CN211331155U - Slender rod type step shaft forging die - Google Patents

Slender rod type step shaft forging die Download PDF

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Publication number
CN211331155U
CN211331155U CN201921076497.XU CN201921076497U CN211331155U CN 211331155 U CN211331155 U CN 211331155U CN 201921076497 U CN201921076497 U CN 201921076497U CN 211331155 U CN211331155 U CN 211331155U
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Prior art keywords
mold
petal
slender rod
die
stepped shaft
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Expired - Fee Related
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CN201921076497.XU
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Chinese (zh)
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赵俊玲
王宏林
李洪春
肖立
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AECC Harbin Dongan Engine Co Ltd
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AECC Harbin Dongan Engine Co Ltd
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Abstract

The utility model belongs to the technical field of forging mould, in particular to a slender rod type step shaft forging mould; the mould consists of a moulding bed outer sleeve (1), a left forming valve (2), a right forming valve (3) and an upper cover (4); the left molding petal (2) and the right molding petal (3) are of symmetrical structures, the inner shapes of the left molding petal and the right molding petal are matched with the slender rod part of the slender rod stepped shaft, and the outer parts of the left molding petal and the right molding petal are in clearance fit with the inner part of the tire mold jacket (1); the outer part of the upper cover (4) is in clearance fit with the inner parts of the left forming valve (2) and the right forming valve (3); the inner shape of the ladder shaft is matched with the short rod part of the long and thin rod ladder shaft; adopt the utility model discloses a large amount of metal materials are practiced thrift to the mould, reduce forging machining man-hour, easy operation, have improved labor efficiency.

Description

一种细长杆类台阶轴锻件模具A slender rod-like stepped shaft forging die

技术领域technical field

本实用新型属于锻件模具技术领域,具体涉及一种细长杆类台阶轴锻件模具。The utility model belongs to the technical field of forging molds, in particular to a slender rod-type stepped shaft forging mold.

背景技术Background technique

胎模锻工艺是介于自由锻与模锻之间的一种锻造方法。它既有自由锻的某些特点:设备和工具简单,工艺灵活多样;又具有模锻的某些特点:金属在模膛内成形,可获得形状复杂、尺寸准确的锻件,生产效率较高。细长杆轴类台阶轴锻件,如图1所示,锻件分为短杆部和细长杆部,细长杆部长度大于180mm,直径小于30mm,锻件采用棒料进行锻造。常规设计的胎模如图2所示,在实际生产中,要先用甩子对锻件一端进行拔长,然后再将拔长的一端放入胎模进行锻造成形,由于锻件杆部直径很小,出模斜度小,且锻件细长,使用常规锻模进行成型,锻件出模困难,锻件经常容易铆死在模具中,造成锻件生产周期长,效率低。若加大出模斜度,又会造成严重材料浪费。Die forging is a forging method between free forging and die forging. It has some features of free forging: simple equipment and tools, flexible and diverse processes; and some features of die forging: the metal is formed in the die cavity, and forgings with complex shapes and accurate dimensions can be obtained, and the production efficiency is high. As shown in Figure 1, the slender shaft and stepped shaft forgings are divided into a short rod part and a slender rod part. The length of the slender rod part is greater than 180mm and the diameter is less than 30mm. The forgings are forged from bars. The conventionally designed tire mold is shown in Figure 2. In actual production, one end of the forging should be elongated with a slinger, and then the drawn end is put into the tire mold for forging. Because the diameter of the forging rod is very small , The ejection inclination is small, and the forging is slender, and the conventional forging die is used for forming. If the draft angle is increased, it will cause serious material waste.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的是:提供一种适合细长杆阶梯轴类锻件锻造的胎模模具,以解决目前实际生产中锻件出模困难、生产周期长、效率低下的技术问题。The purpose of the utility model is to provide a tire mold suitable for forging of slender rod stepped shaft forgings, so as to solve the technical problems of difficult forgings, long production cycle and low efficiency in current actual production.

为解决此技术问题,本实用新型的技术方案是:一种细长杆类台阶轴锻件模具,所述的细长杆类台阶轴锻件模具由胎模外套1、左成型瓣模2、右成型瓣模3和上盖4组成;In order to solve this technical problem, the technical scheme of the present utility model is: a slender rod type stepped shaft forging die, the slender rod type stepped shaft forging die is formed by a tire mold jacket 1, a left forming valve mold 2, and a right forming part. The valve mold 3 and the upper cover 4 are composed;

所述的左成型瓣模2、右成型瓣模3为对称结构、内部形状与细长杆阶梯轴的细长杆部相适配、外部与胎模外套1的内部相间隙配合;The left forming flap mold 2 and the right forming flap mold 3 are of symmetrical structure, the inner shape is matched with the elongated rod portion of the elongated rod stepped shaft, and the outside is matched with the inside of the tire mold jacket 1 in a gap;

所述的上盖4外部与左成型瓣模2、右成型瓣模3内部间隙配合;内部形状与细长杆阶梯轴的短杆部相适配。The outside of the upper cover 4 is in clearance fit with the inside of the left forming flap mold 2 and the right forming flap mold 3; the internal shape matches the short rod portion of the slender rod stepped shaft.

所述的细长杆类台阶轴锻件模具在使用时,左成型瓣模2、右成型瓣模3对称放置在胎模外套1中,锻件预制坯杆部放入左成型瓣模2、右成型瓣模3之间,盖上上盖4锻造成型。When the slender rod-type stepped shaft forging mold is in use, the left forming valve mold 2 and the right forming valve mold 3 are symmetrically placed in the tire mold jacket 1, and the forging preform rod is placed in the left forming valve mold 2 and the right forming valve mold. Between the flap molds 3, cover the upper cover 4 for forging.

所述的胎模外套1将左成型瓣模2和右成型瓣模3紧固、定位。The tire mold jacket 1 fastens and positions the left forming flap mold 2 and the right forming flap mold 3 .

所述的胎模外套1材质采用模具钢。The material of the tire mold jacket 1 is mold steel.

所述的左成型瓣模2、右成型瓣模3材质采用模具钢。The material of the left forming flap mold 2 and the right forming flap mold 3 is die steel.

所述的上盖4材质采用模具钢。The material of the upper cover 4 is die steel.

本实用新型的有益效果是:本实用新型的模具在原胎模的基础上,将胎模设计成套模加瓣模的组合胎模,成型对锻件质量没有任何影响,因模具本身自带出模斜度,锻件出模容易,不存在锻件铆死在模具中问题,甚至可不设计锻件出模斜度,节约大量金属材料,减少锻件机械加工工时。而且工人操作也变得简单,提高了劳动效率。The beneficial effects of the utility model are: the mold of the present utility model is based on the original tire mold, and the tire mold is designed as a combined tire mold of a set mold and a half mold, and the molding has no influence on the quality of the forgings. It is easy to eject the forgings, and there is no problem that the forgings are riveted in the mold, and even do not design the inclination of the forgings, which saves a lot of metal materials and reduces the machining time of the forgings. Moreover, the worker's operation has also become simple, and the labor efficiency has been improved.

附图说明Description of drawings

为了更清楚地说明本发明实施的技术方案,下面将对本发明的实例中需要使用的附图作简单的解释。显而易见,下面所描述的附图仅仅是本发明的一些实施例,对于本领域的技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions implemented by the present invention more clearly, the following will briefly explain the accompanying drawings that need to be used in the examples of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for those skilled in the art, other drawings can also be obtained from these drawings without creative effort.

图1为细长杆阶梯轴类锻件示意图;Figure 1 is a schematic diagram of a slender rod stepped shaft forging;

图2为常规设计的胎模安装结构示意图;Fig. 2 is the tire mold installation structure schematic diagram of conventional design;

图3为本实用新型的模具结构示意图;Fig. 3 is the mold structure schematic diagram of the present utility model;

图4为本实用新型的模具组合后的示意图;Fig. 4 is the schematic diagram after the mould assembly of the utility model;

其中,1-胎模外套、2-左成型瓣模、3-右成型瓣模、4-上盖。Among them, 1- tire mold jacket, 2- left forming flap mold, 3- right forming flap mold, 4- upper cover.

具体实施方式Detailed ways

为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例是本实用新型的一部分实施例,而不是全部实施例。基于本实用新型中的实施例,本领域的普通技术人员在没有做出创造性劳动的前提下,所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions in the embodiments of the present utility model will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

下面将详细描述本实用新型实施例的各个方面的特征。在下面的详细描述中,提出了许多具体的细节,以便对本实用新型的全面理解。但是,对于本领域的普通技术人员来说,很明显的是,本实用新型也可以在不需要这些具体细节的情况下就可以实施。下面对实施例的描述仅仅是为了通过示出本实用新型的示例对本实用新型更好的理解。本实用新型不限于下面所提供的任何具体设置和方法,而是覆盖了不脱离本实用新型精神的前提下所覆盖的所有的产品结构、方法的任何改进、替换等。The features of various aspects of the embodiments of the present invention will be described in detail below. In the following detailed description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without these specific details. The following description of the embodiments is only for a better understanding of the present invention by illustrating examples of the present invention. The present invention is not limited to any specific settings and methods provided below, but covers all product structures and methods without departing from the spirit of the present invention. Any improvements, replacements, etc. are covered.

在各个附图和下面的描述中,没有示出公知的结构和技术,以避免对本实用新型造成不必要的模糊。In the various drawings and the following description, well-known structures and techniques are not shown in order to avoid unnecessarily obscuring the present invention.

下面结合附图描述本实用新型的细长杆类台阶轴锻件模具:The slender rod-type stepped shaft forging die of the present utility model is described below in conjunction with the accompanying drawings:

如图3所示为本实用新型的细长杆类台阶轴锻件模具,由胎模外套1、左成型瓣模2、右成型瓣模3和上盖4组成,各个部分材质均采用模具钢;所述的左成型瓣模2、右成型瓣模3为对称结构、内部形状与细长杆阶梯轴的细长杆部相适配、外部与胎模外套1的内部相间隙配合;所述的胎模外套1将左成型瓣模2和右成型瓣模3紧固、定位。所述的上盖4外部与左成型瓣模2、右成型瓣模3内部间隙配合;内部形状与细长杆阶梯轴的短杆部相适配。As shown in Figure 3, the slender rod-type stepped shaft forging die of the present utility model is composed of a tire mold jacket 1, a left forming flap mold 2, a right forming flap mold 3 and an upper cover 4, and each part is made of mold steel; The left forming flap mold 2 and the right forming flap mold 3 are symmetrical structures, the internal shape is matched with the elongated rod portion of the elongated rod stepped shaft, and the outside is matched with the inside of the tire mold jacket 1; the described The tire mold jacket 1 fastens and positions the left forming flap mold 2 and the right forming flap mold 3 . The outside of the upper cover 4 is in clearance fit with the inside of the left forming flap mold 2 and the right forming flap mold 3; the internal shape matches the short rod portion of the slender rod stepped shaft.

模具在具体使用时,左成型瓣模2、右成型瓣模3对称放置在胎模外套1中,将甩好杆的锻件预制坯杆部放入左成型瓣模2、右成型瓣模3之间,盖上上盖4锻造成型。When the mold is in specific use, the left forming valve mold 2 and the right forming valve mold 3 are placed symmetrically in the tire mold jacket 1, and the forging preform rod part of the thrown rod is placed into the left forming valve mold 2 and the right forming valve mold 3. During the time, cover the upper cover 4 for forging.

锻造完成后,模具翻转90°,利用手锤可将左成型瓣模2、右成型瓣模3连同锻件一同击出。避免了使用常规锻模进行成型,锻件出模困难,锻件经常容易铆死在模具中,造成锻件生产周期长,效率低的技术问题。After the forging is completed, the mold is turned 90°, and the left forming segment die 2 and the right forming segment die 3 can be knocked out together with the forging by a hand hammer. The use of conventional forging dies for forming is avoided, the forgings are difficult to come out of the die, and the forgings are often easily riveted in the die, resulting in the technical problems of long forging production cycle and low efficiency.

最后应该说明的是:以上实施例仅用以说明本实用新型的技术方案,但本实用新型的保护范围并不局限于此,任何熟悉本领域的技术人员在本实用新型揭露的技术范围内,可以轻易想到各种等效的修改或者替换,这些修改或者替换都应该涵盖在本实用新型的保护范围之内。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, but the protection scope of the present utility model is not limited thereto, and any person skilled in the art is within the technical scope disclosed by the present utility model, Various equivalent modifications or replacements can be easily conceived, and these modifications or replacements should all be included within the protection scope of the present invention.

Claims (6)

1.一种细长杆类台阶轴锻件模具,其特征在于:所述的细长杆类台阶轴锻件模具由胎模外套(1)、左成型瓣模(2)、右成型瓣模(3)和上盖(4)组成;1. A slender rod class stepped shaft forging die is characterized in that: the slender rod class stepped shaft forging die is composed of a tire mold jacket (1), a left forming flap die (2), a right forming flap die (3). ) and the upper cover (4); 所述的左成型瓣模(2)、右成型瓣模(3)内部形状与细长杆阶梯轴的细长杆部相适配、外部与胎模外套(1)的内部相间隙配合;The inner shape of the left forming flap mold (2) and the right forming flap mold (3) is matched with the elongated rod portion of the elongated rod stepped shaft, and the outside is matched with the inside of the tire mold jacket (1) in a gap; 所述的上盖(4)外部与左成型瓣模(2)、右成型瓣模(3)内部间隙配合;内部形状与细长杆阶梯轴的短杆部相适配。The outside of the upper cover (4) is in clearance fit with the inside of the left forming flap mold (2) and the right forming flap mold (3); the internal shape is matched with the short rod portion of the elongated rod stepped shaft. 2.根据权利要求1所述的细长杆类台阶轴锻件模具,其特征在于:所述的左成型瓣模(2)、右成型瓣模(3)为对称结构。2 . The slender rod-like stepped shaft forging die according to claim 1 , wherein the left forming segment mold ( 2 ) and the right forming segment die ( 3 ) are symmetrical structures. 3 . 3.根据权利要求2所述的细长杆类台阶轴锻件模具,其特征在于:所述的胎模外套(1)将左成型瓣模(2)和右成型瓣模(3)紧固、定位。3. The slender rod-like stepped shaft forging die according to claim 2, wherein the tire mold jacket (1) fastens the left forming flap mold (2) and the right forming flap mold (3), position. 4.根据权利要求2所述的细长杆类台阶轴锻件模具,其特征在于:所述的胎模外套(1)材质采用模具钢。4. The slender rod-type stepped shaft forging die according to claim 2, characterized in that: the material of the tire mold jacket (1) is die steel. 5.根据权利要求2所述的细长杆类台阶轴锻件模具,其特征在于:所述的左成型瓣模(2)、右成型瓣模(3)材质采用模具钢。5. The slender rod-type stepped shaft forging die according to claim 2, wherein the material of the left forming flap die (2) and the right forming flap die (3) is die steel. 6.根据权利要求2所述的细长杆类台阶轴锻件模具,其特征在于:所述的上盖(4)材质采用模具钢。6 . The slender rod type stepped shaft forging die according to claim 2 , wherein the upper cover ( 4 ) is made of die steel. 7 .
CN201921076497.XU 2019-07-09 2019-07-09 Slender rod type step shaft forging die Expired - Fee Related CN211331155U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114406161A (en) * 2021-12-10 2022-04-29 钢铁研究总院 A net shape forging die for shaft forgings

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114406161A (en) * 2021-12-10 2022-04-29 钢铁研究总院 A net shape forging die for shaft forgings

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