CN211332074U

CN211332074U - Lamp pressing machine

Info

Publication number: CN211332074U
Application number: CN201921792765.8U
Authority: CN
Inventors: 尹顺; 肖华; 姚海杰; 易盛; 周翠林; 赵帅
Original assignee: Guangdong Changhong Electronics Co Ltd
Current assignee: Guangdong Changhong Electronics Co Ltd
Priority date: 2019-10-23
Filing date: 2019-10-23
Publication date: 2020-08-25
Anticipated expiration: 2029-10-23

Abstract

The utility model discloses a lamp pressing machine, which comprises a frame, a pressing plate, a pressing head and a conveying support mechanism, wherein the upper part of the frame is provided with a lifting mechanism; the pressing plate is arranged in the rack, is connected with the rack through the lifting mechanism and is driven by the lifting mechanism to move up and down; the pressure head sets up the clamp plate lower surface can remove to pressure disk lower surface optional position, the pressure head lower extreme is provided with the lamp pearl groove of dodging the lamp pearl. The conveying and supporting mechanism is arranged at the lower part of the frame and is used for conveying the parts to the lower part of the pressing head and providing support. The device has the advantages that the pressing is automatically carried out, the manual operation is not needed, the production efficiency is improved, and the stable production quality is ensured. The pressure head can move to clamp plate lower surface optional position and be connected with the laminating of clamp plate lower surface, and the position according to the product quick adjustment pressure head of different specifications satisfies different production and processing needs to further the nimble production line of design can satisfy the needs of different specifications, different quantity assembly lines.

Description

Lamp pressing machine

Technical Field

The utility model relates to a lamps and lanterns equipment technical field especially relates to a lamps and lanterns pressfitting machine.

Background

At present, the LED panel lamp belongs to a lamp with whole-surface light emitting, has the advantages of energy conservation and environmental protection of the LED, has the characteristics of uniform light emitting, softness and no glare, and is popular in the market. The production and processing of LED lamps generally requires that the LED lamp beads be pressed into the lamp panel at a designated position. The LED lamp bead is fixed to the designated position by the manual work in the conventional processing mode, the production efficiency of the processing mode is low, the production quality is unstable, and the LED lamp bead is not suitable for the production mode of batch large-scale production.

SUMMERY OF THE UTILITY MODEL

The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a lamps and lanterns pressfitting machine can realize the automatic flow of lamps and lanterns pressfitting.

According to the utility model discloses a lamps and lanterns pressfitting machine of first aspect embodiment, including frame, clamp plate, pressure head and conveying supporting mechanism, frame upper portion is provided with elevating system; the pressing plate is arranged in the rack, is connected with the rack through the lifting mechanism and is driven by the lifting mechanism to move up and down; the pressing head is arranged on the lower surface of the pressing plate and can move to any position of the lower surface of the pressing plate, the lower end of the pressing head is provided with a lamp bead groove for avoiding lamp beads, and the number of the pressing head is more than one; the conveying and supporting mechanism is arranged at the lower part of the frame and is used for conveying the parts to the lower part of the pressing head and providing support.

According to the utility model discloses lamps and lanterns pressfitting machine has following beneficial effect at least: the lamp pressing is automatically carried out, manual operation is not needed, the production efficiency is improved, and the stable production quality is guaranteed. The pressure head can move to clamp plate lower surface optional position and be connected with the laminating of clamp plate lower surface, and the position according to the product quick adjustment pressure head of different specifications satisfies different production and processing needs to further the nimble production line of design can satisfy the needs of different specifications, different quantity assembly lines.

According to the utility model discloses a some embodiments, the pressure head upper end is provided with the magnetic force seat, the magnetic force seat can realize that the pressure head adsorbs at pressure disk lower surface optional position, the magnetic force seat with realize elastic connection through setting up the elastic component between the lamp pearl groove, the lamp pearl damage appears in the work piece of avoiding pressfitting surface unevenness.

According to the utility model discloses a some embodiments, the vertical upwards extension of clamp plate upper surface is provided with the guide arm, be provided with the slide cartridge that corresponds with the guide arm in the frame, the dress is worn in the slide cartridge to the guide arm, guarantees that the clamp plate removes along vertical direction.

According to some embodiments of the invention, the conveying support mechanism comprises a conveyor belt, the conveyor belt comprises two belts and is parallel to each other, two the conveyor belt is capable of movably adjusting the distance.

According to some embodiments of the utility model, the frame lower part is provided with the slide rail with conveyer belt direction of motion vertically, slidable mounting has the slider on the slide rail, the conveyer belt realizes the activity adjustment interval with slider fixed connection.

According to the utility model discloses a some embodiments, conveying supporting mechanism still includes the supporting disk, the supporting disk sets up two support part can go up and down between the conveyer belt, avoids part pressfitting in-process to warp.

According to the utility model discloses a some embodiments, the supporting disk upper surface is provided with more than one support head, support the head and can adjust the optional position of supporting disk upper surface to better support effect has.

According to the utility model discloses a some embodiments, conveying supporting mechanism both sides are provided with vertical baffle, baffle and conveyer belt fixed connection, the baffle is sent into the outside extension of one end at the part and is provided with the guide board, the baffle supports to lean on part one side to be provided with the gyro wheel that reduces friction. The parts are prevented from deviating from the conveying belt in the conveying process, and the movement precision of the parts is improved.

According to some embodiments of the utility model, be provided with in the frame and stretch out and block the flexible railing that the part removed outside the frame. The parts to be processed are mechanically limited, and the conveying precision of the parts is improved.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic structural diagram of an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a platen press head according to an embodiment of the present invention;

fig. 3 is a front view of a platen press head according to an embodiment of the present invention;

fig. 4 is a schematic structural view of a conveying support mechanism according to an embodiment of the present invention;

fig. 5 is a front view of the conveying support mechanism according to the embodiment of the present invention.

Frame-100 lifting mechanism-110 sliding cylinder-120 pressing plate-200 guide rod-210 pressure head-300 lamp bead groove-310 magnetic base-320 elastic element-330 transmission support mechanism-400 transmission belt-410 sliding rail-411 sliding block-412 support plate-420 support head-421 baffle-430 guide plate-431 roller-432 telescopic railing-500

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.

The following describes a lamp laminating machine according to an embodiment of the present invention with reference to fig. 1 to 5

As shown in fig. 1, a lamp pressing machine according to an embodiment of the present invention includes a frame 100, a pressing plate 200, a pressing head 300, and a conveying support mechanism 400.

The upper part of the frame 100 is provided with a lifting mechanism 110; the press plate 200 is arranged in the frame 100, connected with the frame 100 through the lifting mechanism 110 and driven by the lifting mechanism 110 to move up and down; the pressing head 300 is arranged on the lower surface of the pressing plate 200 and can move to any position on the lower surface of the pressing plate, the lower end of the pressing head 300 is provided with a lamp bead groove 310 for avoiding lamp beads, and more than one pressing head 300 is arranged; the transfer support mechanism 400 is provided at a lower portion of the frame 100, and carries the parts under the ram 300 and provides support.

For example, as shown in fig. 1, the frame 100 is substantially a frame, and the pressing plate 200 is disposed at a middle portion of the frame and connected to the frame 100 via the lifting mechanism 110. Driven by the lifting mechanism 110, the pressing plate 200 can move up and down in the frame 100, and cooperates with the pressing head 300 to implement a pressing process. It is contemplated that the lifting mechanism 110 may be implemented as a pneumatic cylinder, or may be implemented as a rack and pinion mechanism. The indenter 300 is attached to the lower surface of the pressure plate 200, and can be fixed to any position of the lower surface of the pressure plate 200 as needed. The number and the position of the pressing heads 300 are flexibly adjusted according to the processing conditions, so that the pressing heads are suitable for production and processing of different parts, and the application range of products is widened. The part that this embodiment needs the pressfitting is the lamp pearl, therefore pressure head 300 below is provided with the lamp pearl groove 310 of dodging the lamp pearl, and conveying supporting mechanism 400 sets up in frame 100 below, specifically, sets up in the below of pressure head 300, and conveying supporting mechanism 400 mainly will treat the position of processing part below pressure head 300 in sending into frame 100 to provide the support to the part, prevent that part atress is inhomogeneous and warp at the pressfitting in-process. It will be appreciated that the transfer support mechanism 400 also simultaneously transports parts out of the rack 100 in the same manner.

The utility model discloses an in some embodiments, pressure head 300 upper end is provided with the magnetic suction head, and the magnetic suction head can realize that pressure head 300 adsorbs at pressure disk lower surface optional position, realizes elastic connection through setting up elastic component 330 between magnetic suction head and the lamp pearl groove 310. For example, as shown in FIG. 3, the upper end of the ram 300 is a magnetic base 320, and it is understood that the magnetic base 320 is typically a magnetic attraction head, so that the ram 300 and the platen 200 can be quickly assembled and disassembled. The position of the pressing head 300 is adjusted in such a manner that it is detached from the pressing plate 200 and then is attracted to another position. An elastic part 330 is connected between the magnetic base 320 and the lamp bead groove 310, the elastic part 330 can be only a spring, or can be further provided with a guide post extending upwards in the lamp bead groove 310, the lower end of the magnetic base 320 is provided with a guide cylinder in the vertical direction, and the guide post is inserted into the guide cylinder. The spring can be sheathed on the guide post, and two ends of the spring respectively abut against the guide cylinder and the lamp bead groove 310. The spring also can set up in the guide cylinder, and both ends lean on respectively and lean on upper end and guide post upper end in the guide cylinder, certainly for the spring elasticity butt is more stable, both ends equal fixed connection equalizer plate about the spring in order to offset with 330 upper ends and guide post upper ends. Elastic connection between lamp pearl groove 310 and the magnetic base 320 makes the pressfitting machine can deal with the condition of pressfitting position difference in height, avoids crushing lamp pearl under the condition of lamp pearl difference in height for the laminating degree of pressure head 300 and part is higher, and the pressfitting effect is better.

In some embodiments of the present invention, the upper surface of the pressing plate 200 extends vertically upward to form a guide rod 210, the frame 100 is provided with a slide cylinder 120 corresponding to the guide rod 210, and the guide rod 210 penetrates through the slide cylinder 120. For example, as shown in fig. 2 and 3, a guide rod 210 is disposed on the pressing plate 200, a sliding cylinder 120 adapted to pass through the guide rod 210 is disposed at a corresponding position on the frame 100, and an inner diameter of the sliding cylinder 120 is generally equal to an outer diameter of the guide rod 210. The guide rod 210 and the slide cylinder 120 mainly play a guiding role, so that the press plate 200 can move in the vertical direction in the lifting movement process, and can not rotate or shift, thereby ensuring the accuracy of the pressing position of the press head 300.

In some embodiments of the present invention, the conveying support mechanism 400 includes two conveying belts 410, and the conveying belts 410 are parallel to each other, and the two conveying belts 410 can movably adjust the distance. For example, as shown in fig. 1 and 4, two conveyor belts 410 are parallel and in the same plane, and the conveyor belts 410 can transport parts to a processing position below the platen 200.

In some embodiments of the present invention, the lower portion of the frame 100 is provided with a slide rail 411 perpendicular to the moving direction of the conveyor belt 410, a slide block 412 is slidably mounted on the slide rail 411, and the conveyor belt 410 is fixedly connected to the slide block 412 to realize the movable adjustment of the distance. For example, as shown in fig. 5, the slide rail 411 is disposed below the conveyor belt 410, and the direction of the slide rail 411 is perpendicular to the moving direction of the conveyor belt 410. The sliding block 412 is slidably mounted on the sliding rail 411, and the conveyor belt 410 is fixedly connected with the sliding block 412, it can be understood that the fixed connection between the conveyor belt 410 and the sliding block 412 does not affect the rotary conveying process of the conveyor belt 410. The sliding rails 411 and the sliding blocks 412 provide a function of adjusting the distance for the conveyor belt 410, and the distance between the conveyor belt 410 can be adjusted according to parts to be processed, so that the application range of the equipment is expanded.

In some embodiments of the present invention, the supporting mechanism 400 further comprises a supporting plate 420, and the supporting plate 420 is disposed between the two belts 410 and can lift and lower the supporting component. For example, as shown in FIG. 4, there may be a large gap between the two conveyor belts 410, and therefore no support is required in the part to prevent damage to the part. The supporting plate 420 is lifted in a manner similar to a platen, and the lifting motion is achieved by a cylinder provided on the frame 100. When the support plate 420 supports the part, it needs to support the part against the lower surface of the part, and at the same time, lateral friction force is generated to block the movement of the part. The support plate 420 thus requires an elevating movement to raise the support part as it moves to the machining position. After the parts are machined, the support plate 420 is lowered, so that the parts can be smoothly fed out.

In some embodiments of the present invention, the upper surface of the supporting plate 420 is provided with more than one supporting head 421, and the supporting head 421 can be adjusted to any position of the upper surface of the supporting plate 420. For example, as shown in fig. 5, the bottom of the support head 421 is usually fixed by magnetic attraction, so as to be able to quickly adjust the position on the surface of the support plate 420. The position of the supporting head 421 can be adjusted as required, and the point-like supporting manner can provide more even supporting force than the planar supporting manner, thereby avoiding the problem that the flatness of the part is inconsistent with that of the supporting plate 420 and the part cannot be effectively supported in a partial area.

In some embodiments of the present invention, the two sides of the conveying supporting mechanism 400 are provided with vertical baffles 430, the baffles 430 are fixedly connected with the conveying belt 410, the baffles 430 are arranged on the part and are extended outwards by sending one end of the part, and the guiding plate 431 is arranged on the baffles 430, and the rollers 432 for reducing friction are arranged on one side of the part by abutting against the baffles 430. For example, as shown in fig. 5, the baffle 430 is fixedly connected to the conveyor 410, so that the conveyor 410 can adjust the distance and simultaneously move the baffle 430. The moving direction of the conveyor belt 410 is from left to right, the guide plate 431 extends to the left, and the guide plate 431 is splayed outward, so that the parts can be conveniently moved to a position between the baffle plates 430. Since the blocking plate 430 abuts against the left and right sides of the component, in order to ensure the component can move smoothly, the blocking plate 430 is usually provided with rollers 432, so that the resistance of the component is reduced. In this embodiment, only one side barrier 430 is provided with the roller 432, and in other embodiments, both side barriers 430 may be provided with the roller 432. The baffle 430 prevents the parts from shifting in the conveying process, and improves the movement precision of the parts.

In some embodiments of the present invention, the end of the rack 100 where the parts are sent out is provided with a retractable rail 500 that can stretch out to block the movement of the parts. For example, as shown in fig. 4, the process of conveying the parts by the conveyor belt 410 to the position right below the pressing plate 200 has a high precision requirement, and in order to prevent the parts from moving too much and deviating from the position below the pressing plate 200, the telescopic rail 500 is arranged on the side of the conveyor belt 410, which is used for sending out the parts, so as to block the parts, thereby mechanically limiting the parts and ensuring the precision of the positions of the parts. The telescopic railing 500 is moved in a telescopic mode through the air cylinder, the part is stretched out to be limited when being sent into, and the part is folded after being machined, so that the part can be continuously moved and sent out.

The utility model discloses a theory of operation does: the conveyor 410 drives the parts into the housing 100, the telescoping rail 500 extends, and the conveyor 410 carries the parts under the platen 200. The supporting plate 420 rises, the supporting head 421 abuts against the lower part of the part, the pressing plate 200 is driven by the lifting mechanism 110 to press down, and the pressing head 300 presses the part. After the processing is completed, the pressing plate 200 is raised, the supporting plate 420 is lowered, the telescopic rail 500 is retracted, the part is carried out by the conveyor 410, and the processing of the next workpiece is performed.

The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims

1. A luminaire laminator, comprising:

a frame (100) provided with a lifting mechanism (110) at the upper part;

the pressing plate (200) is arranged in the rack (100), is connected with the rack (100) through the lifting mechanism (110) and is driven by the lifting mechanism (110) to move up and down; the pressing head (300) can move to any position of the lower surface of the pressing plate (200) and is attached to the lower surface of the pressing plate (200), and a lamp bead groove (310) for avoiding lamp beads is arranged at the lower end of the pressing head (300); and the conveying and supporting mechanism (400) is arranged at the lower part of the machine frame (100) and is used for conveying the parts to the lower part of the pressing head (300) and providing support.

2. A luminaire laminating machine as claimed in claim 1, characterized in that: pressure head (300) upper end is provided with magnetic base (320), magnetic base (320) can adsorb and realize being connected of pressure head (300) and clamp plate (200) in pressure disk lower surface optional position, magnetic base (320) with realize elastic connection through setting up elastic component (330) between lamp pearl groove (310).

3. A luminaire laminating machine as claimed in claim 1, characterized in that: the upper surface of the pressing plate (200) extends upwards vertically to form a guide rod (210), the rack (100) is provided with a sliding cylinder (120) corresponding to the guide rod (210), and the guide rod (210) is arranged in the sliding cylinder (120) in a penetrating mode.

4. A luminaire laminating machine as claimed in claim 1, characterized in that: the conveying supporting mechanism (400) comprises two conveying belts (410), the two conveying belts (410) are arranged on the same horizontal plane and are parallel to each other, and the distance between the two conveying belts (410) can be movably adjusted.

5. Lamp laminating machine according to claim 4, characterized in that: frame (100) lower part is provided with and just horizontally slide rail (411) perpendicular with conveyer belt (410) direction of motion, slidable mounting has slider (412) on slide rail (411), conveyer belt (410) and slider (412) fixed connection realize the activity and adjust the interval.

6. Lamp laminating machine according to claim 4, characterized in that: the conveying support mechanism (400) further comprises a support plate (420), and the support plate (420) is arranged between the two conveying belts (410) and can lift and support parts.

7. Lamp laminating machine according to claim 6, characterized in that: the upper surface of the supporting plate (420) is provided with more than one supporting head (421), and the supporting heads (421) can be adjusted to any position of the upper surface of the supporting plate (420).

8. A luminaire laminating machine as claimed in claim 1, characterized in that: conveying supporting mechanism (400) both sides are provided with vertical baffle (430), baffle (430) and conveyer belt (410) fixed connection, baffle (430) send into one end at the part and outwards expand to extend and be provided with guide board (431), baffle (430) support and lean on part one side to be provided with roller (432) that reduce friction.

9. A luminaire laminating machine as claimed in claim 1, characterized in that: the conveying support mechanism further comprises a telescopic railing (500), wherein the telescopic railing (500) is arranged at the conveying tail end of the conveying support mechanism (400); the telescopic railing (500) is used for extending the blocking part to move.