CN211329315U - Automatic filler cooling system of agar - Google Patents
Automatic filler cooling system of agar Download PDFInfo
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- CN211329315U CN211329315U CN201921813060.XU CN201921813060U CN211329315U CN 211329315 U CN211329315 U CN 211329315U CN 201921813060 U CN201921813060 U CN 201921813060U CN 211329315 U CN211329315 U CN 211329315U
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Abstract
The utility model relates to an automatic agar filler cooling system, which comprises a gracilaria glue boiling device, an agar condensing device, an agar conveyor belt to be condensed and a gel frame; the middle section of an agar conveyor belt to be condensed is arranged below a discharge port of the gracilaria glue boiling device, the agar cooling conveyor belt to be condensed extends leftwards and penetrates into a condensation chamber, the agar condensation device is installed in the condensation chamber, the agar condensation device comprises an agar condensation conveying frame, a first lifting conveying frame and a second lifting conveying frame, the left end of the second lifting conveying frame is connected with a condensed agar conveyor belt, and the condensed agar conveyor belt penetrates out of the left side wall of the condensation chamber; the gracilaria glue cooking device comprises a cooking tank body, a stirring mechanism and a cooking mechanism; the speed of boiling glue and the speed of gelling are effectively accelerated, the worker can be effectively prevented from being scalded by agar, and the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to a gracilaria processing technology field, especially an automatic filler cooling system of agar.
Background
Agar (Agar), also known as Agar, commonly known as Agar, jelly powder or jelly, is a hydrophilic colloid extracted from red seaweed. According to the descriptions of the national pharmacopoeia, agar is mucilaginous extracted from Gelidi-umamiaiLantx of Gelidi or other red algae plants and dried by dehydration, is a hydrophilic colloid extracted from certain algae of Rhodophyceae according to the definition of United states pharmacopoeia, and is a high molecular polysaccharide taking galactose as a main component according to the chemical structure. The produced agar can be used as a bacteria culture medium, a glue boiling process is required in the production process, and the mixed gracilaria verrucosa and water are boiled by adopting a boiling device under normal pressure until the gracilaria verrucosa is completely melted. The traditional cooking pot introduces steam into the bottom of the pot for stirring and cooking, so that when the gracilaria is cooked, the gracilaria is heated from the bottom, and the heat is transferred to the gracilaria on the upper layer through natural heat conduction, so that the gracilaria on the upper layer is heated unevenly, and the cooking efficiency is low. The melted liquid needs to be filled in a gel frame for natural cooling solidification, the natural solidification time needs more than 2 days, the gel time is very long, a large field space needs to be occupied, and the liquid needs to be manually placed by workers. The temperature of the agar which is just melted is high, and workers can easily scald the gel frame filled with the agar when carrying the gel frame manually.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model aims at providing an automatic filler cooling system of agar realizes that agar is automatic to be poured into the gel frame, to be transported into the condensation chamber condensation automatically, has reduced the time of cooking.
The embodiment of the utility model provides an in adopt following scheme to realize: an automatic agar filler cooling system comprises a gracilaria glue boiling device, an agar condensing device, an agar conveying belt to be condensed and a gel frame; the middle section of an agar conveying belt to be condensed is arranged below a discharge port of the gracilaria glue boiling device, the agar cooling conveying belt to be condensed extends leftwards and penetrates into a condensation chamber, the agar condensation device is installed in the condensation chamber, the agar condensation device comprises an agar condensation conveying frame, a first lifting conveying frame and a second lifting conveying frame, the first lifting conveying frame is installed on the right side of the agar condensation conveying frame, the second lifting conveying frame is installed on the left side of the agar condensation conveying frame, and the tail end of the agar conveying belt to be condensed is in butt joint with the right end of the first lifting conveying frame; the left end of the second lifting conveying frame is connected with a condensed agar conveying belt, and the condensed agar conveying belt penetrates out of the left side wall of the condensing chamber; the gracilaria glue cooking device comprises a cooking tank body, a stirring mechanism and a cooking mechanism.
In one embodiment of the utility model, the stirring mechanism is installed at the top end of the cooking pot body, the stirring mechanism comprises an installation bottom plate, the installation bottom plate is fixed on the upper end surface of the cooking pot body, a first driving assembly is installed in the middle of the installation bottom plate, the installation bottom plate is connected with a stirring shaft through the output shaft of the first driving assembly, a detachable stirring blade is installed on the stirring shaft, and through holes are symmetrically formed in the left part and the right part of the installation bottom plate; a cooking mechanism is arranged above the mounting base plate and comprises an annular steam outlet pipe fitting, a guide post, a second driving assembly and a mounting plate, the second driving assembly is mounted on the mounting plate, an output shaft of the second driving assembly penetrates through the mounting plate to be connected with a first lead screw, the guide post is arranged between the mounting plate and the mounting base plate, a push plate penetrates through the guide post, a threaded hole is formed in the middle of the push plate, the first lead screw penetrates through the threaded hole, a push rod is mounted on the lower surface of the push plate and penetrates through the through hole, the annular steam outlet pipe fitting is fixed at the tail end of the push rod, and the annular steam outlet pipe fitting is connected with a steam generator through a steam hose; a stirring water input pipe is erected on the edge of the side edge of the cooking tank body; a first lead screw supporting frame is arranged above the first driving assembly, and supporting legs of the supporting frame are fixed on the upper surface of the mounting bottom plate; the bottom of the tank body is provided with the discharge port, and a discharge valve is arranged in the discharge port.
In one embodiment of the present invention, a scraping ring is disposed at the joint of the lower surface of the mounting base plate and the push rod; the top of the inner wall of the cooking tank body is provided with a scraping ring of a steam hose, and the steam hose penetrates through the scraping ring; the first driving assembly and the second driving assembly are both speed reducing motors.
In one embodiment of the utility model, the agar condensation conveying frame comprises a supporting frame, and three layers of condensation conveying belts are installed on the supporting frame at equal intervals from top to bottom; the first lifting conveying frame comprises a lifting guide frame and a lifting conveying belt, the lifting conveying belt is installed in the lifting guide frame, and the second lifting conveying frame and the first lifting conveying frame are completely identical in structure;
the front side surface and the rear side surface of the lifting conveyor belt are respectively provided with two sliding blocks, the sliding blocks are matched with the lifting guide frame, the front side surface of the lifting guide frame is provided with a second lead screw, the middle part of the front side surface of the lifting conveyor belt is fixedly provided with a second lead screw nut, and the second lead screw nut is matched with the second lead screw; the second lead screw is driven by a gear reduction motor;
the left side and the right side of the condensation conveyor belt on each layer of the agar condensation conveying frame are respectively provided with a receiving end of a first correlation photoelectric sensor, the right side and the left side of the lifting conveyor belt of the first lifting conveying frame are respectively provided with an emitting end of the first correlation photoelectric sensor, and the second lifting conveying frame is also provided with an emitting end of the first correlation photoelectric sensor; the tail end of the agar conveyor belt to be condensed is also provided with a receiving end of the first correlation type photoelectric sensor; the head of the condensed agar transfer is also fitted with the receiving end of the first correlation type photosensor.
In one embodiment of the present invention, 4 agar condensing units are installed in the condensing chamber; each agar condensing device is in butt joint with an agar conveying belt to be condensed and a condensed agar conveying belt, and the gracilaria glue boiling device is arranged above the head of each agar conveying belt to be condensed.
The utility model has the advantages that: the utility model provides an automatic agar filler cooling system, which reduces energy consumption and improves resource utilization rate, and a telescopic steam outlet pipe fitting is matched with a stirring mechanism, so that gracilaria vegetable which is being cooked can be heated more reasonably and uniformly, the glue boiling process of the gracilaria vegetable is accelerated, and the glue boiling efficiency is improved; utilize the condensation chamber cooling to accelerate the condensation speed of agar, in the same time, can condense more agar, the production efficiency of producing the line has been improved, do not need the workman to put the position of condensation with the gel frame, because the agar temperature that just lets in the gel frame is high, there is the possibility of scalding the workman, the gel frame on waiting to condense the agar conveyer belt is filled in automatically to agar, put the position of condensation through transporting of each conveyer belt, scald workman's problem has effectively been avoided.
Drawings
FIG. 1 is a schematic diagram of an automatic agar filling and cooling system.
FIG. 2 is a schematic diagram of the connection of an automatic agar filling cooling system.
FIG. 3 is a schematic diagram of the structure of an agar condensing device in an agar automatic filling cooling system.
FIG. 4 is a schematic structural view of a gracilaria glue cooking device in an automatic agar filler cooling system.
FIG. 5 is a schematic view of the steaming mechanism on the gracilaria gel cooking device in the automatic agar filler cooling system rising to the top.
FIG. 6 is a partially enlarged schematic view of a gracilaria glue cooking device in an automatic agar filling cooling system.
FIG. 7 is an enlarged schematic view of the docking of the agar conveyor belt to be condensed with the first lifting and lowering carriage.
FIG. 8 is an enlarged schematic view of the docking of the condensing agar conveyor belt to the second lifting carriage.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings.
Referring to fig. 1 to 8, the present invention provides an automatic agar filling and cooling system, which comprises a gracilaria glue boiling device 1, an agar condensing device 2, an agar conveyor belt 3 to be condensed and a gel frame 6; the middle section of an agar conveyor belt 3 to be condensed is arranged below the discharge port of the gracilaria gel cooking device 1, the agar cooling conveyor belt to be condensed extends leftwards and penetrates into a condensation chamber 4, the agar condensation device 2 is installed in the condensation chamber 4, the agar condensation device comprises an agar condensation conveying frame 21, a first lifting conveying frame 22 and a second lifting conveying frame 23, the first lifting conveying frame 22 is installed on the right side of the agar condensation conveying frame 21, the second lifting conveying frame 23 is installed on the left side of the agar condensation conveying frame 21, and the tail end of the agar conveyor belt 3 to be condensed is butted with the right end of the first lifting conveying frame 22; the left end of the second lifting conveying frame 23 is connected with a condensed agar conveying belt 5, and the condensed agar conveying belt 5 penetrates out of the left side wall of the condensing chamber 4; the gracilaria glue cooking device 1 comprises a cooking tank body 11, a stirring mechanism 12 and a cooking mechanism 13.
With continuing reference to fig. 1, fig. 2, and fig. 4 to fig. 6, in an embodiment of the present invention, the stirring mechanism 12 is installed at the top end of the cooking pot 11, the stirring mechanism 12 includes an installation bottom plate 121, the installation bottom plate 121 is fixed on the upper end surface of the cooking pot 11, a first driving assembly 122 is installed in the middle of the installation bottom plate 121, an output shaft of the first driving assembly 122 penetrates through the installation bottom plate 121 to be connected with a stirring shaft 123, the stirring shaft 123 is installed with detachable stirring blades 124, and through holes are symmetrically formed in the left portion and the right portion of the installation bottom plate 121; a cooking mechanism 13 is arranged above the mounting base plate 121, the cooking mechanism 13 includes an annular steam outlet pipe 138, a guide post 133, a second driving component 132 and a mounting plate 131, the second driving component 132 is mounted on the mounting plate 131, an output shaft of the second driving component 132 penetrates through the mounting plate 131 and is connected with a first lead screw 134, a guide post 133 is arranged between the mounting plate 131 and the mounting base plate 121, a push plate 135 penetrates through the guide post 133, a threaded hole is formed in the middle of the push plate 135, the first lead screw 134 penetrates through the threaded hole, a push rod 136 is mounted on the lower surface of the push plate 135, the push rod 136 penetrates through the through hole, an annular steam outlet pipe 138 is fixed at the tail end of the push rod 136, the annular steam outlet pipe 138 is connected with a steam generator through a steam hose 137, and the second driving component 132 drives the first lead screw 134 to rotate, the first lead screw 134 is matched with the push plate 135 to realize that the push plate 135 moves up and down along the guide post, so as to push the annular steam outlet pipe fitting 138 to move up and down, thereby realizing direct heating of the upper layer gracilaria and accelerating the glue melting speed of the upper layer gracilaria; a stirring water input pipe 14 is erected on the right side of the top of the cooking tank body 11, and water is added in the stirring process; a first lead screw supporting frame 139 is arranged above the first driving assembly 122, and supporting legs of the supporting frame 139 are fixed on the upper surface of the mounting base plate 121; the bottom of the tank body is provided with a discharge hole 15, a discharge valve is arranged in the discharge hole 15, and agar is discharged through the discharge hole.
Referring to fig. 4 to fig. 6, in an embodiment of the present invention, a scraping ring 16 is disposed at a connection portion between the lower surface of the mounting base plate 121 and the push rod 136; a scraping ring 16 of a steam hose 137 is arranged at the top of the inner wall of the cooking tank body 11, and the steam hose 137 penetrates through the scraping ring; scraping off materials stuck on the push rod 136 and the steam hose 137; the first drive assembly 122 and the second drive assembly 132 are each a reduction motor.
With continuing reference to fig. 1 to fig. 3, fig. 7 and fig. 8, in an embodiment of the present invention, the agar condensation conveying frame 21 includes a supporting frame 211, and three layers of condensation conveying belts 212 are installed on the supporting frame 211 at equal intervals from top to bottom; the first lifting and conveying frame 22 comprises a lifting and guiding frame 221 and a lifting and conveying belt 222, the lifting and conveying belt 222 is installed in the lifting and guiding frame 221, and the second lifting and conveying frame 23 has the same structure as the first lifting and conveying frame 22;
two sliding blocks 223 are respectively arranged on the front side and the rear side of the lifting conveyor belt 222, the sliding blocks 223 are matched with the lifting guide frame 221, a second lead screw 224 is arranged on the front side of the lifting guide frame 221, a second lead screw nut 225 is fixed in the middle of the front side of the lifting conveyor belt 222, and the second lead screw nut 225 is matched with the second lead screw 224; the second lead screw 224 is driven 226 by a gear reduction motor; the second screw rod rotates to enable the lifting conveyor belt to vertically move along the lifting guide frame;
the left side and the right side of the condensation conveyor belt 212 of each layer on the agar condensation conveyor frame 21 are respectively provided with a receiving end 241 of a first correlation photoelectric sensor 24, the right side and the left side of the lifting conveyor belt 222 of the first lifting conveyor frame 22 are respectively provided with an emitting end 242 of the first correlation photoelectric sensor 24, and the second lifting conveyor frame 23 is also provided with an emitting end 242 of the first correlation photoelectric sensor 24; the end of the agar conveyor belt 3 to be condensed is also provided with a receiving end 241 of the first correlation type photoelectric sensor 24; the head of the condensed agar conveyor belt 5 is also provided with a receiving end 241 of the first correlation type photoelectric sensor 24; if the receiving end 241 of the agar conveyor belt 3 to be condensed receives the signal from the transmitting end 242 of the first opposite emission type photoelectric sensor 24, it indicates that the lifting conveyor belt 222 on the first lifting and lowering conveyor frame 22 is in butt joint with the agar conveyor belt 3 to be condensed, and so on.
With reference to fig. 1, 2, 7 and 8, in an embodiment of the present invention, it should be noted that the installation height of the agar conveyor belt 3 to be condensed is slightly lower than the condensation conveyor belt 212 of the first layer; the installation height of the condensed agar conveyor belt 5 is slightly lower than that of the condensation conveyor belt 212 of the first layer; in order to avoid the lifting of the conveyor belts to simultaneously butt joint the two conveyor belts, the orderly conveying of the gel frames is ensured.
With reference to fig. 1 and fig. 2, in an embodiment of the present invention, 4 agar condensing units 2 are installed in the condensing chamber; the condensing chamber is provided with a refrigerating system which continuously works; each agar condensing device 2 is in butt joint with an agar conveyor belt 3 to be condensed and a condensed agar conveyor belt 5, and the gracilaria glue cooking device 1 is arranged above the head part of each agar conveyor belt 3 to be condensed.
The utility model discloses the theory of operation below has:
boiling the glue: when the steam outlet pipe is pushed to the gracilaria at the bottommost part of the tank body for cooking, the discharge valve is closed, and corresponding gracilaria and a corresponding amount of water are added into the cooking tank body; the steam generator leads hot steam into the steam outlet pipe fitting through the steam hose, the steam outlet hole is formed in the steam pipe fitting, the steam enters the tank body from the steam outlet hole, the gracilaria vegetable in the tank body is heated, and the first driving component is used for driving the stirring shaft to rotate, so that the stirring blades are driven to rotate to slowly rotate and stir the gracilaria vegetable; when the gracilaria is gradually cooked into glue, the second driving motor drives the screw rod to rotate, so that the steam pipe fitting is driven to move up and down, and the cooking of the ungelatinized gracilaria into glue is accelerated;
after the glue boiling is finished: the worker places an empty gel frame on the head end of the agar conveyor belt to be condensed, the conveyor belt is operated to convey the empty gel frame to the position below the gracilaria agar boiling device, when the agar condensation conveyor belt stops, a valve of the gracilaria agar boiling device is opened to inject agar into the gel frame, and the valve is closed after the gel frame is filled (when the gracilaria agar boiling device passes through one gel frame, the agar conveyor belt to be condensed stops once); the agar frame injected with the agar is conveyed forwards by the agar conveying and re-conveying belt to be condensed and is conveyed onto the lifting conveying belt of the first lifting conveying frame; the lifting conveyor belt rises to be in butt joint with the condensing conveyor belt on the agar condensing conveyor frame, and the gel frame is conveyed to the condensing conveyor belt (in the lifting process of the lifting conveyor belt, namely the lifting conveyor belt is not in butt joint with the agar conveyor belt to be condensed, and the agar conveyor belt to be condensed stops running); feeding the gel frames layer by layer, filling the third layer of condensation conveyor belt with the second layer of condensation conveyor belt, and then filling the first layer of condensation conveyor belt with the third layer of condensation conveyor belt; after filling, the condensation is waited (the lifting conveying frame can only convey one gel frame at a time, and the lifting conveying belts in the section are all the lifting conveying belts on the first lifting conveying frame).
After the condensation is completed, the lifting belts on the second lifting and lowering conveyor frame move vertically to abut against the respective condensing belts, the gel frame with the solidified agar is pushed onto the lifting and lowering conveyor belt on the second lifting and lowering conveyor frame, the lifting and lowering conveyor belt is lowered to abut against the condensed agar conveyor belt, the gel frame is pushed onto the condensed agar conveyor belt, and the gel frame with the solidified agar is transported out of the condensing chamber by a plurality of corrugated agar conveyor belts (the lifting and lowering conveyor belts mentioned in this paragraph are all the lifting and lowering conveyor belts on the second lifting and lowering conveyor frame).
The above description is only for the preferred embodiment of the present invention, and should not be interpreted as limiting the scope of the present invention, which is intended to cover all the equivalent changes and modifications made in accordance with the claims of the present invention.
Claims (5)
1. An automatic filler cooling system of agar which characterized in that: comprises a gracilaria glue boiling device, an agar condensing device, an agar conveyor belt to be condensed and a gel frame; the middle section of an agar conveying belt to be condensed is arranged below a discharge port of the gracilaria glue boiling device, the agar cooling conveying belt to be condensed extends leftwards and penetrates into a condensation chamber, the agar condensation device is installed in the condensation chamber, the agar condensation device comprises an agar condensation conveying frame, a first lifting conveying frame and a second lifting conveying frame, the first lifting conveying frame is installed on the right side of the agar condensation conveying frame, the second lifting conveying frame is installed on the left side of the agar condensation conveying frame, and the tail end of the agar conveying belt to be condensed is in butt joint with the right end of the first lifting conveying frame; the left end of the second lifting conveying frame is connected with a condensed agar conveying belt, and the condensed agar conveying belt penetrates out of the left side wall of the condensing chamber; the gracilaria glue cooking device comprises a cooking tank body, a stirring mechanism and a cooking mechanism.
2. The automatic agar filling and cooling system according to claim 1, wherein: the stirring mechanism is installed at the top end of the cooking tank body and comprises an installation bottom plate, the installation bottom plate is fixed on the upper end face of the cooking tank body, a first driving assembly is installed in the middle of the installation bottom plate, an output shaft of the first driving assembly penetrates through the installation bottom plate to be connected with a stirring shaft, detachable stirring blades are installed on the stirring shaft, and through holes are symmetrically formed in the left portion and the right portion of the installation bottom plate; a cooking mechanism is arranged above the mounting base plate and comprises an annular steam outlet pipe fitting, a guide post, a second driving assembly and a mounting plate, the second driving assembly is mounted on the mounting plate, an output shaft of the second driving assembly penetrates through the mounting plate to be connected with a lead screw, the guide post is arranged between the mounting plate and the mounting base plate, a push plate penetrates through the guide post, a threaded hole is formed in the middle of the push plate, the lead screw penetrates through the threaded hole, a push rod is mounted on the lower surface of the push plate and penetrates through the through hole, the annular steam outlet pipe fitting is fixed at the tail end of the push rod, and the annular steam outlet pipe fitting is connected with a steam generator through a steam hose; a stirring water input pipe is erected on the right side of the top of the cooking tank body; a screw rod supporting frame is arranged above the first driving assembly, and supporting legs of the supporting frame are fixed on the upper surface of the mounting bottom plate; the bottom of the tank body is provided with a discharge hole, and a discharge valve is arranged in the discharge hole.
3. The automatic agar filler cooling system according to claim 2, wherein: a scraping ring is arranged at the joint of the lower surface of the mounting bottom plate and the push rod; the top of the inner wall of the cooking tank body is provided with a scraping ring of a steam hose, and the steam hose penetrates through the scraping ring; the first driving assembly and the second driving assembly are both speed reducing motors.
4. The automatic agar filling and cooling system according to claim 1, wherein: the agar condensation conveying frame comprises a supporting frame, and three layers of condensation conveying belts are arranged on the supporting frame at equal intervals from top to bottom; the first lifting conveying frame comprises a lifting guide frame and a lifting conveying belt, the lifting conveying belt is installed in the lifting guide frame, and the second lifting conveying frame and the first lifting conveying frame are completely identical in structure;
the front side surface and the rear side surface of the lifting conveyor belt are respectively provided with two sliding blocks, the sliding blocks are matched with the lifting guide frame, the front side surface of the lifting guide frame is provided with a second lead screw, the middle part of the front side surface of the lifting conveyor belt is fixedly provided with a second lead screw nut, and the second lead screw nut is matched with the second lead screw; the second lead screw is driven by a gear reduction motor;
the left side and the right side of the condensation conveyor belt on each layer of the agar condensation conveying frame are respectively provided with a receiving end of a first correlation photoelectric sensor, the right side and the left side of the lifting conveyor belt of the first lifting conveying frame are respectively provided with an emitting end of the first correlation photoelectric sensor, and the second lifting conveying frame is also provided with an emitting end of the first correlation photoelectric sensor; the tail end of the agar conveyor belt to be condensed is also provided with a receiving end of the first correlation type photoelectric sensor; the head of the condensed agar transfer is also fitted with the receiving end of the first correlation type photosensor.
5. The automatic agar filling and cooling system according to claim 1, wherein: 4 agar condensing devices are arranged in the condensing chamber; each agar condensing device is in butt joint with an agar conveying belt to be condensed and a condensed agar conveying belt, and the gracilaria glue boiling device is arranged above the head of each agar conveying belt to be condensed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921813060.XU CN211329315U (en) | 2019-10-25 | 2019-10-25 | Automatic filler cooling system of agar |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921813060.XU CN211329315U (en) | 2019-10-25 | 2019-10-25 | Automatic filler cooling system of agar |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732292A (en) * | 2019-10-25 | 2020-01-31 | 福建天源兴达生物科技有限公司 | automatic filler cooling system of kind of agar |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110732292A (en) * | 2019-10-25 | 2020-01-31 | 福建天源兴达生物科技有限公司 | automatic filler cooling system of kind of agar |
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