效果。According to some embodiments of the present invention, the upper surface of the support plate is provided with more than one support head, and the support head can be adjusted to any position on the upper surface of the support plate, so as to have a better support effect.
根据本实用新型的一些实施例,所述传送支撑机构两侧设置有竖直的挡板,所述挡板与传送带固定连接,所述挡板在零件送入一端向外扩张延伸设置有引导板,所述挡板抵靠零件一侧设置有降低摩擦的滚轮。避免零件在运送过程中偏离传送带,提高零件的运动精度。According to some embodiments of the present invention, vertical baffles are provided on both sides of the conveying support mechanism, the baffles are fixedly connected to the conveyor belt, and a guide plate is provided on the baffle to expand outward at one end of the part feeding , and the side of the baffle plate abutting against the part is provided with a roller to reduce friction. Prevent parts from deviating from the conveyor belt during transportation, and improve the movement accuracy of parts.
根据本实用新型的一些实施例,所述机架上设置有能够伸出阻挡零件移动到机架外的伸缩栏杆。对需要加工的零件进行机械限位,提高零件的运送精度。According to some embodiments of the present invention, the frame is provided with a telescopic railing capable of extending the blocking part and moving out of the frame. Mechanically limit the parts to be processed to improve the delivery accuracy of the parts.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1为本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the utility model embodiment;
图2为本实用新型实施例的压板压头的结构示意图;2 is a schematic structural diagram of a platen indenter according to an embodiment of the present utility model;
图3为本实用新型实施例的压板压头的主视图;Fig. 3 is the front view of the pressing plate pressing head of the embodiment of the utility model;
图4为本实用新型实施例的传送支撑机构的结构示意图;4 is a schematic structural diagram of a transmission support mechanism according to an embodiment of the present invention;
图5为本实用新型实施例的传送支撑机构的主视图。FIG. 5 is a front view of the transmission support mechanism according to the embodiment of the present invention.
机架-100 升降机构-110 滑筒-120 压板-200 导杆-210 压头-300 灯珠槽-310磁力座-320 弹性件-330 传送支撑机构-400 传送带-410 滑轨-411 滑块-412 支撑盘-420 支撑头-421 挡板-430 引导板-431 滚轮-432 伸缩栏杆-500Rack-100 Lifting Mechanism-110 Slider-120 Press Plate-200 Guide Rod-210 Press Head-300 Lamp Bead Slot-310 Magnetic Base-320 Elastic Part-330 Transmission Support Mechanism-400 Conveyor Belt-410 Slide Rail-411 Slider -412 Support plate-420 Support head-421 Baffle plate-430 Guide plate-431 Roller-432 Telescopic railing-500
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.
下面参考图1至图5描述根据本实用新型实施例的灯具压合机The following describes a lamp pressing machine according to an embodiment of the present invention with reference to FIGS. 1 to 5 .
如图1所示,根据本实用新型实施例的灯具压合机,包括机架100、压板200、压头300和传送支撑机构400。As shown in FIG. 1 , a lamp pressing machine according to an embodiment of the present invention includes a
机架100上部设置有升降机构110;压板200设置在机架100内,通过升降机构110与机架100连接并在升降机构110的带动下升降运动;压头300设置在压板200下表面并能移动到压盘下表面任意位置,压头300下端设置有避让灯珠的灯珠槽310,压头300设置有一个以上;传送支撑机构400设置在机架100下部,将零件运送到压头300下方并提供支撑。The upper part of the
例如,如图1所示,机架100大致为一个框体,压板200设置在机体中部的位置,并通过升降机构110与机架100连接。在升降机构110的带动下,压板200能够在机架100内升降运动,并配合压头300实现压合加工的过程。可以想到的是,升降机构110可以采用气缸实现,也可以采用齿轮齿条的方式实现。压头300贴合在压板200下表面上,并能够根据需要固定在压板200下表面的任意位置上。压头300的数量和位置根据加工情况灵活调整,以此适应不同零件的生产加工,拓宽产品的使用范围。本实施例需要压合的零件为灯珠,因此压头300下方设置有避让灯珠的灯珠槽310,传送支撑机构400设置在机架100下方,具体地,设置在压头300的下方,传送支撑机构400主要是将待加工的零件送入机架100内压头300下方的位置,并对零件提供支撑,防止在压合过程中零件受力不均匀而变形。可以理解的是,传送支撑机构400同时还能以同样的方式将零件送出机架100。For example, as shown in FIG. 1 , the
在本实用新型的一些实施例中,压头300上端设置有磁吸头,磁吸头能够实现压头300吸附在压盘下表面任意位置,磁吸头和灯珠槽310之间通过设置弹性件330实现弹性连接。例如,如图3所示,压头300上端为磁力座320,可以理解的是,磁力座320一般选用磁吸头,使得压头300和压板200之间能够快速拆装。压头300位置的调节方式为从压板200上拆下后吸附在另一位置上。磁力座320和灯珠槽310之间连接有弹性件330,弹性件330可以仅仅是一个弹簧,也可以进一步在灯珠槽310向上延伸设置导向柱,磁力座320下端设置竖直方向的导向筒,导向柱插入导向筒内。弹簧可以套装在导向柱上,两端分别与导向筒和灯珠槽310相抵。弹簧也可以设置在导向筒内,两端分别抵靠在导向筒内上端和导向柱上端,当然为了弹簧弹性抵接更加稳定,弹簧上下两端均可固定连接均压板以与330上端和导柱上端相抵。灯珠槽310和磁力座320之间的弹性连接使得压合机能够应对压合部位高度不同的情况,避免灯珠高度不同的情况下压碎灯珠,使得压头300和零件的贴合程度更高,压合效果更好。In some embodiments of the present invention, the upper end of the
在本实用新型的一些实施例中,压板200上表面竖直向上延伸设置有导杆210,机架100上设置有与导杆210对应的滑筒120,导杆210穿装在滑筒120内。例如,如图2和图3所示,在压板200设置有导杆210,机架100上对应位置设置有适合导杆210穿过的滑筒120,滑筒120的内径通常与导杆210外径相等。导杆210与滑筒120主要起导向作用,使得压板200在升降运动的过程中保证竖直方向运动,不会发生旋转和偏移,从而保证压头300压合位置的精度。In some embodiments of the present invention, the upper surface of the
在本实用新型的一些实施例中,传送支撑机构400包括传送带410,传送带410包括两条并且相互平行,两条传送带410能够活动调整间距。例如,如图1和图4所示,两条传送带410相互平行而且处于同一平面,传送带410能够将零件运送到压板200下方的加工位置。In some embodiments of the present invention, the conveying
在本实用新型的一些实施例中,机架100下部设置有与传送带410运动方向垂直的滑轨411,滑轨411上滑动安装有滑块412,传送带410与滑块412固定连接实现活动调整间距。例如,如图5所示,滑轨411设置在传送带410下方,并且滑轨411的方向垂直于传送带410的运动方向。滑轨411上滑动安装有滑块412,传送带410与滑块412固定连接,可以理解的是,传送带410与滑块412的固定连接不会影响传送带410的旋转输送过程。滑轨411和滑块412给传送带410提供了调整间距的功能,传送带410间距能够根据需要加工的零件进行调节,扩大设备的适用范围。In some embodiments of the present invention, the lower part of the
在本实用新型的一些实施例中,传送支撑机构400还包括支撑盘420,支撑盘420设置在两个传送带410之间并能升降支撑零件。例如,如图4所示,两条传送带410之间会有较大的空隙,因此需要对零件中不进行支撑防止零件损坏。支撑盘420的升降方式类似于压盘,通过设置在机架100上设置的气缸实现升降运动。支撑盘420支撑零件时,需要抵靠在零件下表面提供支撑力,同时也会产生阻碍零件运动的横向摩擦力。因此支撑盘420需要进行升降运动,在零件运动到加工位置时,升起支撑零件。在零件加工完成后,支撑盘420下降,使得零件能够顺利送出。In some embodiments of the present invention, the conveying
在本实用新型的一些实施例中,支撑盘420上表面设置有一个以上的支撑头421,支撑头421能够调节到支撑盘420上表面的任意位置。例如,如图5所示,支撑头421底部通常采用磁吸的固定方式,从而能够在支撑盘420表面快速调整位置。支撑头421的位置能够根据需要进行调整,点状支撑方式相比于面状支撑能够更平均的提供支撑力,避免零件与支撑盘420平整度不一致而在部分区域无法提供有效支撑的问题。In some embodiments of the present invention, the upper surface of the
在本实用新型的一些实施例中,传送支撑机构400两侧设置有竖直的挡板430,挡板430与传送带410固定连接,挡板430在零件送入一端向外扩张延伸设置有引导板431,挡板430抵靠零件一侧设置有降低摩擦的滚轮432。例如,如图5所示,挡板430与传送带410固定连接,使得传送带410调整间距的同时也能够同步带动挡板430运动。传送带410运动方向为从左向右运输,引导板431向左延伸,并且引导板431呈八字状向外扩开,便于零件进入到挡板430之间的位置。由于挡板430会抵靠零件的左右两侧,为了保证零件能够顺畅移动,挡板430上通常设置有滚轮432,从而降低零件的阻力。本实施例只在一侧挡板430上设置了滚轮432,在其他实施例中,两侧挡板430均可以设置滚轮432。挡板430避免了零件在运送过程中发生偏移,提高零件的运动精度。In some embodiments of the present invention,
在本实用新型的一些实施例中,机架100上零件送出一端设置有能够伸出阻挡零件运动的伸缩栏杆500。例如,如图4所示,传送带410运送零件到压板200正下方的过程具有较高的精度要求,为了防止零件运动过多偏离压板200下方,在传送带410送出零件的一侧设置伸缩栏杆500阻挡零件,从而对零件进行机械限位,保证零件位置的精确。伸缩栏杆500通过气缸进行伸缩移动,在零件送入时伸出对零件进行限位,在零件加工完成后收起,使得零件能够继续运动送出。In some embodiments of the present invention, a
本实用新型的工作原理为:传送带410驱动零件运动到机架100内,伸缩栏杆500伸出,传送带410将零件运送到压板200下方。支撑盘420升起,支撑头421抵靠在零件下方,压板200在升降机构110的带动下下压,压头300对零件进行压合。加工完成后,压板200上升,支撑盘420下降,伸缩栏杆500缩回,零件被传送带410运出,并进行下一工件的加工。The working principle of the present invention is as follows: the
上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the technical field, the present utility model can also be used without departing from the purpose of the present utility model. make various changes.
Claims (9)
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| CN201921792765.8U CN211332074U (en) | 2019-10-23 | 2019-10-23 | Lamp pressing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112454923A (en) * | 2020-10-20 | 2021-03-09 | 广东长虹电子有限公司 | Automatic change lamps and lanterns pressfitting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112454923A (en) * | 2020-10-20 | 2021-03-09 | 广东长虹电子有限公司 | Automatic change lamps and lanterns pressfitting machine |
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