CN211331728U - Robot simulation welding system for practical training - Google Patents

Robot simulation welding system for practical training Download PDF

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Publication number
CN211331728U
CN211331728U CN201921279066.3U CN201921279066U CN211331728U CN 211331728 U CN211331728 U CN 211331728U CN 201921279066 U CN201921279066 U CN 201921279066U CN 211331728 U CN211331728 U CN 211331728U
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China
Prior art keywords
robot
quick
section bar
workbench
plate
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CN201921279066.3U
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刘敬
吕文正
吴力博
殷世荣
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Jiangsu Huibo Robotics Technology Co ltd
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Jiangsu Huibo Robotics Technology Co ltd
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Abstract

The utility model provides a robot simulation welding system for real standard, its typical welding that can accomplish the robot is used is real standard. The automatic welding machine comprises a workbench, wherein a plurality of concave positioning grooves are formed in the upper surface of the workbench, a robot is fixedly arranged at the center of the workbench, a grab quick-connection joint is arranged at the output end of the robot, a touch screen module and a button box are fixedly arranged at the position of the corresponding operation area of the upper surface of the workbench, at least one terminal quick-change tool support is fixedly arranged in one area of the upper surface of the workbench, at least two terminal gripper modules of the robot are arranged on the terminal quick-change tool support, one of the terminal gripper modules is a welding gun, a turnover positioner is fixedly arranged in the other area of the upper surface of the workbench, an assembly module is fixedly arranged on a rotating panel of the turnover positioner and used for clamping a workpiece, the turnover positioner drives the rotating panel to drive the workpiece to turn to a corresponding welding angle, and the corresponding area of the assembly module is covered by the surface area of the.

Description

Robot simulation welding system for practical training
Technical Field
The utility model relates to a real technical field who instructs of robot specifically is a simulated welding system of robot for instructing in real.
Background
The robot training system provides professional skill training equipment for students, realizes the conversion of textbook knowledge to actual operation capacity, cultivates high-quality manufacturing talents with two top-grade theory and practice, and enables the students to have the capacity of being competent in the automatic skill post of the robot.
The robot training system is generally applied to professional skill identification practice and identification bases, changes courses from teaching and teaching as a main course to practical training as a main course and training as a side course, improves core capability and comprehensive capability, and automatically guides trainees until preset targets are reached.
However, the existing robot simulation welding system for practical training has a single form and cannot perform comprehensive ability training.
Disclosure of Invention
To the above problem, the utility model provides a robot simulation welding system for instruct in fact, its form accords with the industrial production demand, can accomplish the real standard of the typical welding application of robot.
The utility model provides a robot simulation welding system for instruct in fact which characterized in that: which comprises a workbench, wherein the upper surface of the workbench is provided with a plurality of concave positioning grooves, a robot is fixedly arranged at the center of the workbench, the output end of the robot is provided with a grab hand quick-connecting joint, a touch screen module and a button box are fixedly arranged at the position of the corresponding operation area on the upper surface of the workbench, at least one tail end quick-change tool bracket is fixedly arranged on one area of the upper surface of the workbench, at least two robot tail end paw modules are arranged on the tail end quick-change tool bracket, one of the two robot tail end paw modules is a welding gun, the other area of the upper surface of the workbench is also fixedly provided with a turnover positioner, a rotating panel of the turnover positioner is fixedly provided with an assembly module, the assembly module is used for clamping a workpiece, the turnover positioner drives the rotary panel to drive the workpiece to turn to a corresponding welding angle, and the output end surface area of the robot covers the corresponding surface area of the assembly module.
It is further characterized in that:
the welding simulation device also comprises a stacking quick-change module which is fixedly arranged on the upper surface area of the workbench and can train the stacking of workpieces while simulating the welding;
the stacking quick-change module is arranged in the area near the tail end quick-change tool support, so that the whole system is reasonably arranged;
every terminal quick change tool support includes a bottom locating plate, three vertical section bars that are parallel to each other and arrange have set firmly on the locating plate of bottom, be middle part vertical section bar, lateral part vertical section bar, three respectively vertical section bar along the length direction of bottom locating plate is linear arrangement in order arranges, is located both sides the upper surface of lateral part vertical section bar has set firmly first horizontal location board respectively, the upper surface of middle part vertical section bar has set firmly second horizontal location board, being close to of first horizontal location board one side of second horizontal location board is provided with the first locating arch of epirelief, the both sides up end of second horizontal location board is provided with the second locating arch of epirelief respectively, first locating arch and the bellied epirelief part combination of adjacent second locating are used for the corresponding locating hole of locating connection board, every set up on second horizontal location board of terminal quick change tool support and one of them first horizontal location board Corresponding photoelectric sensors are arranged, and each photoelectric sensor is used for sensing whether a robot tail end gripper module exists in a corresponding area or not;
each robot tail end gripper module specifically comprises a quick-change auxiliary disc, a connecting plate and a tail end tool, wherein the quick-change auxiliary disc is connected with the connecting plate at the lower part, corresponding positioning holes are respectively arranged at the convex positions at the two sides of the connecting plate, the bottom of the connecting plate is fixedly connected with the tail end tool, and a gripper quick-connection joint is arranged at the tail end of the robot and is used for quickly connecting the quick-change auxiliary disc;
the stacking quick-change module specifically comprises an installation bottom plate, a stereoscopic warehouse frame and a module carrying positioning plate are fixedly installed on the installation bottom plate, a plurality of laminates are arranged on the stereoscopic warehouse frame, corresponding workpieces are distributed on each laminate, a pair of first handles are further arranged on the installation bottom plate, and a plurality of lower convex positioning pins are arranged at the bottom of the installation bottom plate, so that the stacking quick-change module can be conveniently and quickly installed on a workbench;
the turning positioner comprises a positioner bottom plate, a left side frame section bar, a right side frame section bar and a rotating panel, the bottom plate of the positioner is respectively fixedly connected with the bottoms of the left side frame section bar and the right side frame section bar, the corresponding vertical surfaces of the left side frame section bar and the right side frame section bar are arranged in parallel with a gap, the corresponding ends of the rotating panel are respectively fixedly connected with a connecting seat, an outer convex shaft of the connecting seat is fixedly connected with bearing mounting seats of the corresponding vertical surfaces of the left side frame section bar and the right side frame section bar through a bearing structure, a driving motor is fixedly arranged in the vertical face mounting space of the left side frame section bar, a transmission gear is arranged below an output shaft of the driving motor corresponding to the connecting seat on the left side, the connecting seat is provided with an input gear, the transmission gear is directly or indirectly connected with the input gear, and the driving motor drives the rotating panel to rotate;
the right side frame section bar is also provided with three layers of upward convex light warning lamps to ensure visible signals;
the assembly module comprises a connecting bottom plate, a clamping cylinder is fixedly arranged on the upper end surface of the connecting bottom plate, a piston end of the clamping cylinder is connected with a movable positioning block clamping plate, one end, far away from the clamping cylinder, of the upper surface of the connecting bottom plate is fixedly provided with a fixed positioning block clamping plate, the movable positioning block clamping plate moves towards or far away from the fixed positioning block clamping plate and is used for clamping or loosening a workpiece, and second handles are fixedly arranged at two ends of the upper surface of the connecting bottom plate;
the robot is specifically a six-axis robot, and the robot is fixedly arranged at the center of the upper surface of the workbench through a base.
After the technical scheme is adopted, the positions of the modules relative to the robot are accurately fixed; the mounting of the paw of the robot is completed, and the gas path and the electric signal system are normal; completing the starting and program loading of the system according to the operation flow of arc welding, and implementing the resetting operation of software and hardware; clicking an arc welding button on the touch screen, sucking a quick-change paw from a quick-change tool bracket at the tail end by the robot according to a specified action program through a quick-change master disc at the tail end, and manually placing a workpiece on an assembly module of the turnover positioner; after the workpiece is assembled, the rotary positioner rotates to a specified angle according to a preset program, so that the workpiece reaches an optimal posture to complete the automatic arc welding process flow, and the robot performs welding according to a preset process route; after a period of time of practical training, students can optimize corresponding process flows on the basis of the original flows, and form an independent process flow packet which is independently stored for calling in the practical training next time. The student can master the following skills through training: understanding the basic knowledge of common arc welding process; mastering the planning of arc welding tracks; independently finishing the programming and the operation of a simple arc welding program; and designing an action track according to the characteristics of the workpiece.
Drawings
Fig. 1 is a schematic top view structure of the utility model;
fig. 2 is a schematic structural view of a robot end gripper module according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a perspective view of the terminal quick-change tool holder of the present invention;
fig. 4 is a schematic structural view of a perspective view of the stacking quick-change module of the present invention;
fig. 5 is a schematic structural view of the rotary positioner according to the present invention;
fig. 6 is a schematic top view of the rotary positioner of the present invention;
fig. 7 is a front view structural schematic diagram of the assembly module of the present invention;
the names corresponding to the sequence numbers in the figure are as follows:
the automatic quick-change type manipulator robot comprises a workbench 1, a robot 2, a gripper quick-connection joint 21, a base 22, a touch screen module 3, a button box 4, a tail end quick-change tool support 5, a bottom positioning plate 51, a middle vertical profile 52, a side vertical profile 53, a first horizontal positioning plate 54, a second horizontal positioning plate 55, a first positioning bulge 56, a second positioning bulge 57, a photoelectric sensor 58, a welding gun 6, a quick-change auxiliary disc 61, a connecting plate 62, a turnover positioner 7, a rotating panel 71, a left side frame profile 72, a right side frame profile 73, a positioner bottom plate 74, a connecting seat 75, a bearing mounting seat 76, a driving motor 77, a transmission gear 78, an input gear 79, an assembling module 8, a connecting bottom plate 81, a clamping cylinder 82, a positioning block movable clamping plate 83, a positioning block fixing clamping plate 84, a second handle 85, a lower convex positioning pin 86, a workpiece 9, a stacking module 10, a mounting bottom, Module carrying positioning plate 103, layer plate 104 and first handle 105.
Detailed Description
A robotic simulated welding system for training, see fig. 1-7: the automatic control device comprises a workbench 1, wherein a plurality of concave positioning grooves are formed in the upper surface of the workbench 1, a robot 2 is fixedly arranged at the center position of the workbench 1, a gripper quick connector 21 is arranged at the output tail end of the robot 2, a touch screen module 3 and a button box 4 are fixedly arranged at the corresponding operation area position of the upper surface of the workbench 1, at least one tail end quick-change tool support 5 is fixedly arranged in one area of the upper surface of the workbench 1, at least two robot tail end gripper modules are arranged on the tail end quick-change tool support 5, one of the welding guns is a welding gun 6, the other area of the upper surface of the workbench 1 is further fixedly provided with an overturning positioner 7, an assembly module 8 is fixedly arranged on a rotating panel 71 of the overturning positioner 7, the assembly module 8 is used for clamping a workpiece 9, the overturning positioner 7 drives the rotating panel 71 to drive the workpiece 9 to overturn to a corresponding welding angle, and the corresponding area of the assembly module 8 is covered by the output end area of the robot 2.
The welding simulation device also comprises a stacking quick-change module 10, wherein the stacking quick-change module 10 is fixedly arranged on the upper surface area of the workbench 1, and can train the stacking of workpieces while simulating the welding;
the stacking quick-change module 10 is arranged in the area near the tail end quick-change tool support 5, so that the whole system is reasonably arranged;
each tail end quick-change tool support 5 comprises a bottom positioning plate 51, three vertical profiles which are arranged in parallel are fixedly arranged on the bottom positioning plate 51, namely a middle vertical profile 52 and a side vertical profile 53 respectively, the three vertical profiles are sequentially and linearly arranged along the length direction of the bottom positioning plate, first horizontal positioning plates 54 are fixedly arranged on the upper surfaces of the side vertical profiles 53 on two sides respectively, a second horizontal positioning plate 55 is fixedly arranged on the upper surface of the middle vertical profile 52, a first positioning bulge 56 which is convex upwards is arranged on one side, close to the second horizontal positioning plate 55, of the first horizontal positioning plate 54, second positioning bulges 57 which are convex upwards are arranged on the upper surfaces on two sides of the second horizontal positioning plate 55 respectively, the first positioning bulges 56 and the convex parts of the adjacent second positioning bulges 57 are combined to be used for positioning corresponding positioning holes of a connecting plate, and corresponding positioning holes are arranged on the second horizontal positioning plate 55 of each tail end quick-change tool support 5 and one of the first horizontal positioning Each photoelectric sensor 58 is used for sensing whether a robot end gripper module exists in a corresponding area;
each robot tail end gripper module specifically comprises a quick-change auxiliary disc 61, a connecting plate 62 and a tail end tool, wherein the quick-change auxiliary disc 61 is connected with the lower connecting plate 62, the bottom of the connecting plate 62 is fixedly connected with the tail end tool, the tail end of the robot 2 is provided with a gripper quick-connection joint 21, the gripper quick-connection joint 21 is used for quickly connecting the quick-change auxiliary disc 61, and the tail end tool in the specific embodiment is a welding gun 6;
the stacking quick-change module 10 specifically comprises a mounting base plate 101, a stereoscopic warehouse frame 102 and a module carrying positioning plate 103 are fixedly mounted on the mounting base plate 101, a plurality of laminates 104 are arranged on the stereoscopic warehouse frame 102, corresponding workpieces 9 are distributed on each laminate 104, a pair of first handles 105 are further arranged on the mounting base plate 101, and a plurality of lower convex positioning pins 106 are arranged at the bottom of the mounting base plate 101, so that the mounting base plate can be conveniently and quickly mounted on the workbench 2;
the overturning positioner 7 comprises a positioner base plate 74, a left side frame section bar 72, a right side frame section bar 73 and a rotating panel 71, the positioner base plate 74 is fixedly connected with the left side frame section bar 72 respectively, the vertical surface installation space of the left side frame section bar 72 is internally and fixedly provided with a driving motor 77, a transmission gear 78 is arranged below an output shaft of the driving motor 77, which corresponds to the left connecting seat 75, the connecting seat 75 is provided with an input gear 79, the transmission gear 78 is directly or indirectly connected with the input gear 79, and the driving motor 78 drives the rotating panel 71 to rotate;
the right side frame profile 73 is also provided with three layers of light warning lamps 731 protruding upwards to ensure visible signals;
the assembly module 8 comprises a connecting bottom plate 81, a clamping cylinder 82 is fixedly arranged on the upper end face of the connecting bottom plate 81, a piston end of the clamping cylinder 82 is connected with a positioning block movable clamping plate 83, a positioning block fixed clamping plate 84 is fixedly arranged on one end, far away from the clamping cylinder 82, of the upper surface of the connecting bottom plate 81, the positioning block movable clamping plate 83 moves towards or far away from the positioning block fixed clamping plate 84 and is used for clamping or loosening a workpiece 9, second handles 85 are fixedly arranged at two ends of the upper surface of the connecting bottom plate 81, and a lower convex positioning pin 86 is arranged at the bottom of the connecting bottom plate 81 and is;
the robot 2 is specifically a six-axis robot, and the robot 2 is fixedly arranged at the center of the upper surface of the workbench 1 through a base 22.
The working principle is as follows: the positions of the modules relative to the robot are accurately fixed; the mounting of the paw of the robot is completed, and the gas path and the electric signal system are normal; completing the starting and program loading of the system according to the operation flow of arc welding, and implementing the resetting operation of software and hardware; clicking an arc welding button on the touch screen, sucking a quick-change paw from a quick-change tool bracket at the tail end by the robot according to a specified action program through a quick-change master disc at the tail end, and manually placing a workpiece on an assembly module of the turnover positioner; after the workpiece is assembled, the rotary positioner rotates to a specified angle according to a preset program, so that the workpiece reaches an optimal posture to complete the automatic arc welding process flow, and the robot performs welding according to a preset process route; and then, the robot returns to the tail end quick-change tool support to change the welding head into a clamping head with a working price, then returns to the upper part of the assembling module to clamp the workpiece, and then puts the workpiece back to the corresponding position on the laminate of the stereoscopic warehouse frame to complete the practical training of welding and stacking.
After a period of time of practical training, students can optimize corresponding process flows on the basis of the original flows, and form an independent process flow packet which is independently stored for calling in the practical training next time. The student can master the following skills through training: understanding the basic knowledge of common arc welding process; mastering the planning of arc welding tracks; independently finishing the programming and the operation of a simple arc welding program; and designing an action track according to the characteristics of the workpiece.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. The utility model provides a robot simulation welding system for instruct in fact which characterized in that: which comprises a workbench, wherein the upper surface of the workbench is provided with a plurality of concave positioning grooves, a robot is fixedly arranged at the center of the workbench, the output end of the robot is provided with a grab hand quick-connecting joint, a touch screen module and a button box are fixedly arranged at the position of the corresponding operation area on the upper surface of the workbench, at least one tail end quick-change tool bracket is fixedly arranged on one area of the upper surface of the workbench, at least two robot tail end paw modules are arranged on the tail end quick-change tool bracket, one of the two robot tail end paw modules is a welding gun, the other area of the upper surface of the workbench is also fixedly provided with a turnover positioner, a rotating panel of the turnover positioner is fixedly provided with an assembly module, the assembly module is used for clamping a workpiece, the turnover positioner drives the rotary panel to drive the workpiece to turn to a corresponding welding angle, and the output end surface area of the robot covers the corresponding surface area of the assembly module.
2. The robotic simulated welding system for training of claim 1, wherein: the welding simulation device is characterized by further comprising a stacking quick-change module, wherein the stacking quick-change module is fixedly arranged on the upper surface area of the workbench, and can train the stacking of workpieces while simulating the welding.
3. The robotic simulated welding system for training of claim 2, wherein: the palletizing quick-change module is arranged in the vicinity of the terminal quick-change tool support.
4. The robotic simulated welding system for training of claim 1, wherein: every terminal quick change tool support includes a bottom locating plate, three vertical section bars that are parallel to each other and arrange have set firmly on the locating plate of bottom, be middle part vertical section bar, lateral part vertical section bar, three respectively vertical section bar along the length direction of bottom locating plate is linear arrangement in order arranges, is located both sides the upper surface of lateral part vertical section bar has set firmly first horizontal location board respectively, the upper surface of middle part vertical section bar has set firmly second horizontal location board, being close to of first horizontal location board one side of second horizontal location board is provided with the first locating arch of epirelief, the both sides up end of second horizontal location board is provided with the second locating arch of epirelief respectively, first locating arch and the bellied epirelief part combination of adjacent second locating are used for the corresponding locating hole of locating connection board, every set up on second horizontal location board of terminal quick change tool support and one of them first horizontal location board There are corresponding photoelectric sensors, and every photoelectric sensor is used for responding to corresponding region whether to have robot end gripper module.
5. A robotic simulated welding system for training as claimed in claim 4 wherein: each robot terminal gripper module specifically comprises a quick-change auxiliary disc, a connecting plate and a terminal tool, the quick-change auxiliary disc is connected with the connecting plate at the lower part, corresponding positioning holes are respectively arranged at the protruding positions of the two sides of the connecting plate, the bottom of the connecting plate is fixedly connected with the terminal tool, a gripper quick-connection connector is arranged at the terminal of the robot, and the gripper quick-connection connector is used for quickly connecting the quick-change auxiliary disc.
6. The robotic simulated welding system for training of claim 2, wherein: the stacking quick-change module specifically comprises a mounting base plate, a stereoscopic warehouse frame and a module carrying positioning plate are fixedly mounted on the mounting base plate, a plurality of laminates are arranged on the stereoscopic warehouse frame, corresponding workpieces are distributed on each laminate, a pair of first handles are further arranged on the mounting base plate, and a plurality of lower convex positioning pins are arranged at the bottom of the mounting base plate.
7. The robotic simulated welding system for training of claim 1, wherein: the turning positioner comprises a positioner bottom plate, a left side frame section bar, a right side frame section bar and a rotating panel, the bottom plate of the positioner is respectively fixedly connected with the bottoms of the left side frame section bar and the right side frame section bar, the corresponding vertical surfaces of the left side frame section bar and the right side frame section bar are arranged in parallel with a gap, the corresponding ends of the rotating panel are respectively fixedly connected with a connecting seat, an outer convex shaft of the connecting seat is fixedly connected with bearing mounting seats of the corresponding vertical surfaces of the left side frame section bar and the right side frame section bar through a bearing structure, a driving motor is fixedly arranged in the vertical face mounting space of the left side frame section bar, a transmission gear is arranged below an output shaft of the driving motor corresponding to the connecting seat on the left side, the connecting seat is provided with an input gear, the transmission gear is directly or indirectly connected with the input gear, and the driving motor drives the rotating panel to rotate.
8. The robotic simulated welding system for practical training of claim 7, wherein: and the right side frame section bar is also provided with three layers of upward convex light warning lamps.
9. A robotic simulated welding system for training as claimed in claim 1 or 7 wherein: the assembly module is including connecting the bottom plate, the up end of connecting the bottom plate has set firmly die clamping cylinder, die clamping cylinder's piston end is connected with locating piece movable clamp plate, the keeping away from of connecting the bottom plate die clamping cylinder's upper surface one end has set firmly locating piece solid fixed splint, locating piece movable clamp plate orientation or keep away from locating piece solid fixed splint action, be used for the centre gripping or loosen the work piece, the upper surface both ends of connecting the bottom plate still set firmly the second handle.
10. The robotic simulated welding system for training of claim 1, wherein: the robot is specifically a six-axis robot, and the robot is fixedly arranged at the center of the upper surface of the workbench through a base.
CN201921279066.3U 2019-08-08 2019-08-08 Robot simulation welding system for practical training Active CN211331728U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921279066.3U CN211331728U (en) 2019-08-08 2019-08-08 Robot simulation welding system for practical training

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921279066.3U CN211331728U (en) 2019-08-08 2019-08-08 Robot simulation welding system for practical training

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Publication Number Publication Date
CN211331728U true CN211331728U (en) 2020-08-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315169A (en) * 2019-08-08 2019-10-11 江苏汇博机器人技术股份有限公司 A kind of robot simulation's welding system for real training

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110315169A (en) * 2019-08-08 2019-10-11 江苏汇博机器人技术股份有限公司 A kind of robot simulation's welding system for real training

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