CN114406161A - A net shape forging die for shaft forgings - Google Patents

A net shape forging die for shaft forgings Download PDF

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CN114406161A
CN114406161A CN202111510894.5A CN202111510894A CN114406161A CN 114406161 A CN114406161 A CN 114406161A CN 202111510894 A CN202111510894 A CN 202111510894A CN 114406161 A CN114406161 A CN 114406161A
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die
cavity
forging
mold
gear
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CN114406161B (en
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王春旭
刘�东
杨超
韩顺
厉勇
王建国
刘振宝
黄爱华
张国栋
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AECC Commercial Aircraft Engine Co Ltd
China Iron and Steel Research Institute Group
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AECC Commercial Aircraft Engine Co Ltd
China Iron and Steel Research Institute Group
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J5/00Methods for forging, hammering, or pressing; Special equipment or accessories therefor
    • B21J5/02Die forging; Trimming by making use of special dies ; Punching during forging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J13/00Details of machines for forging, pressing, or hammering
    • B21J13/02Dies or mountings therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)

Abstract

The utility model relates to a net shaping forging die of axle type forging relates to the forging die field, including last mould and lower mould, the lower mould includes a plurality of half moulds and is used for the mounting of relative position between the fixed half mould, and the die cavity that is used for the shaping forging is offered to the lower mould, and the die cavity is including the concave ring chamber that is used for the shaping bulge loop, and is a plurality of half mould circumference sets up and encloses into the concave ring chamber, adjacent two the half mould is laminated each other, and the binding face of two half moulds is the die joint of two half moulds, the die joint is on a parallel with the central axis of die cavity. This application has the effect that improves utilization ratio of raw materials.

Description

一种轴类锻件的净成型锻模A net shape forging die for shaft forgings

技术领域technical field

本申请涉及锻模的领域,尤其是涉及一种轴类锻件的净成型锻模。The present application relates to the field of forging dies, in particular to a net shape forging die for shaft forgings.

背景技术Background technique

航空涡扇发动机工作时,风扇轴需要将涡轮功率传递给风扇,使风扇传动从而产生推力。因此风扇轴在工作时承受巨大的扭矩载荷,为了提升风扇轴的实用寿命,风扇轴一般为锻件。传统发动机风扇轴设计多为渐变型鼓筒形结构,采用模锻生产风扇轴的锻件是最为经济和高效的生产方式。When the aviation turbofan engine is working, the fan shaft needs to transmit the turbine power to the fan, so that the fan is driven to generate thrust. Therefore, the fan shaft bears a huge torque load during operation. In order to improve the practical life of the fan shaft, the fan shaft is generally a forging. Most of the traditional engine fan shafts are designed with a gradient drum-shaped structure. Die forging is the most economical and efficient production method to produce fan shaft forgings.

目前,公开号为CN201510513390.7的中国发明专利公开了一种变截面空心轴锻件的锻模,锻模包括上模和下模,下模开设有模腔,模腔从上之下内径逐渐减小,上下模合模后,坯料在模腔内挤压形成锻件。然后上模回程至上止点,利用锻压机的下顶出将锻件从下之上顶出,从而完成脱模。At present, the Chinese invention patent with publication number CN201510513390.7 discloses a forging die for a hollow shaft forging with variable cross-section. The forging die includes an upper die and a lower die. After the upper and lower dies are closed, the billet is extruded in the die cavity to form a forging. Then, the upper die returns to the top dead center, and the lower ejection of the forging press is used to eject the forgings from the lower and upper parts, so as to complete the demoulding.

随着技术的发展,现航空涡扇发动机的风扇轴为收口型瓶形结构,如图1所示,一种航空涡扇发动机风扇轴的锻件,包括:With the development of technology, the fan shaft of the current aviation turbofan engine is a closed bottle-shaped structure. As shown in Figure 1, a forging of the fan shaft of the aviation turbofan engine includes:

轴段100,呈圆柱状;The shaft section 100 is cylindrical;

圆台段101,呈圆台状,其外径较大的一端与轴段100同轴固定连接;The circular truncated section 101 is in the shape of a truncated truncated cone, and its end with a larger outer diameter is coaxially and fixedly connected to the shaft section 100;

轴台段102,呈圆柱状,其与圆台段101外径较小的一端同轴固定连接,轴台段102靠近圆台段101的一端外壁同轴固定连接有凸环103;The pillow block section 102 is cylindrical, and is coaxially and fixedly connected to the end of the round table section 101 with the smaller outer diameter, and the outer wall of one end of the pivot block section 102 close to the round table section 101 is coaxially and fixedly connected with a convex ring 103;

余料段104,同轴固定连接于轴段100远离圆台段101的一端,为锻造坯料的余料堆积形成。锻件同轴开设有中心孔105,中心孔105两端将锻件贯穿。The residual material section 104 is coaxially and fixedly connected to the end of the shaft section 100 away from the truncated truncated section 101, and is formed for the accumulation of residual material of the forging blank. The forging is coaxially provided with a central hole 105, and both ends of the central hole 105 penetrate the forging.

加工上述锻件一般采用模锻加工成一个带中心孔的圆柱轴,然后再通过机加工成形上述锻件的外形。The above-mentioned forgings are generally processed into a cylindrical shaft with a center hole by die forging, and then the shape of the above-mentioned forgings is formed by machining.

针对上述中的相关技术,发明人认为成形上述锻件的外形保留较多的加工余料,特别是凸环轴向两端的位置,从而导致原料利用率低的缺陷。In view of the above-mentioned related art, the inventors believe that the shape of the above-mentioned forgings retains a lot of residual material, especially the positions of the two axial ends of the convex ring, which leads to the defect of low utilization rate of raw materials.

发明内容SUMMARY OF THE INVENTION

为了缓解生产带环类轴类锻件原料利用率低的问题,本申请提供一种轴类锻件的净成型锻模。In order to alleviate the problem of low utilization rate of raw materials for producing shaft forgings with rings, the present application provides a net-shape forging die for shaft forgings.

本申请提供的一种轴类锻件的净成型锻模,采用如下的技术方案:The net shape forging die of a shaft forging provided by the application adopts the following technical scheme:

一种轴类锻件的净成型锻模,包括上模和下模,所述下模包括多个半模和用于固定半模之间相对位置的固定件,下模开设有用于成型锻件的模腔,模腔包括用于成型凸环的凹环腔,多个所述半模周向设置并且围合成凹环腔,相邻的两个所述半模相互贴合,两个半模的贴合面为两个半模的分型面,所述分型面平行于模腔的中心轴线。A net-shaped forging die for shaft forgings includes an upper die and a lower die, the lower die includes a plurality of half dies and a fixing piece for fixing the relative positions between the half dies, and the lower die is provided with a die for forming a forging piece Cavity, the mold cavity includes a concave ring cavity for forming a convex ring, a plurality of the half molds are circumferentially arranged and enclosed into a concave ring cavity, two adjacent half molds are attached to each other, and the two half molds are attached to each other. The joint surface is the parting surface of the two half molds, and the parting surface is parallel to the central axis of the mold cavity.

通过采用上述技术方案,将加热后的坯料放置于下模,上模下模合模,坯料在模腔中形变并且对半模施加向外的压力,在固定件的作用下保持半模之间的相对位置,从而维持模腔的形状。当坯料完成成型,将固定件拆卸,在没有固定件的限制下,半模可以以分型面为边界相互分离,从而实现脱模。因为分型面平行于模腔的中心轴线,所以半模相互远离时,沿着凸环的径向,进而半模脱离锻件时不易受到凸环的影响,从而实现了脱模。锻造成型之后的锻件与锻件加工后的零件形状更加接近,加工余料更少,从而提升了原料利用率,降低生产成本。By adopting the above technical solution, the heated blank is placed in the lower mold, the upper mold and the lower mold are closed, the blank is deformed in the mold cavity and an outward pressure is applied to the half molds, and the space between the half molds is kept under the action of the fixing member. relative position to maintain the shape of the cavity. When the blank is formed, the fixing part is disassembled. Without the restriction of the fixing part, the half molds can be separated from each other with the parting surface as the boundary, so as to realize demoulding. Because the parting surface is parallel to the central axis of the cavity, when the half molds are far away from each other, they are along the radial direction of the convex ring, so that the half molds are not easily affected by the convex ring when they are separated from the forging, thus realizing demoulding. The shape of the forging after forging is closer to the shape of the part after the forging, and there is less residual material, which improves the utilization rate of raw materials and reduces the production cost.

可选的,所述固定件包括多个螺栓,相邻的两个半模通过螺栓固定连接。Optionally, the fixing member includes a plurality of bolts, and two adjacent half-moulds are fixedly connected by bolts.

通过采用上述技术方案,利用螺栓将相邻的半模固定。需要脱模时,将螺栓拆卸。螺栓成本低,操作方便。By adopting the above technical solution, the adjacent half-moulds are fixed by bolts. When demoulding is required, remove the bolts. The bolts are low cost and easy to operate.

可选的,所述固定件开设有的空腔,所述半模背离模腔一端的侧壁抵触于固定件的空腔侧壁。Optionally, a cavity is formed on the fixing piece, and a side wall of one end of the half-mold facing away from the cavity is in contact with the side wall of the cavity of the fixing piece.

通过采用上述技术方案,锻压时,坯料在模腔内形变并且对半模施加向外的压力;半模抵触于固定件的空腔侧壁,从而平衡坯料形变过程中对外模的力,利用固定件稳定半模的位置,保持模腔的形状。脱模时,使固定件和半模沿着轴向并且向相反的方向移动,使半模从固定件中脱离,固定件不在限制半模之间的相对位置,使半模与锻件可以分离,从而实现脱模,使脱模更加方便。By adopting the above technical solution, during forging, the blank is deformed in the die cavity and an outward pressure is applied to the half-die; the half-die is in contact with the side wall of the cavity of the fixing part, so as to balance the force of the outer die during the deformation of the blank. The parts stabilize the position of the mold halves and maintain the shape of the mold cavity. When demoulding, move the fixed part and the half mold in the axial direction and in the opposite direction, so that the half mold is separated from the fixed part, and the fixed part is not limited to the relative position between the half molds, so that the half mold and the forging can be separated, Thereby, demolding is realized, which makes demolding more convenient.

可选的,所述固定件包括两个半环,两个所述半环抵接并且围成一个环,两个所述半环之间可拆卸固定连接。Optionally, the fixing member includes two half-rings, the two half-rings abut and form a ring, and the two half-rings are detachably and fixedly connected.

通过采用上述技术方案,脱模时,先将两个半环之间拆卸,从而便于固定环和半模的分离,进一步提升了锻件的脱模效率。By adopting the above technical solution, when demoulding, the two half rings are first disassembled, thereby facilitating the separation of the fixing ring and the half die, and further improving the demoulding efficiency of the forging.

可选的,所述固定件包括开设有空腔的外模,所述外模内设置有内模,所述模腔开设于内模或者开设于内模和外模,所述内模包括至少两个所述半模,所述半模远离模腔一侧与外模的空腔内壁抵接,所述外模用于固定连接于锻压机的下工作平台并且下工作平台的下顶出对准内模。Optionally, the fixing member includes an outer mold with a cavity, an inner mold is arranged in the outer mold, the mold cavity is opened in the inner mold or in the inner mold and the outer mold, and the inner mold includes at least The two half molds, the side away from the mold cavity is in contact with the inner wall of the cavity of the outer mold, the outer mold is used to be fixedly connected to the lower working platform of the forging press and the lower ejection pair of the lower working platform Quasi-internal mold.

通过采用上述技术方案,外模固定连接于下工作平台,锻压完成之后,下顶出启动并且推动内模,使内模从外模的空腔中脱离,内模没有外模的束缚,从而便于半模与锻件分离。锻模能和现有的设备配合使用,使脱模更加方便。By adopting the above technical solution, the outer mold is fixedly connected to the lower working platform. After the forging is completed, the lower ejection starts and pushes the inner mold, so that the inner mold is separated from the cavity of the outer mold, and the inner mold is not bound by the outer mold, thereby facilitating the The die halves are separated from the forging. The forging die can be used in conjunction with the existing equipment to make demolding more convenient.

可选的,所述模腔还包括用于成型轴段的第一圆柱腔、用于成型圆台段的圆台腔以及用于成型轴台段的第二圆柱腔,所述凹环腔位于第二圆柱腔和圆台腔之间并且三者呈同轴设置,所述外模的空腔呈圆柱状,其轴向长度大于内模的轴向长度,所述内模位于空腔内并且处于外模的一端,所述内模开设有第二圆柱腔的一端位于外模的端部位置,所述圆台腔和第二圆柱腔开设于内模,所述外模的空腔未容纳内模的空间为第一圆柱腔。Optionally, the mold cavity further includes a first cylindrical cavity for forming the shaft segment, a circular truncated cavity for forming the circular truncated segment, and a second cylindrical cavity for forming the pedestal segment, and the concave ring cavity is located in the second cylindrical cavity. Between the cylindrical cavity and the truncated truncated cavity and the three are coaxially arranged, the cavity of the outer mold is cylindrical, and its axial length is greater than the axial length of the inner mold, and the inner mold is located in the cavity and in the outer mold The end of the inner mold with the second cylindrical cavity is located at the end of the outer mold, the circular truncated cavity and the second cylindrical cavity are opened in the inner mold, and the cavity of the outer mold does not accommodate the space of the inner mold is the first cylindrical cavity.

通过采用上述技术方案,锻件的轴段在空腔内成型,可以减小内模的长度,减少内模的用料,降低模具的成本,并且降低内模的重量,便于内模从而外模中顶出,也便于将内模安装于外模内。By adopting the above technical solution, the shaft section of the forging is formed in the cavity, which can reduce the length of the inner mold, reduce the material used for the inner mold, reduce the cost of the mold, and reduce the weight of the inner mold, which is convenient for the inner mold and the outer mold. It is also easy to install the inner mold in the outer mold.

可选的,所述内模还包括底板,所述底板抵接于半模的朝内的侧壁和/或背向上模的端面。Optionally, the inner mold further includes a bottom plate, and the bottom plate abuts against the inward-facing sidewall of the half mold and/or the end face facing away from the upper mold.

通过采用上述技术方案,利用底板封闭模腔下端,配合上模的挤压,使锻件的两端均受到压力,锻件端部更加平整,同时可减少模锻过程从而坯料上脱离的养护皮从内模下端的开口进入下顶出。By adopting the above technical scheme, the bottom end of the die cavity is closed by the bottom plate, and the extrusion of the upper die is used to make both ends of the forging piece under pressure, the end of the forging piece is more flat, and at the same time, the die forging process can be reduced, so that the curing skin detached from the blank can be removed from the inside. The opening at the lower end of the die enters the lower ejection.

可选的,所述半模包括沿着模腔轴向布设的第一圆弧板和第二圆弧板,所述第一圆弧板轴向的一端与第二圆弧板轴向的一端抵接,所述第一圆弧板开设有圆台弧面,所有第一圆弧板的圆台弧面组成所述圆台腔的侧壁,所有所述第二圆弧板的侧壁组成所述第二圆柱腔的侧壁,所述凹环腔包括多个开设于半模的弧形凹槽,所述弧形凹槽开设于第一圆弧板和/或第二圆弧板。Optionally, the half-mold includes a first circular arc plate and a second circular arc plate arranged along the axial direction of the cavity, the axial end of the first circular arc plate and the axial end of the second circular arc plate. Abutting, the first circular arc plate is provided with a circular truncated arc surface, the circular truncated arc surfaces of all the first circular arc plates constitute the side walls of the circular truncated cavity, and all the side walls of the second circular arc plates constitute the first circular arc plate. The side walls of the two cylindrical cavities, the concave ring cavity includes a plurality of arc-shaped grooves opened in the half-mold, and the arc-shaped grooves are opened in the first arc plate and/or the second arc plate.

通过采用上述技术方案,脱模时,先将第一圆弧板脱离锻件,然后再将第二圆弧板脱离锻件,从而减小凹环腔的端壁与锻件的凸环之间的压力,进而减小两者之间的摩擦力,便于半模脱模。By adopting the above technical solution, when demoulding, the first arc plate is first separated from the forging, and then the second arc plate is separated from the forging, thereby reducing the pressure between the end wall of the concave ring cavity and the convex ring of the forging, Further, the friction force between the two is reduced, which facilitates demolding of the half-mold.

可选的,所述下模还包括驱动内模相对于外模同轴转动的驱动机构,所述下模因内模转动而施加于锻件两端的扭矩的方向与锻件在工作状态下两端受到扭矩的方向相同,所述驱动机构包括用于为内模转动提供动力的动力组件和将动力组件的动力传递至内模的传动组件;Optionally, the lower die further includes a drive mechanism that drives the inner die to rotate coaxially with respect to the outer die, and the direction of the torque applied to both ends of the forging due to the rotation of the inner die is the same as the direction of the torque applied to both ends of the forging in the working state. The direction of the torque is the same, and the driving mechanism includes a power assembly for providing power for the rotation of the inner mold and a transmission assembly for transmitting the power of the power assembly to the inner mold;

所述动力组件包括相对于外模固定的电动电机、相对于外模转动的驱动齿圈以及与驱动齿圈啮合的传递齿轮,所述电动电机的主轴同轴固定连接有驱动齿轮,所述驱动齿轮与驱动齿圈啮合,所述传递齿轮转动连接于锻压机的下工作平台并且用于将动力传递至传动组件;The power assembly includes an electric motor fixed relative to the outer mold, a driving ring gear that rotates relative to the outer mold, and a transmission gear that meshes with the driving ring gear. The gear is meshed with the driving ring gear, and the transmission gear is rotatably connected to the lower working platform of the forging press and is used to transmit power to the transmission assembly;

所述传动组件的数量与半模的数量相同,每个传动组件包括平行于内模中心轴线的传动轴,所述传动轴沿着靠近或远离半模方向滑移,所述传动轴同轴固定连接有执行齿轮,所述半模外壁开设有多个齿槽形成不完整齿圈,所述执行齿轮与不完整齿圈啮合,所述传动轴一端通过设置联轴器与传递齿轮连接,所述联轴器为可伸缩式双万向节联轴器,所述外模固定连接有用于驱动传动轴滑移的液压缸。The number of the transmission components is the same as the number of the half molds, each transmission component includes a transmission shaft parallel to the central axis of the inner mold, the transmission shaft slides along the direction of approaching or away from the half mold, and the transmission shaft is fixed coaxially An execution gear is connected, the outer wall of the half mold is provided with a plurality of tooth slots to form an incomplete ring gear, the execution gear meshes with the incomplete ring gear, and one end of the transmission shaft is connected with the transmission gear through a coupling. The coupling is a telescopic double universal joint coupling, and the outer mold is fixedly connected with a hydraulic cylinder for driving the transmission shaft to slide.

通过采用上述技术方案,在锻件成型过程中或者在锻件成型之后,启动动力组件,使其将动力传递至传动组件,传动组件带动内模在外模中转动。内模相对于外模转动,内模带动锻件的一端转动,锻件被扭转,从而锻件成型后的锻造流线成螺旋状,并且因内模转动,而使下模施加于锻件两端的扭矩的方向与锻件在工作状态下两端受到扭矩的方向相同,所以锻件工作时承受的力沿着锻造流线。由于锻件沿着锻造流线方向抗拉强度较高,从而上述构造的风机轴锻件在工作环境中具有更强抗扭强度,减低了锻件损坏的可能性,提升了锻件的寿命。By adopting the above technical solution, during or after the forging is formed, the power assembly is activated to transmit power to the transmission assembly, and the transmission assembly drives the inner mold to rotate in the outer mold. The inner die rotates relative to the outer die, the inner die drives one end of the forging to rotate, and the forging is twisted, so that the forging streamline after the forging is formed into a spiral shape, and the rotation of the inner die causes the lower die to apply the direction of the torque at both ends of the forging. It is the same as the direction in which the two ends of the forging are subjected to torque in the working state, so the force that the forging is subjected to when working is along the forging streamline. Due to the higher tensile strength of the forging along the forging streamline direction, the fan shaft forging of the above structure has stronger torsional strength in the working environment, reducing the possibility of damage to the forging and improving the life of the forging.

可选的,每个所述传动轴同轴固定连接有两个所述执行齿轮,位于同一传动轴的两个执行齿轮分别为第一执行齿轮和第二执行齿轮,所述第一圆弧板和第二圆弧板设置有所述不完整齿圈,设置于所述第一圆弧板的不完整齿圈为第一不完整齿圈,设置于所述第二圆弧板的不完整齿圈为第二不完整齿圈,所述第一执行齿轮与第一不完整齿圈啮合,所述第二执行齿轮与第二不完整齿圈啮合,所述第一执行齿轮的分度圆直径小于第二执行齿轮的分度圆直径。Optionally, each of the transmission shafts is coaxially and fixedly connected with two execution gears, and the two execution gears located on the same transmission shaft are the first execution gear and the second execution gear respectively, and the first circular arc plate and the second circular arc plate is provided with the incomplete gear ring, the incomplete gear ring arranged on the first circular arc plate is the first incomplete gear ring, and the incomplete gear ring arranged on the second circular arc plate is the first incomplete gear ring. The ring is a second incomplete ring gear, the first execution gear meshes with the first incomplete ring gear, the second execution gear meshes with the second incomplete ring gear, and the index circle diameter of the first execution gear It is smaller than the index circle diameter of the second actuating gear.

通过采用上述技术方案,动力组件带动传动轴转动,同轴固定连接于传动轴的两个执行齿轮转动,从而同时带动第一圆弧板和第二圆弧板转动。因为第一执行齿轮的分度圆直径小于第二执行齿轮的分度圆直径,所以第一圆弧板转动速度慢于第二圆弧板的转动速度,将锻件的圆台段作为锻件扭转的过渡段,减少因为锻件的扭转角度过大而导致锻件出现断裂。By adopting the above technical solution, the power assembly drives the transmission shaft to rotate, and the two actuator gears that are coaxially and fixedly connected to the transmission shaft rotate, thereby simultaneously driving the first circular arc plate and the second circular arc plate to rotate. Because the index circle diameter of the first actuator gear is smaller than the index circle diameter of the second actuator gear, the rotation speed of the first circular arc plate is slower than that of the second circular arc plate, and the circular truncated segment of the forging is used as the transition for the torsion of the forging section, to reduce the fracture of the forging due to the excessive torsion angle of the forging.

综上所述,本申请包括以下至少一种有益技术效果:To sum up, the present application includes at least one of the following beneficial technical effects:

多个半模围合成用于成型轴类锻件的模腔,两个半模的贴合面平行于模腔的中心轴线,然后利用固定件固定半模之间相对位置。坯料在模腔中形变成型之后,将固定件拆卸,然后将半模相互分离,从而实现脱模。因为两个半模的贴合面平行于模腔的中心轴线,所以半模相互远离时,沿着凸环的径向方向,进而半模脱离锻件时不易受到凸环的影响,锻造成型之后的锻件与锻件加工后的零件形状更加接近,加工余料更少,从而提升了原料利用率,降低生产成本。A plurality of mold halves are enclosed to form a mold cavity for forming shaft forgings, the abutment surfaces of the two mold halves are parallel to the central axis of the mold cavity, and the relative position between the mold halves is fixed by a fixing piece. After the blank has been shaped in the cavity, the fixtures are removed, and the mold halves are separated from each other for demolding. Because the abutting surfaces of the two halves are parallel to the central axis of the cavity, when the halves are far away from each other, they follow the radial direction of the convex ring, and when the half die is separated from the forging, it is not easily affected by the convex ring. The shape of the forgings is closer to that of the processed parts, and there is less residual material, thereby improving the utilization rate of raw materials and reducing production costs.

半模包括第一圆弧板和第二圆弧板,第一圆弧板开设有圆台弧面,圆台弧面用于组合圆台腔的侧壁,第二圆弧板的侧壁用于组成圆柱腔的侧壁,凹环腔包括多个开设于半模的弧形凹槽,弧形凹槽开设于第一圆弧板和/或第二圆弧板。脱模时,可以使第一圆弧板和第二圆弧板依次脱离锻件,减少半模与锻件之间的摩擦力,从而便于脱模。The half-mould includes a first circular arc plate and a second circular arc plate, the first circular arc plate is provided with a circular truncated arc surface, the circular truncated arc surface is used to combine the side walls of the circular truncated cavity, and the side wall of the second circular arc plate is used to form a cylinder On the side wall of the cavity, the concave ring cavity includes a plurality of arc-shaped grooves opened in the mold half, and the arc-shaped grooves are opened in the first circular arc plate and/or the second circular arc plate. When demoulding, the first circular arc plate and the second circular arc plate can be separated from the forging in turn, thereby reducing the frictional force between the half die and the forging, thereby facilitating demoulding.

下模还包括驱动内模相对于外模同轴转动的驱动机构,在锻件成型过程中或者在锻件成型之后,启动驱动机构,使内模相对于外模转动。内模带动锻件的一端转动,锻件成型后的锻造流线成螺旋状,并且锻件工作时承受的力沿着锻造流线,从而提升了风机轴锻件在工作环境中的抗扭强度。The lower die also includes a drive mechanism for driving the inner die to rotate relative to the outer die. During or after the forging is formed, the drive mechanism is activated to rotate the inner die relative to the outer die. The inner die drives one end of the forging to rotate, the forging streamline after the forging is formed into a spiral shape, and the force that the forging bears during operation follows the forging streamline, thereby improving the torsional strength of the fan shaft forging in the working environment.

附图说明Description of drawings

图1是相关技术用于展示风扇轴锻件结构的剖面图。FIG. 1 is a cross-sectional view of the related art for showing the structure of a fan shaft forging.

图2是本申请实施例1中用于展示锻模结构的剖面图,图中锻模安装于锻压机。FIG. 2 is a cross-sectional view for showing the structure of the forging die in Example 1 of the present application, in which the forging die is installed in a forging press.

图3是本申请实施例1中用于展示下模结构的剖面图。FIG. 3 is a cross-sectional view for showing the structure of the lower mold in Example 1 of the present application.

图4是本申请实施例2中用于展示固定件的爆炸图。FIG. 4 is an exploded view for showing the fixing member in Embodiment 2 of the present application.

图5是本申请实施例2中用于展示下模的剖面图。FIG. 5 is a cross-sectional view showing a lower die in Example 2 of the present application.

图6是本申请实施例3中用于展示下模的剖面图。FIG. 6 is a cross-sectional view for showing a lower die in Example 3 of the present application.

图7是本申请实施例3中用于展示底板结构的剖面图。FIG. 7 is a cross-sectional view for showing the structure of the bottom plate in Embodiment 3 of the present application.

图8是本申请实施例3中用于展示底板另一种结构的剖面图。FIG. 8 is a cross-sectional view for showing another structure of the bottom plate in Embodiment 3 of the present application.

图9是本申请实施例3中用于展示底板另一种结构的剖面图。FIG. 9 is a cross-sectional view for showing another structure of the bottom plate in Embodiment 3 of the present application.

图10是本申请实施例4中用于展示下模结构的剖面图。FIG. 10 is a cross-sectional view showing the structure of the lower mold in Example 4 of the present application.

图11是本申请实施例4中用于展示内模结构的爆炸图。FIG. 11 is an exploded view for showing the structure of the inner mold in Example 4 of the present application.

图12是本申请实施例5中用于展示驱动机构的剖面图。FIG. 12 is a cross-sectional view showing the driving mechanism in the fifth embodiment of the present application.

图13是本申请实施例5中用于展示驱动机构的结构图。FIG. 13 is a structural diagram for showing the driving mechanism in Embodiment 5 of the present application.

图14是本申请实施例5中用于展示内涨限位机构的剖面图。FIG. 14 is a cross-sectional view for showing the inner expansion limiting mechanism in the fifth embodiment of the present application.

图15是本申请实施例6中用于展示挤压芯棒的剖面图。FIG. 15 is a cross-sectional view showing the extrusion mandrel in Example 6 of the present application.

图16是本申请实施例6中用于展示导向槽的剖面图。FIG. 16 is a cross-sectional view for showing a guide groove in Embodiment 6 of the present application.

附图标记说明:100、轴段;101、圆台段;102、轴台段;103、凸环;104、余料段;105、中心孔;200、上模;201、挤压块;203、挤压芯棒;204、导向块;205、连接轴;206、固定段;207、自由段;208、转动段;209、线槽;300、下模;301、模腔;302、内模;303、固定件;304、半模;305、底板;306、第一圆柱腔;307、圆台腔;308、凹环腔;309、第二圆柱腔;310、余料腔;311、半环;312、空腔;313、第一连接块;314、第二连接块;315、第一连接孔;316、第二连接孔;317、固定销;318、外模;319、环形容纳槽;320、第一圆弧板;321、第二圆弧板;322、圆台弧面;323、弧形凹槽;324、导向槽;325、导向轨道;400、驱动机构;401、动力组件;402、传动组件;403、电动电机;404、驱动齿轮;405、驱动齿圈;406、传递齿轮;407、传动轴;408、第一执行齿轮;409、第二执行齿轮;410、第一不完整齿圈;411、第二不完整齿圈;412、滑槽;413、联轴器;414、滑块;415、液压缸;416、容纳槽;500、上工作平台;501、下工作平台;502、容纳腔;503、上模移动装置;504、滑移块;505、气缸;600、内涨限位机构;601、连接座;602、内涨结构;603、圆盘部;604、圆柱部;605、圆柱空腔;606、通槽;607、楔形块;608、圆台块;609、弹簧;610、连接柱。Description of reference numerals: 100, shaft segment; 101, circular platform segment; 102, axis platform segment; 103, convex ring; 104, residual material segment; 105, central hole; 200, upper die; 201, extrusion block; 203, Extrusion mandrel; 204, guide block; 205, connecting shaft; 206, fixed segment; 207, free segment; 208, rotating segment; 209, wire groove; 300, lower die; 301, cavity; 302, inner die; 303, fixed part; 304, half mold; 305, bottom plate; 306, first cylindrical cavity; 307, circular frustum cavity; 308, concave ring cavity; 309, second cylindrical cavity; 310, residual material cavity; 311, half ring; 312, cavity; 313, first connecting block; 314, second connecting block; 315, first connecting hole; 316, second connecting hole; 317, fixing pin; 318, outer mold; 319, annular accommodating groove; 320 , the first arc plate; 321, the second arc plate; 322, the arc surface of the circular table; 323, the arc groove; 324, the guide groove; 325, the guide track; 400, the driving mechanism; Transmission assembly; 403, electric motor; 404, drive gear; 405, drive ring gear; 406, transmission gear; 407, transmission shaft; 408, first execution gear; 409, second execution gear; 410, first incomplete tooth Ring; 411, Second incomplete ring gear; 412, Chute; 413, Coupling; 414, Slider; 415, Hydraulic cylinder; 416, Accommodating groove; 500, Upper working platform; 501, Lower working platform; 502 , accommodating cavity; 503, upper die moving device; 504, sliding block; 505, cylinder; 600, inner expansion limit mechanism; 601, connecting seat; 602, inner expansion structure; 603, disc part; 604, cylindrical part ; 605, cylindrical cavity; 606, through slot; 607, wedge block; 608, circular table block; 609, spring; 610, connecting column.

具体实施方式Detailed ways

以下结合附图1-13对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with accompanying drawings 1-13.

参照图1,相关技术1:一种航空涡扇发动机风扇轴的锻件,包括:Referring to Figure 1, related art 1: a forging of a fan shaft of an aviation turbofan engine, comprising:

轴段100,呈圆柱状;The shaft section 100 is cylindrical;

圆台段101,呈圆台状,其外径较大的一端与轴段100同轴固定连接;The circular truncated section 101 is in the shape of a truncated truncated cone, and its end with a larger outer diameter is coaxially and fixedly connected to the shaft section 100;

轴台段102,呈圆柱状,其与圆台段101外径较小的一端同轴固定连接,轴台段102靠近圆台段101的一端外壁同轴固定连接有凸环103;The pillow block section 102 is cylindrical, and is coaxially and fixedly connected to the end of the round table section 101 with the smaller outer diameter, and the outer wall of one end of the pivot block section 102 close to the round table section 101 is coaxially and fixedly connected with a convex ring 103;

余料段104,同轴固定连接于轴段100远离圆台段101的一端,为锻造坯料的余料堆积形成。锻件同轴开设有中心孔105,中心孔105两端将锻件贯穿。The residual material section 104 is coaxially and fixedly connected to the end of the shaft section 100 away from the truncated truncated section 101, and is formed for the accumulation of residual material of the forging blank. The forging is coaxially provided with a central hole 105, and both ends of the central hole 105 penetrate the forging.

本申请实施例公开一种轴类锻件的净成型锻模,用于生产相关技术中所述的锻件。The embodiment of the present application discloses a net-shape forging die for a shaft forging, which is used for producing the forging described in the related art.

实施例1:Example 1:

参照图2,该锻模包括上模200和下模300。上模200安装于锻压机的上工作平台500,下模300开设有用于成型锻件的模腔301,并且安装于锻压机的下工作平台501。工作时,锻压机将上模200抬起,然后将加热后的坯料放置于下模300,锻压机驱动上模200向下模300移动,上模200将坯料压入模腔301内,当上模200和下模300合模时,坯料在下模300的模腔301中被挤压成型为锻件。Referring to FIG. 2 , the forging die includes an upper die 200 and a lower die 300 . The upper die 200 is installed on the upper working platform 500 of the forging press, and the lower die 300 is provided with a cavity 301 for forming a forging, and is installed on the lower working platform 501 of the forging press. When working, the forging press lifts the upper die 200, and then places the heated blank on the lower die 300. The forging press drives the upper die 200 to move to the lower die 300, and the upper die 200 presses the blank into the cavity 301. When the die 200 and the lower die 300 are closed, the blank is extruded into a forging in the cavity 301 of the lower die 300 .

参照图3,下模300包括多个半模304,多个半模304呈周向设置并且围合成上述的模腔301。相邻的两个半模304相互贴合,半模304之间的贴合面为两个半模304的分型面。分型面与模腔301的中心轴线呈平行并且呈竖直设置。半模304的数量为三个,也可以是四个,半模304的数量大于或等于两即可。Referring to FIG. 3 , the lower mold 300 includes a plurality of half molds 304 , and the plurality of half molds 304 are arranged in a circumferential direction and enclose the above-mentioned mold cavity 301 . The two adjacent half-moulds 304 are bonded to each other, and the bonding surface between the half-moulds 304 is the parting surface of the two half-moulds 304 . The parting surface is parallel to the central axis of the mold cavity 301 and arranged vertically. The number of the half molds 304 is three, or four, and the number of the half molds 304 may be greater than or equal to two.

参照图3,模腔301依次包括第一圆柱腔306、圆台腔307、凹环腔308以及第二圆柱腔309,且四者呈同轴设置。Referring to FIG. 3 , the mold cavity 301 includes a first cylindrical cavity 306 , a truncated circular cavity 307 , a concave ring cavity 308 and a second cylindrical cavity 309 in sequence, and the four are arranged coaxially.

参照图3,第一圆柱腔306用于成型轴段100,其内壁为圆柱面。圆台腔307用于成型圆台段101,其内壁为圆台面。圆台腔307的内径较大的一端与第一圆柱腔306连通,圆台腔307内径较大的一端的内径小于或者等于第一圆柱腔306的内径。圆台腔307的内壁内径较小的一端与凹环腔308连通。凹环腔308用于成型凸环103。凹环腔308下端与第二圆柱腔309连通,第二圆柱腔309用于成型轴台段102。Referring to FIG. 3 , the first cylindrical cavity 306 is used for forming the shaft segment 100 , and its inner wall is a cylindrical surface. The truncated truncated cavity 307 is used to form the truncated truncated section 101, and its inner wall is a truncated truncated surface. The larger inner diameter end of the circular frustum cavity 307 communicates with the first cylindrical cavity 306 , and the inner diameter of the larger end of the circular frustum cavity 307 is smaller than or equal to the inner diameter of the first cylindrical cavity 306 . The end of the inner wall of the circular frustum cavity 307 with the smaller inner diameter communicates with the concave ring cavity 308 . The concave ring cavity 308 is used to form the convex ring 103 . The lower end of the concave ring cavity 308 communicates with the second cylindrical cavity 309 , and the second cylindrical cavity 309 is used for forming the pillow block section 102 .

参照图3,为了容纳锻造坯料的余料,模腔301还包括与第一圆柱腔306上端连通的余料腔310,坯料受压形变后的余料留在余料腔310内并且成型余料段104。余料腔310的内径大于第一圆柱腔306的内径,余料腔310侧壁与第一圆柱腔306的侧壁连接处设置有倒角。Referring to FIG. 3 , in order to accommodate the residual material of the forging blank, the die cavity 301 further includes a residual material cavity 310 communicating with the upper end of the first cylindrical cavity 306 , and the residual material after the blank is compressed and deformed remains in the residual material cavity 310 and forms the residual material. Section 104. The inner diameter of the residual material cavity 310 is larger than the inner diameter of the first cylindrical cavity 306 , and a chamfer is provided at the connection between the side wall of the residual material cavity 310 and the side wall of the first cylindrical cavity 306 .

参照图3,下模300还包括用于固定半模304之间相对位置的固定件303。固定件303与半模304之间可拆卸连接。锻模工作时,在固定件303作用下保持半模304之间的相对位置,以维持模腔301的形状。在锻件成型之后将固定件303拆卸,然后将半模304沿着径向远离锻件从而实现脱模。因为半模304脱离锻件的方向,沿着凸环103的径向方向,进而半模304脱离锻件时不容易受到凸环103的影响。Referring to FIG. 3 , the lower mold 300 further includes a fixing member 303 for fixing the relative positions between the half molds 304 . The fixing member 303 and the mold half 304 are detachably connected. When the forging die is working, the relative positions between the half-die 304 are maintained under the action of the fixing member 303 to maintain the shape of the die cavity 301 . After the forging is formed, the fixing member 303 is disassembled, and then the mold half 304 is moved radially away from the forging to realize demoulding. Because the direction in which the half-die 304 is separated from the forging is along the radial direction of the convex ring 103, the half-die 304 is not easily affected by the convex ring 103 when it is separated from the forging.

参照图3,在本实施例中固定件303包括多个螺栓,相邻两个半模304之间通过两个螺栓固定连接。需要脱模时,可以将螺栓拆卸。Referring to FIG. 3 , in this embodiment, the fixing member 303 includes a plurality of bolts, and two adjacent half-moulds 304 are fixedly connected by two bolts. When demoulding is required, the bolts can be removed.

参照图2,上模200包括挤压块201和挤压芯棒203。两者均会安装于锻压机的上工作平台500的上模移动装置503。上模移动装置503用于移动挤压块201和挤压芯棒203的水平位置。上模移动装置503可以将挤压块201移动至下模300正上方,或者将挤压芯棒203移动至下模300正上方。挤压块201呈圆柱状,其下端外径等于余料腔310的内径。挤压芯棒203呈圆柱状,其同轴滑动连接有导向块204,导向块204的外径等于余料腔310的内径。Referring to FIG. 2 , the upper die 200 includes an extrusion block 201 and an extrusion mandrel 203 . Both are installed on the upper die moving device 503 of the upper work platform 500 of the forging press. The upper die moving device 503 is used to move the horizontal position of the pressing block 201 and the pressing mandrel 203 . The upper die moving device 503 can move the extrusion block 201 to be just above the lower die 300 , or move the extrusion mandrel 203 to just above the lower die 300 . The extrusion block 201 is cylindrical, and the outer diameter of its lower end is equal to the inner diameter of the residual material cavity 310 . The extrusion mandrel 203 is cylindrical, and is coaxially slidably connected with a guide block 204 , and the outer diameter of the guide block 204 is equal to the inner diameter of the residual material cavity 310 .

参照图2,上模移动装置503包括水平滑动连接于上工作平台500的滑移块504和用于驱动滑移块504移动的气缸505。滑移块504呈长方形条状,挤压块201和挤压芯棒203固定连接于滑移块504。气缸505的缸体固定连接于上工作平台500,气缸505推动滑移块504沿着其长度方向滑移。Referring to FIG. 2 , the upper mold moving device 503 includes a sliding block 504 that is horizontally slidably connected to the upper working platform 500 and an air cylinder 505 for driving the sliding block 504 to move. The sliding block 504 is in the shape of a rectangular strip, and the extrusion block 201 and the extrusion mandrel 203 are fixedly connected to the sliding block 504 . The cylinder body of the cylinder 505 is fixedly connected to the upper working platform 500, and the cylinder 505 pushes the sliding block 504 to slide along its length direction.

实施例1的实施原理为:先将加热的坯料放置于余料腔310内,控制上模移动装置503将挤压块201移动至下模300正上方,然后启动锻压机使挤压块201和下模300合模,从而将坯料挤压至第一圆柱腔306、圆台腔307、凹环腔308以及第二圆柱腔309内,坯料在模腔301内挤压成型。锻压机带动挤压块201向上移动从而脱离下模300。The implementation principle of Example 1 is as follows: first place the heated blank in the residual material cavity 310, control the upper die moving device 503 to move the extrusion block 201 to just above the lower die 300, and then start the forging press to make the extrusion block 201 and the extrusion block 201. The lower mold 300 is closed to extrude the blank into the first cylindrical cavity 306 , the circular frustum cavity 307 , the concave ring cavity 308 and the second cylindrical cavity 309 , and the blank is extruded into the mold cavity 301 . The forging press drives the extrusion block 201 to move upwards so as to be separated from the lower die 300 .

控制上模移动装置503将挤压芯棒203移动至下模300的正上方。启动锻压机使挤压芯棒203和下模300合模,成型锻件的中心孔105。The upper die moving device 503 is controlled to move the extrusion mandrel 203 to just above the lower die 300 . Start the forging press to close the extrusion mandrel 203 and the lower die 300 to form the central hole 105 of the forging.

然后将固定件303拆卸,半模304沿着分型面相互分离,从而实现脱模。因为分型面平行于模腔301的中心轴线,所以半模304相互远离时,沿着凸环103的径向,进而半模304脱离锻件时不易受到凸环103的影响,使得在锻造带有凸环103的轴类零件,从而能减少加工余量,提升原料利用率,降低生产成本。Then, the fixing member 303 is disassembled, and the mold halves 304 are separated from each other along the parting surface, thereby realizing demoulding. Because the parting surface is parallel to the central axis of the cavity 301, when the mold halves 304 are far away from each other, they are along the radial direction of the convex ring 103, so that the mold halves 304 are not easily affected by the convex ring 103 when they are separated from the forging, so that the forging belt is not easily affected by the convex ring 103. The shaft parts of the convex ring 103 can reduce the machining allowance, improve the utilization rate of raw materials, and reduce the production cost.

实施例2:Example 2:

参照图4,实施例2与实施例1不同之处在于固定件303。固定件303包括两个半环311,其中一个半环311的一端与另一半环311的一端铰接,两个半环311远离铰接点的一端相互抵接并且通过设置速拆结构实现可拆卸固定连接。两个半环311围成一个环,环中间的空间为空腔312。Referring to FIG. 4 , the difference between Embodiment 2 and Embodiment 1 lies in the fixing member 303 . The fixing member 303 includes two half-rings 311, one end of one half-ring 311 is hinged with one end of the other half-ring 311, the ends of the two half-rings 311 away from the hinge point abut each other, and a detachable fixed connection is realized by setting a quick-release structure. . The two half rings 311 form a ring, and the space between the rings is a cavity 312 .

参照图4,速拆结构包括固定连接于一个半环311的第一连接块313以及固定连接于另一个半环311的第二连接块314,第一连接块313开设有第一连接孔315。第二连接块314开设有第二连接孔316。第一连接孔315和第二连接孔316的中心轴线均与空腔312的中心轴线平行。当两个半环311远离铰接点的一端相互抵接时,第一连接孔315和第二连接孔316呈同轴设置。4 , the quick release structure includes a first connecting block 313 fixedly connected to one half ring 311 and a second connecting block 314 fixedly connected to the other half ring 311 . The first connecting block 313 defines a first connecting hole 315 . The second connection block 314 defines a second connection hole 316 . The central axes of the first connection hole 315 and the second connection hole 316 are both parallel to the central axis of the cavity 312 . When the ends of the two half-rings 311 away from the hinge point abut each other, the first connecting hole 315 and the second connecting hole 316 are coaxially arranged.

参照图4,速拆结构还包括固定销317,固定销317同时穿设于第一连接孔315和第二连接孔316,从而将第一连接块313和第二连接块314的位置进行限定。拔出固定销317便实现了两个半环311一端的拆卸。两个半环311远离铰接点的一端也可以通过螺栓固定,只需要实现两个半环311远离铰接点的一端可拆卸固定连接即可。Referring to FIG. 4 , the quick release structure further includes a fixing pin 317 , the fixing pin 317 passes through the first connecting hole 315 and the second connecting hole 316 at the same time, so as to limit the positions of the first connecting block 313 and the second connecting block 314 . Pulling out the fixing pin 317 realizes the disassembly of one end of the two half rings 311 . The ends of the two half rings 311 away from the hinge point can also be fixed by bolts, and it is only necessary to realize the detachable and fixed connection of the ends of the two half rings 311 away from the hinge point.

参照图5,所有半模304穿置于固定件303内,半模304外壁呈圆弧状,当所有半模304呈周向设置并且围合成模腔301时,半模304背离模腔301一端的侧壁为半模304的外壁,所有半模304的外壁组成一个完整的圆柱面,并且抵触于固定件303的空腔312内壁。固定件303用于平衡坯料在模腔301内形变过程中施加于半模304向外的力,从而稳定半模304的位置,保持模腔301的形状。Referring to FIG. 5 , all the mold halves 304 are inserted into the fixing member 303 , and the outer wall of the mold halves 304 is arc-shaped. When all the mold halves 304 are arranged circumferentially and surround the mold cavity 301 , the mold halves 304 face away from the mold cavity 301 at one end. The side wall of the mold is the outer wall of the half mold 304 , and the outer walls of all the half molds 304 form a complete cylindrical surface and are in contact with the inner wall of the cavity 312 of the fixing member 303 . The fixing member 303 is used to balance the outward force exerted on the mold half 304 during the deformation of the blank in the mold cavity 301 , thereby stabilizing the position of the mold half 304 and maintaining the shape of the mold cavity 301 .

实施例2有别于实施例1的实施原理为:当坯料完成成型后,先将螺栓或固定销317拆卸,然后向相反的方向转动半环311,从而实现了固定件303的拆卸。固定件303不再限制半模304之间的相对位置,使半模304与锻件可以分离,从而实现脱模,使脱模更加方便。Embodiment 2 is different from Embodiment 1 in that: after the blank is formed, the bolts or fixing pins 317 are first disassembled, and then the half ring 311 is rotated in the opposite direction, thereby realizing the disassembly of the fixing member 303 . The fixing member 303 no longer restricts the relative positions between the half-moulds 304, so that the half-moulds 304 and the forgings can be separated, thereby realizing demoulding and making demolding more convenient.

实施例3:Example 3:

参照图6,实施例3与实施例2的区别在于固定件303,固定件303包括开设有空腔312的外模318。空腔312呈竖直设置的圆柱状并且沿其轴向贯穿外模318两端。外模318的空腔312内穿置有内模302,内模302开设有用于成型相关技术中风扇轴锻件的模腔301。Referring to FIG. 6 , the difference between Embodiment 3 and Embodiment 2 lies in the fixing member 303 , and the fixing member 303 includes an outer mold 318 with a cavity 312 formed therein. The cavity 312 is in the shape of a vertical cylinder and penetrates both ends of the outer mold 318 along its axial direction. Inside the cavity 312 of the outer mold 318, an inner mold 302 is inserted, and the inner mold 302 is provided with a mold cavity 301 for forming a fan shaft forging in the related art.

参照图6,外模318通过螺栓固定连接于锻压机的下工作平台501,下工作平台501的下顶出对准位于外模318内的内模302。Referring to FIG. 6 , the outer die 318 is fixedly connected to the lower working platform 501 of the forging press by bolts, and the lower ejection of the lower working platform 501 is aligned with the inner die 302 located in the outer die 318 .

参照图6,内模302包括至少两个如实施例2中所述的半模304,所有的半模304在外模318的空腔312内呈周向设置并且围合成模腔301。半模304背离模腔301的侧壁与外模318的空腔312内壁贴合。6 , the inner mold 302 includes at least two mold halves 304 as described in Embodiment 2, and all the mold halves 304 are circumferentially arranged in the cavity 312 of the outer mold 318 and enclose the mold cavity 301 . The side wall of the half mold 304 facing away from the mold cavity 301 is in contact with the inner wall of the cavity 312 of the outer mold 318 .

参照图7,内模302还包括用于封闭模腔301下端开口的底板305。底板305呈圆形并且底板305直径等于第二圆柱腔309的内径,底板305侧壁与半模304的内壁贴合。Referring to FIG. 7 , the inner mold 302 further includes a bottom plate 305 for closing the lower end opening of the mold cavity 301 . The bottom plate 305 is circular and the diameter of the bottom plate 305 is equal to the inner diameter of the second cylindrical cavity 309 .

参照图8,在另一实施例中,底板305的侧壁与外模318的空腔312侧壁贴合,半模304下端面抵触于底板305上端面。8 , in another embodiment, the side wall of the bottom plate 305 is fitted with the side wall of the cavity 312 of the outer mold 318 , and the lower end surface of the half mold 304 abuts the upper end surface of the bottom plate 305 .

参照图9,在另一实施例中,底板305上端面开设有环形容纳槽319,半模304下端置于环形容纳槽319。半模304的侧壁与外模318的空腔312侧壁贴合,半模304的内壁与环形容纳槽319的侧壁贴合。Referring to FIG. 9 , in another embodiment, an annular accommodating groove 319 is formed on the upper end surface of the bottom plate 305 , and the lower end of the mold half 304 is placed in the annular accommodating groove 319 . The side wall of the half mold 304 is abutted with the side wall of the cavity 312 of the outer mold 318 , and the inner wall of the half mold 304 is abutted with the side wall of the annular accommodating groove 319 .

实施例3有别于实施例2的实施原理为:外模318固定连接于下工作平台501,锻压完成之后,下顶出启动并且推动内模302相对于外模318向上移动,使内模302从外模318的空腔312中脱离。没有外模318固定相对位置的半模304便于与锻件分离。锻模能和现有的设备配合使用,使脱模更加方便。Embodiment 3 is different from Embodiment 2 in that the implementation principle is: the outer mold 318 is fixedly connected to the lower working platform 501, and after the forging is completed, the lower ejection starts and pushes the inner mold 302 to move upward relative to the outer mold 318, so that the inner mold 302 Released from cavity 312 of outer mold 318 . The die half 304 without the fixed relative position of the outer die 318 facilitates separation from the forging. The forging die can be used in conjunction with the existing equipment to make demolding more convenient.

实施例4:Example 4:

参照图10,实施例4与实施例3的区别在于,内模302的轴向长度小于外模318的轴向长度,并且内模302位于外模318内靠下的位置。10 , the difference between Embodiment 4 and Embodiment 3 is that the axial length of the inner mold 302 is smaller than the axial length of the outer mold 318 , and the inner mold 302 is located at a lower position inside the outer mold 318 .

参照图10,模腔301开设于下模300。其中用于成型圆台段101的圆台腔307、用于成型凸环103的凹环腔308以及用于成型轴台段102的第二圆柱腔309开设于内模302。外模318上端开设有所述余料腔310,余料腔310和空腔312呈同轴设置。空腔312从余料腔310至圆台腔307之间的空间为第一圆柱腔306。Referring to FIG. 10 , a mold cavity 301 is opened in the lower mold 300 . The truncated truncated cavity 307 used for molding the truncated truncated section 101 , the concave ring cavity 308 used for molding the convex ring 103 , and the second cylindrical cavity 309 used for molding the boss section 102 are opened in the inner mold 302 . The upper end of the outer mold 318 is provided with the residual material cavity 310 , and the residual material cavity 310 and the cavity 312 are coaxially arranged. The space between the cavity 312 from the residual material cavity 310 to the circular frustum cavity 307 is the first cylindrical cavity 306 .

实施例4与实施例3的区别还在于半模304。The difference between Embodiment 4 and Embodiment 3 also lies in the mold half 304 .

参照图10和图11,半模304包括沿着模腔301轴向分布的第一圆弧板320和第二圆弧板321。第一圆弧板320位于第二圆弧板321的上方,并且第一圆弧板320下端端面与第二圆弧板321上端面贴合。Referring to FIGS. 10 and 11 , the mold half 304 includes a first arc plate 320 and a second arc plate 321 distributed along the axial direction of the mold cavity 301 . The first arc plate 320 is located above the second arc plate 321 , and the lower end surface of the first arc plate 320 is attached to the upper end surface of the second arc plate 321 .

参照图11,第一圆弧板320内壁开设有圆台弧面322,所有第一圆弧板320的圆台弧面322组成一圆台面,该圆台面为圆台腔307的侧壁。第二圆弧板321的内壁为第二圆柱腔309的侧壁。凹环腔308包括多个开设于半模304的弧形凹槽323,弧形凹槽323位于第一圆弧板320内壁的下端。弧形凹槽323也可以位于第二圆弧板321内壁的上端,或者弧形凹槽323一半位于第一圆弧板320下端,另一半开位于第二圆弧板321上端。11 , the inner wall of the first circular arc plate 320 is provided with a circular truncated arc surface 322 . The inner wall of the second arc plate 321 is the side wall of the second cylindrical cavity 309 . The concave ring cavity 308 includes a plurality of arc-shaped grooves 323 opened in the mold half 304 , and the arc-shaped grooves 323 are located at the lower end of the inner wall of the first circular arc plate 320 . The arc-shaped groove 323 can also be located at the upper end of the inner wall of the second arc plate 321 , or half of the arc-shaped groove 323 is located at the lower end of the first arc plate 320 and the other half is located at the upper end of the second arc plate 321 .

参照图11,因为第一圆弧板320和第二圆弧板321的分体设计,在脱模时,锻件的凸环103不会卡在凹环腔308内,可以更加轻松的分离半模304和锻件。Referring to FIG. 11 , due to the split design of the first circular arc plate 320 and the second circular arc plate 321, the convex ring 103 of the forging will not be stuck in the concave ring cavity 308 during demolding, and the mold halves can be separated more easily 304 and forgings.

参照图11,同样因为第一圆弧板320和第二圆弧板321分体设计,坯料成型凸环103时会对第一圆弧板320施加的向上的挤压力,从而可能导致第一圆弧板320向上滑移,该种现象称之为“上浮”。第一圆弧板320的“上浮”,会导致模腔301的形状发生变化,进而导致锻件不合格。Referring to FIG. 11 , also because the first circular arc plate 320 and the second circular arc plate 321 are designed as separate bodies, the upward pressing force exerted on the first circular arc plate 320 when the convex ring 103 is formed from the blank may cause the first circular arc plate 320 to be compressed. The arc plate 320 slides upward, and this phenomenon is called "floating". The "floating" of the first arc plate 320 will cause the shape of the die cavity 301 to change, thereby causing the forging to be unqualified.

参照图11,但是圆台弧面322设计恰好缓解上述问题。在坯料被压入模腔301时,其先挤压圆台弧面322,而后再挤压进入凹环腔308内。坯料挤压圆台弧面322时,会形成两个分力。一个分力为沿着模腔301径向并且指向模腔301外的水平分力,另一个分力为竖直向下的竖直分力。竖直分力对第一圆弧板320施加向下的力,使得第一圆弧板320和第二圆弧板321紧密贴合,并且能平衡坯料在成型凸环103时对第一圆弧板320施加的向上的挤压力,缓解坯料在挤压成型过程中第一圆弧板320出现“上浮”的问题。Referring to FIG. 11 , the design of the circular truncated arc surface 322 just alleviates the above problem. When the blank is pressed into the die cavity 301 , it first squeezes the circular truncated arc surface 322 , and then squeezes into the concave ring cavity 308 . When the blank presses the truncated arc surface 322, two component forces are formed. One component is a horizontal component along the radial direction of the mold cavity 301 and directed out of the mold cavity 301 , and the other component is a vertical downward vertical force. The vertical component force exerts a downward force on the first circular arc plate 320 , so that the first circular arc plate 320 and the second circular arc plate 321 are in close contact, and can balance the impact of the blank on the first circular arc when the convex ring 103 is formed The upward pressing force exerted by the plate 320 relieves the problem of "floating" of the first arc plate 320 during the extrusion molding process of the blank.

实施例5:Example 5:

参照图12,实施例5与实施例4的区别在于:下模300还包括驱动内模302相对于外模318同轴转动的驱动机构400。Referring to FIG. 12 , the difference between Embodiment 5 and Embodiment 4 is that the lower mold 300 further includes a driving mechanism 400 that drives the inner mold 302 to rotate coaxially with respect to the outer mold 318 .

参照图12,在锻件成型过程中或者在锻件成型之后,启动驱动机构400使其带动内模302在外模318中转动。内模302相对于外模318转动,内模302带动锻件的下端转动,锻件被扭转,从而锻件成型后的锻造流线呈螺旋状。12 , during or after the forging is formed, the driving mechanism 400 is activated to drive the inner die 302 to rotate in the outer die 318 . The inner mold 302 rotates relative to the outer mold 318, the inner mold 302 drives the lower end of the forging to rotate, and the forging is twisted, so that the forging streamline after the forging is formed is helical.

内模302相对于外模318的转动方向根据锻件工作状态下的受力情况进行设置。锻件两端在下模300内受到扭矩的方向与其在工作状态下两端受到扭矩的方向相同。The rotation direction of the inner die 302 relative to the outer die 318 is set according to the force condition of the forging in the working state. The direction in which the two ends of the forging receive torque in the lower die 300 is the same as the direction in which the two ends receive torque in the working state.

本实施例中的锻件加工的风扇轴在工作状态为:涡轮驱动风扇轴顺时针转动,涡轮的驱动力作用于风扇轴的轴段100,风扇轴的轴台段102用于安装风扇。此时风扇轴的轴段100受到的扭矩方向为顺时针,风扇轴带动风扇转动时,风扇会受到空气阻力。空气阻力会通过风扇传递至风扇轴的轴台段102,阻力的方向为逆时针方向。锻造上述风扇轴锻件时,通过驱动机构400带动内模302逆时针转动。The working state of the fan shaft machined from the forging in this embodiment is that the turbine drives the fan shaft to rotate clockwise, the driving force of the turbine acts on the shaft section 100 of the fan shaft, and the shaft block section 102 of the fan shaft is used to install the fan. At this time, the direction of torque received by the shaft section 100 of the fan shaft is clockwise. When the fan shaft drives the fan to rotate, the fan will experience air resistance. Air resistance is transmitted to the pillow block section 102 of the fan shaft through the fan, and the direction of the resistance is counterclockwise. When forging the fan shaft forging, the inner mold 302 is driven to rotate counterclockwise by the driving mechanism 400 .

参照图12,锻件两端在下模300内受到扭矩的方向与其在工作状态下两端受到扭矩的方向相同,从而锻件的锻造流线的方向与锻件工作时承受的力的方向相同。由于锻件沿着锻造流线方向抗拉强度较高,从而上述构造的风机轴锻件在工作环境中具有更强抗扭强度,减低了锻件损坏的可能性,提升了锻件的寿命。12 , the direction in which the two ends of the forging receive torque in the lower die 300 is the same as the direction in which the two ends receive torque in the working state, so the direction of the forging streamline of the forging is the same as the direction of the force that the forging is subjected to during operation. Due to the higher tensile strength of the forging along the forging streamline direction, the fan shaft forging of the above structure has stronger torsional strength in the working environment, reducing the possibility of damage to the forging and improving the life of the forging.

参照图12,驱动机构400包括用于为内模302转动提供动力的动力组件401和将动力组件401的动力传递至内模302的传动组件402。其中传动组件402的数量为三个,并且沿着内模302的外壁呈周向设置。12 , the driving mechanism 400 includes a power assembly 401 for providing power for the rotation of the inner mold 302 and a transmission assembly 402 for transmitting the power of the power assembly 401 to the inner mold 302 . The number of the transmission components 402 is three, and they are arranged circumferentially along the outer wall of the inner mold 302 .

参照图12和图13,下工作平台501上端开设有用于容纳动力组件401的容纳腔502。动力组件401包括固定连接于下工作平台501的电动电机403。电动电机403的主轴呈竖直向上设置并且同轴固定连接有驱动齿轮404。Referring to FIGS. 12 and 13 , an accommodating cavity 502 for accommodating the power assembly 401 is opened on the upper end of the lower working platform 501 . The power assembly 401 includes an electric motor 403 fixedly connected to the lower working platform 501 . The main shaft of the electric motor 403 is arranged vertically upward, and a driving gear 404 is fixedly connected to it coaxially.

参照图12和图13,动力组件401还包括与驱动齿轮404啮合的驱动齿圈405,驱动齿圈405通过平面轴承转动连接于下工作平台501,并且与内模302同轴设置。下工作平台501转动连接有与驱动齿圈405啮合的传递齿轮406,传递齿轮406有三个并且沿着内模302的外壁呈周向设置,一传递齿轮406带动一传动组件402转动。12 and 13 , the power assembly 401 further includes a driving ring gear 405 meshing with the driving gear 404 , the driving ring gear 405 is rotatably connected to the lower working platform 501 through a plane bearing, and is coaxially arranged with the inner mold 302 . The lower working platform 501 is rotatably connected with a transmission gear 406 meshing with the driving gear ring 405 .

参照图12和图13,外模318外壁开设有用于容纳传动组件402的容纳槽416。传动组件402包括呈竖直设置的传动轴407,其下端穿过外模318并且延伸至容纳腔502内。传动轴407的下端通过联轴器413与传递齿轮406连接。传动轴407同轴固定连接有两个执行齿轮,两个执行齿轮分别为第一执行齿轮408和第二执行齿轮409。第一圆弧板320和第二圆弧板321的外壁均周向开设有多个齿槽从而形成不完整齿圈。第一圆弧板320的不完整齿圈为第一不完整齿圈410,第一不完整齿圈410与第一执行齿轮408啮合。第二圆弧板321的不完整齿圈为第二不完整齿圈411,第二不完整齿圈411与第二执行齿轮409啮合。第一执行齿轮408的分度圆直径小于第二执行齿轮409的分度圆直径。当动力组件401驱动传动轴407转动时,第一执行齿轮408和第二执行齿轮409的转速相同,但是第一执行齿轮408外径的线速度小于第二执行齿轮409外径的线速度,从而导致第一圆弧板320的转速小于第二圆弧板321的转速。锻件在被扭转过程中,锻件的圆台段101作为锻件扭转的过渡段,减少发生因为锻件的扭转角度过大而导致锻件出现断裂情况。Referring to FIG. 12 and FIG. 13 , the outer wall of the outer mold 318 is provided with an accommodating groove 416 for accommodating the transmission assembly 402 . The transmission assembly 402 includes a vertical transmission shaft 407 , the lower end of which passes through the outer mold 318 and extends into the accommodating cavity 502 . The lower end of the transmission shaft 407 is connected with the transmission gear 406 through the coupling 413 . The transmission shaft 407 is coaxially and fixedly connected with two execution gears, and the two execution gears are a first execution gear 408 and a second execution gear 409 respectively. The outer walls of the first circular arc plate 320 and the second circular arc plate 321 are provided with a plurality of tooth slots in the circumferential direction to form an incomplete gear ring. The incomplete ring gear of the first circular arc plate 320 is the first incomplete ring gear 410 , and the first incomplete ring gear 410 meshes with the first execution gear 408 . The incomplete ring gear of the second circular arc plate 321 is the second incomplete ring gear 411 , and the second incomplete ring gear 411 meshes with the second execution gear 409 . The pitch circle diameter of the first actuator gear 408 is smaller than the pitch circle diameter of the second actuator gear 409 . When the power assembly 401 drives the transmission shaft 407 to rotate, the rotational speed of the first actuator gear 408 and the second actuator gear 409 are the same, but the linear velocity of the outer diameter of the first actuator gear 408 is smaller than the linear velocity of the outer diameter of the second actuator gear 409, so As a result, the rotational speed of the first circular arc plate 320 is smaller than the rotational speed of the second circular arc plate 321 . During the torsion process of the forging, the circular truncated section 101 of the forging serves as a transitional section for the forging torsion, which reduces the occurrence of fracture of the forging due to an excessively large torsion angle of the forging.

参照图12和图13,为了减少执行齿轮在内模302脱离外模318时的干涉,使传动轴407与外模318呈滑移设置。容纳槽416内上下侧的侧壁开设有供传动轴407滑移的滑槽412。滑槽412的长度方向的延长线穿过模腔301的中心线。位置靠下的滑槽412将外模318的下端面贯穿并且与容纳腔502连通。滑槽412内沿其长度滑移连接有滑块414,传动轴407的上端穿设于滑块414并且通过安装滚动轴承与滑块414转动连接。传动轴407的下端穿过另一个滑块414并且通过安装滚动轴承与该滑块414转动连接。传动轴407用于与传递齿轮406连接的联轴器413为可伸缩式双万向节联轴器。Referring to FIGS. 12 and 13 , in order to reduce the interference when the inner mold 302 of the execution gear is separated from the outer mold 318 , the transmission shaft 407 and the outer mold 318 are arranged in a sliding manner. The upper and lower side walls of the accommodating groove 416 are provided with sliding grooves 412 for the transmission shaft 407 to slide. The extension line of the longitudinal direction of the chute 412 passes through the center line of the mold cavity 301 . The lower chute 412 penetrates the lower end surface of the outer mold 318 and communicates with the accommodating cavity 502 . A sliding block 414 is slidably connected in the chute 412 along its length, and the upper end of the transmission shaft 407 passes through the sliding block 414 and is rotatably connected to the sliding block 414 by installing a rolling bearing. The lower end of the transmission shaft 407 passes through another sliding block 414 and is rotatably connected with the sliding block 414 by installing a rolling bearing. The coupling 413 used for connecting the transmission shaft 407 with the transmission gear 406 is a telescopic double universal joint coupling.

参照图12和图13,传动组件402还包括用于驱动传动轴407滑移的液压缸415。液压缸415的缸体固定连接于外模318,传动轴407穿设于液压缸415的活塞杆并且两者转动连接。12 and 13 , the transmission assembly 402 further includes a hydraulic cylinder 415 for driving the transmission shaft 407 to slide. The cylinder body of the hydraulic cylinder 415 is fixedly connected to the outer mold 318 , and the transmission shaft 407 is passed through the piston rod of the hydraulic cylinder 415 and the two are rotatably connected.

参照图14,上工作平台500还设置有内涨限位机构600,用于限制锻件上端部分的自转,以缓解内模302带动锻件的下端转动时,整个锻件随之转动,而无法对锻件施加扭矩的问题。Referring to Figure 14, the upper working platform 500 is also provided with an inner expansion limiting mechanism 600, which is used to limit the rotation of the upper end portion of the forging, so as to relieve the inner die 302 to drive the lower end of the forging to rotate, the entire forging rotates accordingly, and cannot be applied to the forging. Torque problem.

参照图14,内涨限位机构600包括连接座601和设置于连接座601内的内涨结构602。Referring to FIG. 14 , the inner expansion limiting mechanism 600 includes a connecting seat 601 and an inner expansion structure 602 disposed in the connecting seat 601 .

其中,连接座601包括圆盘部603和同轴固定连接于圆盘部603的圆柱部604。圆柱部604开设有用于容纳内涨结构602的圆柱空腔605。圆柱部604周向开设有三个呈矩形的通槽606,通槽606与圆柱空腔605连通。The connecting seat 601 includes a disc portion 603 and a cylindrical portion 604 that is coaxially and fixedly connected to the disc portion 603 . The cylindrical portion 604 is provided with a cylindrical cavity 605 for accommodating the inner expansion structure 602 . The cylindrical portion 604 is provided with three rectangular through grooves 606 in the circumferential direction, and the through grooves 606 communicate with the cylindrical cavity 605 .

参照图14,圆盘部603的直径略小于余料腔310的直径,圆柱部604的直径略小于中心孔105的直径。Referring to FIG. 14 , the diameter of the disc portion 603 is slightly smaller than the diameter of the residual material cavity 310 , and the diameter of the cylindrical portion 604 is slightly smaller than the diameter of the central hole 105 .

参照图14,内涨结构602包括三个楔形块607,楔形块607一对一滑动于通槽606内。楔形块607外壁呈竖直设置的圆弧面,其内壁为呈倾斜设置的圆弧面。楔形块607内壁上端向外倾斜,从而使楔形块607沿着竖直向下的方向越来越厚。Referring to FIG. 14 , the inner expansion structure 602 includes three wedge-shaped blocks 607 , and the wedge-shaped blocks 607 slide in the through grooves 606 one by one. The outer wall of the wedge-shaped block 607 is a vertical arc surface, and the inner wall is an inclined arc surface. The upper end of the inner wall of the wedge-shaped block 607 is inclined outward, so that the wedge-shaped block 607 becomes thicker and thicker along the vertical downward direction.

参照图14,内涨结构602还包括圆台块608,圆台块608位于圆柱空腔605内,并且其小端面(小端面为圆台块608直径较小的端面)朝下。圆台块608大端面(大端面为圆台块608直径较大的端面)的直径与圆柱空腔605的直径相等。圆台块608的圆台侧壁与楔形块607的内壁平行且贴合。14 , the inner expansion structure 602 further includes a truncated truncated block 608, which is located in the cylindrical cavity 605 and whose small end face (the small end face is the end face with a smaller diameter of the truncated truncated block 608) faces downward. The diameter of the large end face of the truncated truncated block 608 (the large end face is the end face with the larger diameter of the truncated truncated block 608 ) is equal to the diameter of the cylindrical cavity 605 . The truncated side wall of the truncated truncated block 608 and the inner wall of the wedge-shaped block 607 are parallel and fit.

参照图14,当圆台块608向下移动时,圆台块608推动楔形块607向连接座601外移动。为了便于推动圆台块608,内涨结构602还包括同轴固定连接于圆台块608大端面的连接柱610。连接柱610的直径小于圆台块608大端面的直径。连接柱610依次穿过圆柱部604和圆盘部603,并且延伸至连接座601外。连接柱610用于与上工作平台500的滑移块504固定连接。14 , when the circular truncated block 608 moves downward, the circular truncated block 608 pushes the wedge-shaped block 607 to move out of the connecting seat 601 . In order to facilitate pushing the circular truncated block 608 , the inner expansion structure 602 further includes a connecting column 610 that is coaxially and fixedly connected to the large end face of the circular truncated block 608 . The diameter of the connecting post 610 is smaller than the diameter of the large end face of the circular truncated block 608 . The connecting column 610 passes through the cylindrical portion 604 and the disc portion 603 in sequence, and extends to the outside of the connecting seat 601 . The connecting column 610 is used for fixedly connecting with the sliding block 504 of the upper working platform 500 .

参照图14,圆柱空腔605内还设置有弹簧609,弹簧609一端抵触于圆柱空腔605底部,另一端抵接于圆台块608的小端面。Referring to FIG. 14 , a spring 609 is also disposed in the cylindrical cavity 605 , one end of the spring 609 abuts against the bottom of the cylindrical cavity 605 , and the other end abuts against the small end face of the truncated truncated block 608 .

实施例5有别于实施例4的实施原理为:The implementation principle that embodiment 5 is different from embodiment 4 is:

在锻件成型过程中或者在锻件成型之后,移动滑移块504,使内涨限位机构600位于下模300的正上方。然后上模200带动内涨限位机构600下压。圆柱部604穿设于锻件的中心孔105中,而圆盘部603抵触于锻件的上端面时,连接座601不在向下移动。但是连接柱610继续带动圆台块608向下移动。During the forging forming process or after the forging is formed, the sliding block 504 is moved so that the inner expansion limiting mechanism 600 is located directly above the lower die 300 . Then, the upper die 200 drives the inwardly rising limiting mechanism 600 to press down. The cylindrical portion 604 is inserted through the center hole 105 of the forging, and when the disc portion 603 is in contact with the upper end surface of the forging, the connecting seat 601 does not move downward. However, the connecting column 610 continues to drive the circular platform block 608 to move downward.

圆台块608向下移动时,会推动楔形块607向外移动。楔形块607向外移动并且抵触于锻件的中心孔105内壁,从而将锻件夹紧固定。还有圆台块608向下移动的同时,会压缩弹簧609,在弹簧609的作用下,对连接座601施加向下的压力,利用圆盘部603将锻件。因此利用内涨限位机构600将锻件的上端进行固定。When the circular truncated block 608 moves downward, it will push the wedge block 607 to move outward. The wedge-shaped block 607 moves outward and abuts against the inner wall of the central hole 105 of the forging, thereby clamping and fixing the forging. In addition, when the circular platform block 608 moves downward, the spring 609 will be compressed, and under the action of the spring 609, a downward pressure will be applied to the connecting seat 601, and the forging will be formed by the disc portion 603. Therefore, the upper end of the forging is fixed by the inner expansion limit mechanism 600 .

然后启动电动电机403,电动电机403通过驱动齿轮404带动驱动齿圈405转动。与驱动齿圈405啮合传递齿轮406也随之转动。传递齿轮406将扭矩通过可伸缩式双万向连接轴器传递至传动轴407。同轴固定连接于传动轴407的执行齿轮也随之转动。执行齿轮转动带动内模302在外模318转动。内模302带动锻件的一端转动,锻件被扭转,从而锻件成型后的锻造流线成螺旋状,提升风机轴锻件在工作环境中的抗扭强度,减低了锻件损坏的可能性,提升了锻件的寿命。Then, the electric motor 403 is started, and the electric motor 403 drives the driving ring gear 405 to rotate through the driving gear 404 . The transmission gear 406 meshing with the driving ring gear 405 also rotates therewith. The transmission gear 406 transmits the torque to the drive shaft 407 through the telescopic double universal joint. The actuator gear that is coaxially and fixedly connected to the transmission shaft 407 also rotates accordingly. The rotation of the execution gear drives the inner mold 302 to rotate on the outer mold 318 . The inner mold 302 drives one end of the forging to rotate, and the forging is twisted, so that the forging streamline after the forging is formed into a spiral shape, which improves the torsional strength of the fan shaft forging in the working environment, reduces the possibility of damage to the forging, and improves the forging. life.

实施例6:Example 6:

参照图12,实施例6与实施例5的区别在于:挤压芯棒203包括:12, the difference between Embodiment 6 and Embodiment 5 is that the extrusion mandrel 203 includes:

连接轴205,竖直转动连接于滑移块504,滑移块504上固定连接有步进电机,步进电机用于驱动连接轴205转动;The connecting shaft 205 is vertically rotatably connected to the sliding block 504, and a stepping motor is fixedly connected to the sliding block 504, and the stepping motor is used to drive the connecting shaft 205 to rotate;

固定段206,套设于连接轴205并且与滑移块504固定连接;The fixed section 206 is sleeved on the connecting shaft 205 and is fixedly connected with the sliding block 504;

自由段207,套设于连接轴205并且与连接轴205转动连接,位于固定段206的下方;The free section 207 is sleeved on the connecting shaft 205 and is rotatably connected with the connecting shaft 205, and is located below the fixed section 206;

转动段208,固定连接于连接轴205的下端,并且抵接于自由段207的下端,转动段208的下端呈子弹头状。转动段208的下端周向开设有多个线槽209。线槽209沿着转动段208的轴向延伸。The rotating section 208 is fixedly connected to the lower end of the connecting shaft 205 and abuts against the lower end of the free section 207, and the lower end of the rotating section 208 is in the shape of a bullet. The lower end of the rotating segment 208 is provided with a plurality of wire grooves 209 in the circumferential direction. The wire groove 209 extends along the axial direction of the rotating section 208 .

半模304外壁开设有多个螺旋形的导向槽324,导向槽324的螺旋方向为逆时针螺旋向上。外模318内壁开设有多个螺旋状的导向轨道325,导向轨道325与导向槽324适配。脱模时,内模302向上移动过程中,在导向轨道325和导向槽324的作用下,内模302逆时针旋转。此时步进电机带动连接轴205转动,与连接轴205固定连接的转动段208也转动,并且转动速度与内模302的转动速度相同。The outer wall of the mold half 304 is provided with a plurality of helical guide grooves 324, and the helical direction of the guide grooves 324 is counterclockwise and helical upward. A plurality of helical guide rails 325 are defined on the inner wall of the outer mold 318 , and the guide rails 325 are matched with the guide grooves 324 . During demolding, during the upward movement of the inner mold 302, under the action of the guide rails 325 and the guide grooves 324, the inner mold 302 rotates counterclockwise. At this time, the stepping motor drives the connecting shaft 205 to rotate, and the rotating segment 208 fixedly connected to the connecting shaft 205 also rotates, and the rotating speed is the same as the rotating speed of the inner mold 302 .

在转动段208和内模302的带动下,锻件的下端转动,锻件被扭转,从而锻件成型后的锻造流线成螺旋状,提升风机轴锻件在工作环境中的抗扭强度,减低了锻件损坏的可能性,提升了锻件的寿命。Driven by the rotating section 208 and the inner die 302, the lower end of the forging rotates, and the forging is twisted, so that the forging streamline after the forging is formed into a spiral shape, which improves the torsional strength of the fan shaft forging in the working environment and reduces the damage of the forging. possibility to increase the life of the forgings.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。The above are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore: all equivalent changes made according to the structure, shape and principle of the present application should be included in the protection scope of the present application. Inside.

Claims (10)

1. The net forming forging die for the shaft forging is characterized in that: including last mould (200) and lower mould (300), lower mould (300) include a plurality of half moulds (304) and be used for fixed half mould (304) between the mounting (303) of relative position, die cavity (301) that are used for the shaping forging are offered to lower mould (300), and die cavity (301) are including concave ring chamber (308) that are used for shaping bulge loop (103), and are a plurality of half mould (304) circumference sets up and encloses into concave ring chamber (308), adjacent two half mould (304) are laminated each other, and the fitting surface of two half moulds (304) is the die joint of two half moulds (304), the die joint is on a parallel with the central axis of die cavity (301).
2. The net forming forging die of the shaft forging of claim 1, wherein: the fixing piece (303) comprises a plurality of bolts, and two adjacent half moulds (304) are fixedly connected through the bolts.
3. The net forming forging die of the shaft forging of claim 1, wherein: the fixing piece (303) is provided with a cavity (312), and the side wall of one end of the half mold (304) departing from the mold cavity (301) is abutted against the side wall of the cavity (312) of the fixing piece (303).
4. The net forming forging die of the shaft forging of claim 3, wherein: the fixing piece (303) comprises two semi-rings (311), the two semi-rings (311) are abutted and enclosed to form a ring, and the two semi-rings (311) are detachably and fixedly connected.
5. The net forming forging die of the shaft forging of claim 3, wherein: the fixing piece (303) comprises an outer die (318) provided with a cavity (312), an inner die (302) is arranged in the outer die (318), the die cavity (301) is arranged in the inner die (302) or arranged in the inner die (302) and the outer die (318), the inner die (302) comprises at least two half dies (304), one side, far away from the die cavity (301), of each half die (304) is abutted to the inner wall of the cavity (312) of the outer die (318), and the outer die (318) is used for being fixedly connected to a lower working platform (501) of the forging press and the lower ejection of the lower working platform (501) is aligned to the inner die (302).
6. The net forming forging die of the shaft forging of claim 5, wherein: the mould cavity (301) further comprises a first cylindrical cavity (306) for moulding the shaft section (100), a frustum cavity (307) for moulding the frustum section (101) and a second cylindrical cavity (309) for moulding the frustum section (102), the concave ring cavity (308) is positioned between the second cylindrical cavity (309) and the circular truncated cone cavity (307) and is coaxially arranged with the second cylindrical cavity, the cavity (312) of the outer die (318) is cylindrical, an axial length of which is greater than an axial length of an inner mold (302), the inner mold (302) being located within the cavity (312) and at one end of an outer mold (318), one end of the inner die (302) provided with the second cylindrical cavity (309) is positioned at the end part of the outer die (318), the circular table cavity (307) and the second cylindrical cavity (309) are arranged on the inner die (302), the space of the cavity (312) of the outer mold (318) which does not contain the inner mold (302) is a first cylindrical cavity (306).
7. The net forming forging die of the shaft forging according to claim 5 or 6, wherein: the inner mold (302) further comprises a bottom plate (305), and the bottom plate (305) abuts against an inward side wall of the mold half (304) and/or an end surface facing away from the upper mold (200).
8. The net forming forging die of the shaft forging of claim 6, wherein: the half mould (304) comprises a first arc plate (320) and a second arc plate (321) which are axially arranged along the mould cavity (301), one axial end of the first arc plate (320) is abutted to one axial end of the second arc plate (321), a circular truncated cone arc surface (322) is arranged on the first arc plate (320), the circular truncated cone arc surfaces (322) of all the first arc plates (320) form the side wall of the circular truncated cone cavity (307), the side wall of all the second arc plates (321) form the side wall of the second cylindrical cavity (309), the concave ring cavity (308) comprises a plurality of arc grooves (323) which are arranged on the half mould (304), and the arc grooves (323) are arranged on the first arc plate (320) and/or the second arc plate (321).
9. The net forming forging die of the shaft forging of claim 8, wherein: the lower die (300) further comprises a driving mechanism (400) for driving the inner die (302) to coaxially rotate relative to the outer die (318), the direction of torque applied to two ends of the forge piece by the lower die (300) due to the rotation of the inner die (302) is the same as the direction of torque applied to two ends of the forge piece in the working state, and the driving mechanism (400) comprises a power assembly (401) for providing power for the rotation of the inner die (302) and a transmission assembly (402) for transmitting the power of the power assembly (401) to the inner die (302);
the power assembly (401) comprises an electric motor (403) fixed relative to the outer die (318), a driving gear ring (405) rotating relative to the outer die (318), and a transmission gear (406) meshed with the driving gear ring (405), a driving gear (404) is coaxially and fixedly connected with a main shaft of the electric motor (403), the driving gear (404) is meshed with the driving gear ring (405), and the transmission gear (406) is rotatably connected to a lower working platform (501) of the forging press and is used for transmitting power to the transmission assembly (402);
the quantity of transmission subassembly (402) is the same with the quantity of half mould (304), and every transmission subassembly (402) is including transmission shaft (407) that is on a parallel with interior mould (302) the central axis, transmission shaft (407) slide along being close to or keeping away from half mould (304) direction, transmission shaft (407) coaxial fixedly connected with executive gear, half mould (304) outer wall has been seted up a plurality of tooth's socket and has been formed incomplete ring gear, executive gear and incomplete ring gear meshing, transmission shaft (407) one end is connected with transfer gear (406) through setting up shaft coupling (413), shaft coupling (413) are the two universal joint shaft couplings of retractable, external mould (318) fixedly connected with is used for driving hydraulic cylinder (415) that transmission shaft (407) slided.
10. The net forming forging die of a shaft forging of claim 9, wherein: every the coaxial fixedly connected with of transmission shaft (407) is two execute the gear, and two execute gears that are located same transmission shaft (407) are first execute gear (408) and second execution gear (409) respectively, first circular arc board (320) and second circular arc board (321) are provided with incomplete ring gear, set up in incomplete ring gear of first circular arc board (320) is first incomplete ring gear (410), set up in incomplete ring gear of second circular arc board (321) is second incomplete ring gear (411), first execution gear (408) and first incomplete ring gear (410) meshing, incomplete ring gear (409) and second incomplete ring gear (411) meshing are executed to the second, the reference circle diameter of first execution gear (408) is less than the reference circle diameter of second execution gear (409).
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CN116786746A (en) * 2023-08-29 2023-09-22 山西奔马铸锻有限公司 Forging die for forging hammer to process flange
CN117983759A (en) * 2024-02-22 2024-05-07 山东成通锻造有限公司 Forging method for long cylinder barrel with liquid injection side block
CN119426510A (en) * 2024-09-19 2025-02-14 钢铁研究总院有限公司 A die structure and forging demoulding process for low-turbine shaft forgings

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