CN110757156B - Water heater water pipe assembly quality with auto-eject function - Google Patents
Water heater water pipe assembly quality with auto-eject function Download PDFInfo
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- CN110757156B CN110757156B CN201911076239.6A CN201911076239A CN110757156B CN 110757156 B CN110757156 B CN 110757156B CN 201911076239 A CN201911076239 A CN 201911076239A CN 110757156 B CN110757156 B CN 110757156B
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- heat sealing
- feeding device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
Abstract
The utility model provides a water heater water pipe assembly quality with auto-eject function, belongs to water heater equipment technical field. The method is characterized in that: the bottom sealing pushing device and the end head pushing device are respectively arranged at two ends of the supporting bracket, a supporting bracket is arranged on the upper side of the supporting bracket, a bottom sealing sucker for sucking the bottom seal (1) is arranged on the bottom sealing pushing device, an end head sucker for sucking the end head (8) is arranged on the end head pushing device, the feeding device is arranged at one side of the supporting bracket, and heat sealing devices are arranged at two ends of the supporting bracket; the pop-up device comprises a pop-up cylinder (43) and a pop-up frame (44), wherein the pop-up cylinder (43) is vertically arranged on the lower side of the bearing groove, and the pop-up frame (43) is arranged on a piston rod of the pop-up cylinder (43). The automatic assembling system for the water pipe of the water heater realizes automatic water pipe assembling, greatly improves the assembling efficiency and ensures the stability of the quality of the assembled water pipe.
Description
Technical Field
The utility model provides a water heater water pipe assembly quality with auto-eject function, belongs to water heater equipment technical field.
Background
The electric water heater is a water heater which heats by taking electricity as energy. The electric water heater can be divided into a water storage type (also called a positive displacement type or a heat storage type), an instant heating type and an instant heating type (also called a semi-water storage type) according to the heating power. The electric water heater is required to be connected with a water inlet pipe and a water outlet pipe so as to convey water into the electric water heater and send out heated hot water, the existing water pipes are assembled manually, the assembly efficiency of the existing water pipes is low, and due to different abilities of workers, the quality of assembled products is unstable, and the qualification rate is low.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: overcome prior art's not enough, provide one kind and can realize automatic equipment to the water pipe, the packaging efficiency is high, the steady quality of the water pipe after the equipment, the water heater water pipe assembly quality with auto-eject function that can also pop out the water pipe auto-eject who assembles.
The technical scheme adopted by the invention for solving the technical problems is as follows: this water heater water pipe assembly quality with auto-eject function, its characterized in that: the end sealing device comprises a support bracket, an end sealing pushing device, an end head pushing device and a feeding device, wherein the end sealing pushing device and the end head pushing device are respectively arranged at two ends of the support bracket;
the end thrust unit is provided with the popping out device that is used for popping out the water pipe of equipment between the bracket, pops out the device including popping out the cylinder and popping out the frame, pops out the vertical setting of cylinder at bearing groove downside, pops out the frame and installs on popping out the piston rod of cylinder and along with popping out the piston rod synchronous lift of cylinder.
Preferably, one side of the pop-up frame, which is close to the feeding device, is bent upwards to form a blocking part for blocking the water pipe.
Preferably, the feeding device comprises a bottom sealing feeding device, an inner pipe feeding device, an outer pipe feeding device, a pipe sleeve feeding device, a sleeve pipe feeding device, a seal head feeding device, a gasket feeding device and an end head feeding device which are sequentially arranged on one side of the support bracket, wherein the end head feeding device is arranged between the support bracket and the end head pushing device.
Preferably, end loading attachment include portal frame, backup pad and clamp plate, the equal vertical setting of backup pad and clamp plate, the backup pad setting is under the clamp plate, backup pad and clamp plate all are connected with the material loading cylinder that promotes its lift, the material loading cylinder is installed on the portal frame, the upper end of backup pad and the lower extreme of clamp plate all are provided with the curved clamping part of middle part indent.
Preferably, the portal frame in be provided with the end supporting seat, the material loading cylinder that links to each other with the backup pad is installed on the end supporting seat, the upside of end supporting seat is provided with and is used for the spacing end baffle of inlet tube end.
Preferably, the bottom sealing feeding device comprises a feeding motor, a feeding frame, a plurality of feeding arms and a trough, wherein the feeding frame is mounted on an output shaft of the feeding motor and synchronously rotates in a vertical plane along with an output shaft of the feeding motor, the feeding arms surround the feeding frame and are provided with a plurality of feeding suckers, one end, far away from the feeding frame, of each feeding arm is provided with a feeding sucker, the feeding frame is arranged between the trough and a bearing bracket, and the bearing bracket is provided with a yielding hole for the feeding arms to pass through.
Preferably, the silo be opening cell type up, the silo is close to the one end slidable mounting of last work or material rest has vertical push rod, the upper end of push rod is the curved promotion portion of middle part indent, the push rod is connected with the push rod cylinder that promotes its lift.
Preferably, the supporting bracket comprises a plurality of supporting wheels arranged side by side, the supporting wheels are grooved wheels, the supporting wheels are arranged side by side to form the supporting grooves, arc-shaped guard plates with convex middle parts are symmetrically arranged on two sides of the supporting wheels, and the guard plates are arranged on the upper parts of the supporting wheels.
Preferably, the upper side of the support bracket is provided with a plurality of conveying wheels side by side along the length direction of the support bracket, the conveying wheels are grooved wheels, and the plurality of conveying wheels are connected with a conveying motor for driving the conveying wheels to rotate.
Preferably, the heat sealing device comprises a heat sealing rotating motor, a heat sealing frame and a heat sealing arm, an output shaft of the heat sealing rotating motor is connected with the heat sealing frame and drives the heat sealing frame to rotate in a vertical plane, one end of the heat sealing arm is connected with the heat sealing frame, the other end of the heat sealing arm is provided with a heat sealing head, and the heat sealing head is provided with a heating part for heating the component to be heat sealed.
Compared with the prior art, the invention has the beneficial effects that:
1. the feeding device of the water pipe assembling device of the water heater with the automatic popping function can convey all parts of a water pipe to the supporting bracket, the bottom sealing pushing device and the end pushing device are assembled by all parts of the water pipe pushed by two ends respectively, the sucking discs are arranged on the bottom sealing pushing device and the end pushing device, and can ensure that all parts are aligned when in assembling, and the heat sealing devices at the two ends of the supporting bracket can heat the parts, thereby facilitating the heat sealing connection of the parts, the automatic assembling system of the water pipe of the water heater realizes the automatic assembling of the water pipe, greatly improving the assembling efficiency, ensuring the quality stability of the assembled water pipe, reducing the labor cost, realizing the pushing and assembling from the two ends of the water pipe by arranging the bottom sealing pushing device and the end pushing device, having high assembling speed, and when the water pipe is assembled, the popping cylinder pushes the water pipe to pop up from the supporting groove by the popping frame, avoid influencing the equipment work of follow-up water pipe, degree of automation is high.
2. One side of the pop-up frame close to the feeding device is provided with a blocking part, so that the assembled water pipe can be guaranteed to fall to one side of the supporting bracket away from the feeding device after being popped up, and the water pipe is prevented from hindering the operation of the feeding device.
3. Each part of the water pipe is respectively conveyed to the supporting bracket, so that continuous assembly production is realized, and the production efficiency is greatly improved.
4. The supporting plate and the pressing plate are matched to position the end head, the position of the end head is adjusted, the end head is coaxial with other components, and when the end head pushing device sucks and pushes the end head, the water pipe can be smoothly assembled.
5. The end baffle can carry on spacingly to the end of water pipe, has guaranteed the stability of equipment work.
6. The feeding motor drives the feeding frame to rotate, the feeding arm rotates synchronously along with the feeding frame, and the yielding port can be used for the feeding arm to pass through, so that continuous conveying of parts is realized, the feeding speed is accelerated, and the assembling efficiency is improved.
7. The silo is the ascending cell type of opening, makes things convenient for the material loading arm to absorb the part, and the push rod promotes the part and shifts up, has both made things convenient for the material loading sucking disc to absorb the part, again can be convenient for people the material loading arm to hinder each other with the silo when the material loading frame rotates.
8. The water pipe is supported through the supporting wheels, and the supporting wheels are grooved wheels, so that coaxiality of all parts is guaranteed, and convenience is brought to assembly of the water pipe.
9. Each part setting of water pipe is in holding the groove, and the delivery wheel compresses tightly and treats delivery unit, and conveying motor drives the delivery wheel and rotates to rely on the frictional force between delivery wheel and the part to drive the part, accomplish the transport of part, the delivery wheel is the sheave, can also fix a position the part when delivery unit, has guaranteed the degree of accuracy of assembly.
10. The heat sealing head heats the parts to be heat sealed through the heating part and is matched with the end pushing device or the bottom sealing pushing device to realize automatic heat sealing of the parts.
Drawings
Fig. 1 is an exploded view of a water pipe.
FIG. 2 is a top view of a water heater tube assembly with automatic pop-up feature.
Fig. 3 is a perspective view of a water pipe assembly device for a water heater with an automatic pop-up function.
Fig. 4 is a partially enlarged view of a portion a in fig. 3.
Fig. 5 is a partially enlarged view of fig. 3 at B.
Fig. 6 is a front view of the head gripper.
Fig. 7 is a schematic perspective view of an end loading frame.
Fig. 8 is a schematic front view of an end loading frame.
Figure 9 is a front view of the support wheel and transport wheel combination.
Fig. 10 is a schematic front view of the ejector after installation.
Fig. 11 is a perspective view of the ejector.
In the figure: 1. the heat-seal pipe comprises a bottom seal 2, an inner pipe 3, an outer pipe 4, a pipe sleeve 5, a sleeve 6, a seal head 7, a gasket 8, an end head 9, a bottom seal pushing cylinder 10, a bottom seal lifting cylinder 11, an end head lifting cylinder 12, an end head pushing cylinder 13, an end head feeding device 14, a bottom seal feeding device 15, a bottom seal heat-sealing device 16, an inner pipe feeding device 17, an outer pipe feeding device 18, a pipe sleeve feeding device 19, a sleeve feeding device 20, a seal head feeding device 21, a gasket feeding device 22, an end head heat-sealing device 23, a protective plate 24, a feeding support 25, a feeding motor 26, a feeding support 27, a feeding arm 2701, a feeding sucker 28, a trough 29, a push rod 30, a heat-sealing support 31, a heat-sealing rotating motor 32, a heat-sealing support 33, a heat-sealing arm 3301, a heat-sealing head 34, a, The device comprises an end baffle 37, a pressing plate 38, a supporting plate 39, an end feeding frame 40, an end limiting frame 41, a conveying wheel 42, an end supporting seat 43, an ejecting cylinder 44 and an ejecting frame.
Detailed Description
Fig. 1 to 11 are preferred embodiments of the present invention, and the present invention will be further described with reference to fig. 1 to 11.
A water heater water pipe assembling device with an automatic popping function comprises a bearing bracket, a bottom seal pushing device, an end head pushing device and a feeding device, wherein the bottom seal pushing device and the end head pushing device are respectively arranged at two ends of the bearing bracket, a bearing groove is arranged at the upper side of the bearing bracket, a bottom seal sucker for sucking a bottom seal 1 is arranged on the bottom seal pushing device, an end head sucker for sucking an end head 8 is arranged on the end head pushing device, the feeding device is arranged at one side of the bearing bracket, and both ends of the bearing bracket are provided with heat sealing devices; an ejection device used for ejecting the assembled water pipe is arranged between the end head pushing device and the bearing bracket, the ejection device comprises an ejection air cylinder 43 and an ejection frame 44, the ejection air cylinder 43 is vertically arranged on the lower side of the bearing groove, and the ejection frame 44 is installed on a piston rod of the ejection air cylinder 43 and synchronously ascends and descends along with the piston rod of the ejection air cylinder 43. The feeding device of the water pipe assembling device of the water heater with the automatic popping function can convey all parts of a water pipe to the supporting bracket, the bottom sealing pushing device and the end pushing device are assembled by all parts of the water pipe pushed by two ends respectively, sucking discs are arranged on the bottom sealing pushing device and the end pushing device, all parts can be aligned when assembling is guaranteed, the heat sealing devices at two ends of the supporting bracket can heat the parts, thereby facilitating the heat sealing connection of the parts, the automatic assembling system of the water pipe of the water heater realizes the automatic assembling of the water pipe, greatly improves the assembling efficiency, guarantees the quality stability of the assembled water pipe, also reduces the labor cost, realizes the pushing and assembling from two ends of the water pipe through the arrangement of the bottom sealing pushing device and the end pushing device, has high assembling speed, and when the water pipe is assembled, the popping cylinder 43 pushes the water pipe to pop out from the supporting groove through the popping frame 44, avoid influencing the equipment work of follow-up water pipe, degree of automation is high.
The present invention is further described with reference to the following detailed description, however, it should be understood by those skilled in the art that the detailed description given herein with respect to the accompanying drawings is for better explanation and that the present invention is not necessarily limited to the specific embodiments, but rather, for equivalent alternatives or common approaches, may be omitted from the detailed description, while still remaining within the scope of the present application.
Specifically, the method comprises the following steps: as shown in fig. 1: the water pipe comprises an inner pipe 2, and a bottom seal 1, an outer pipe 3, a pipe sleeve 4, a sleeve 5, a seal head 6, a gasket 7 and an end head 8 which are sequentially sleeved outside the inner pipe 2 from left to right, wherein the inner pipe 2, the bottom seal 1, the pipe sleeve 4, the seal head 6, the gasket 7 and the end head 8 are all made of plastic materials, and the outer pipe 3 and the sleeve 5 are made of stainless steel materials.
The bottom seal 1 is arranged on the left side of the inner tube 2, the bottom seal 1 is cylindrical with a closed left end, and the left end of the inner tube 2 coaxially extends into the bottom seal 1 and is in heat seal with the bottom seal 1. The length of outer tube 3 is less than the length of inner tube 2, and outer tube 3 sets up with inner tube 2 is coaxial, and the left end cover of outer tube 3 is established in the right-hand member outside of underseal 1, and the external diameter of the left end of underseal 1 is less than the external diameter of right-hand member to make things convenient for the location of outer tube 3, the right-hand member of outer tube 3 encircles 3 intervals of outer tube and is provided with a plurality of through-holes. The pipe sleeve 4 is cylindrical with two open ends, the pipe sleeve 4 is coaxially sleeved outside the inner pipe 2, the right end of the outer pipe 3 is sleeved outside the left end of the pipe sleeve 4, and the outer diameter of the right end of the pipe sleeve 4 is larger than that of the left end, so that the outer pipe 3 and the pipe sleeve 4 can be conveniently positioned. The sleeve 5 is coaxially sleeved outside the inner pipe 2, the left end of the sleeve 5 is supported at the right end of the pipe sleeve 4, and the right end of the inner pipe 2 extends out of the sleeve 5. The seal head 6 is cylindrical with two open ends, the seal head 6 is coaxially sleeved outside the sleeve 5, and the left end of the seal head 6 is supported at the right end of the sleeve 4. The washer 7 is coaxially sleeved outside the sleeve 5, and the left end of the washer 7 is supported at the right end of the seal head 6. The right end of the inner pipe 2 coaxially extends into the end 8 and is connected with the end 8 in a heat sealing manner, so that the assembly of the water pipe is completed.
As shown in FIGS. 2-5: the bottom sealing device is arranged at the left end of the bearing bracket, the end head pushing device is arranged at the right end of the bearing bracket, and heat sealing devices are arranged between the bottom sealing bearing device and the bearing bracket and between the end head pushing device and the bearing bracket.
The feeding device comprises a bottom sealing feeding device 14, an inner pipe feeding device 16, an outer pipe feeding device 17, a pipe sleeve feeding device 18, a sleeve feeding device 19, a seal head feeding device 20, a gasket feeding device 21 and an end head feeding device 13 which are sequentially arranged from left to right. The bottom seal feeding device 14 is arranged between the bottom seal pushing device and the supporting bracket, and the end head feeding device 13 is arranged between the end head pushing device and the supporting bracket. The left-hand heat sealing device is a bottom seal heat sealing device 15 arranged between the bottom seal feeding device 14 and the inner pipe feeding device 16, and the right-hand heat sealing device is an end heat sealing device 22 arranged between the end feeding device 13 and the support bracket.
The supporting bracket comprises a plurality of supporting wheels 34 which are arranged side by side along the direction from left to right, the axes of the supporting wheels 34 are arranged in parallel, and the supporting wheels 34 are grooved wheels, so that a supporting bracket with an upward opening is formed. The two sides of the bearing wheel 34 are symmetrically provided with guard plates 23, the guard plates 23 are arc-shaped with the middle part protruding outwards, the guard plates 23 on the two sides are matched, and a shield is formed on the upper part of the bearing wheel 34, so that the assembly of a water pipe is prevented from being hindered.
The bottom sealing pushing device comprises a bottom sealing pushing cylinder 9 and a bottom sealing lifting cylinder 10, the bottom sealing lifting cylinder 10 is vertically arranged, the bottom sealing pushing cylinder 9 is horizontally arranged along the direction parallel to the bearing bracket, the bottom sealing pushing cylinder 9 is installed on the bottom sealing lifting cylinder 10 and synchronously lifted along with the bottom sealing lifting cylinder 10, a piston rod of the bottom sealing pushing cylinder 9 is arranged towards the bearing bracket, and a bottom sealing sucker used for sucking the bottom sealing 1 is arranged on a piston rod of the bottom sealing pushing cylinder 9.
End thrust unit includes end lift cylinder 11 and end push cylinder 12, the vertical setting of end lift cylinder 11, and end push cylinder 12 sets up along the direction level that is on a parallel with the support bracket, and end push cylinder 12 is installed on end lift cylinder 11 and goes up and down along with end lift cylinder 11 is synchronous, and the piston rod of end push cylinder 12 sets up towards the support bracket, is provided with the end sucking disc that is used for absorbing end 8 on the piston rod of end push cylinder 12.
The bottom sealing feeding device 14, the inner pipe feeding device 16, the outer pipe feeding device 17, the pipe sleeve feeding device 18, the sleeve pipe feeding device 19, the end socket feeding device 20 and the gasket feeding device 21 are identical in structure and respectively comprise a feeding motor 25, a feeding frame 26, feeding arms 27 and a trough 28, wherein the feeding motor 25 is mounted at the upper part of a feeding support 24, an output shaft of the feeding motor 25 is horizontally arranged in parallel with a support bracket, the middle part of the feeding frame 26 is mounted on the output shaft of the feeding motor 25 and synchronously rotates with the feeding motor 25, the feeding arms 27 are uniformly distributed at intervals around the feeding frame 26, the feeding arms 27 are arranged in a direction perpendicular to a rotating shaft of the feeding frame 26, one end of each feeding arm 27 is fixedly connected with the feeding frame 26 and synchronously rotates with the rotation of the feeding frame 26, and the other end of each feeding arm 27 is provided with a feeding suction cup 2701 for sucking each part of a water pipe. In this embodiment, four material loading arms 27 are evenly distributed on every material loading frame 26 at intervals, so that each part of the water pipe can be continuously conveyed to the support bracket, and the support bracket is provided with a yielding port which is matched with the material loading arms 27 and is used for the material loading arms 27 to pass through, so that continuous material loading is realized, continuous assembly is realized, and the assembly efficiency is high. The troughs 28 are provided on the side of the upper rack 26 remote from the support bracket and the various components of the water pipe are placed on different troughs 28.
The upper portion of silo 28 is the open cell type of upside, and silo 28 is close to the one end slidable mounting of material loading frame 26 has vertical push rod 29, and push rod 29 is connected with the push rod cylinder (not drawn in the picture) that promotes its lift, and the upper portion of push rod 29 is the curved promotion portion of middle part indent to can be with waiting the part jack-up that absorbs, make things convenient for material loading sucking disc 2701 to absorb, also avoid material loading arm 27 and silo 28 to hinder each other.
The bottom sealing heat sealing device 15 and the end heat sealing device 22 have the same structure and respectively comprise a heat sealing rotating motor 31, a heat sealing frame 32 and heat sealing arms 33, the heat sealing rotating motor 31 is installed at the upper part of a heat sealing support 30, an output shaft of the heat sealing rotating motor 31 is horizontally arranged in parallel to a support bracket, the middle part of the heat sealing frame 32 is connected with the output shaft of the heat sealing rotating motor 31 and synchronously rotates along with the heat sealing rotating motor 31, the heat sealing arms 33 are uniformly distributed at intervals around the heat sealing frame 32, the heat sealing arms 33 are arranged in the direction perpendicular to a rotating shaft of the heat sealing frame 32, one end of each heat sealing arm 33 is fixedly connected with the heat sealing frame 32, the other end of each heat sealing arm is provided with a heat sealing head 3301, in the embodiment, four heat sealing arms 33 are uniformly distributed.
The two sides of the thermal bonding head 3301 are provided with heating parts, the heating parts are a heating rod and a heating sleeve which are symmetrically arranged on the two sides of the thermal bonding head 3301, and the heating rod and the heating sleeve respectively heat the end parts of the two components to be thermally bonded, so that the thermal bonding of the components is realized. The heating rod of the bottom seal heat seal device 15 is arranged at one side close to the bottom seal 1 and heats the inner wall of the bottom seal 1, and the heating sleeve is arranged at one side close to the inner pipe 2 and heats the outer wall of the inner pipe 2, thereby completing the heat seal of the inner pipe 2 and the bottom seal 1. The heating rod of the end heat sealing device 22 is arranged at one side close to the end 8 and heats the inner wall of the end 8, and the heating sleeve is arranged at one side close to the inner pipe 2 and heats the outer wall of the inner pipe 2, thereby completing the heat sealing of the end 8 and the inner pipe 2. The heating rod and the heating sleeve are heated by adopting an electric heating wire mode.
As shown in fig. 6: end loading attachment 13 includes portal frame 35, backup pad 38 and clamp plate 37, the vertical setting of portal frame 35, be provided with vertical end supporting seat 42 in the portal frame 35, the upper end of end supporting seat 42 sets up with the top interval of portal frame 35, backup pad 38 and the equal vertical setting of clamp plate 37, and backup pad 38 sets up under clamp plate 37, backup pad 38 slidable mounting is on end supporting seat 42 upper portion, end supporting seat 42 is stretched out to the upper end of backup pad 38, clamp plate 37 slidable mounting is at portal frame 35 upside, clamp plate 37 and backup pad 38 all are connected with the material loading cylinder (not drawn in the figure) that promotes its lift, the material loading cylinder that links to each other with clamp plate 37 is installed on portal frame 35, the material loading cylinder that links to each other with backup pad 38 is installed on end supporting seat 42.
The upper end of backup pad 38 and the lower extreme of clamp plate 37 all are provided with the curved clamping part of middle part indent, and two clamping parts surround into the annular with end 8 matched with, can enough be spacing to end 8, can fix a position end 8 again and make end 8 coaxial with inner tube 2, guarantee that the equipment is smooth and easy. An end baffle plate 36 is arranged on one side of the end support seat 42, the end baffle plate 36 is arranged on one side of the support plate 38, and the end baffle plate 36 is used for limiting the end 8 and preventing the end 8 from sliding out of a clamping part of the support plate 38 during feeding.
As shown in FIGS. 7 to 8: the end feeding frame 39 is installed at the opening side of the portal frame 35, the end feeding frame 39 is horizontally arranged at the end, one end of the end feeding frame 39 is arranged at one side, close to the bearing bracket, of the supporting plate 38, the end 8 is placed on the end feeding frame 39, the end 8 rolls along the end feeding frame 39, and the upper side of the supporting plate 38 is entered under the limiting effect of the end baffle plate 36. An end limiting frame 40 is installed at one end, close to the supporting plate 38, of the end loading frame 39, the end limiting frame 40 is a groove type with an upper opening matched with the middle of the end 8, the end limiting frame 40 is arranged on one side, close to the supporting bracket, of the supporting plate 38, the end limiting frame 40 is matched with the supporting plate 38 to enable the end 8 to be aligned with the inner pipe 2, and therefore accuracy of water pipe assembling is guaranteed.
The trough 28 is inclined downward in the direction approaching the loading frame 26, and an electromagnetic vibrator can be mounted on the trough 28, so that the components can be smoothly conveyed. The end feeding frame 39 is inclined gradually downwards along the direction close to the portal frame 35, so that the end 8 is convenient to convey, and the end feeding frame 39 is provided with an electromagnetic vibrator.
As shown in fig. 9: the upside of supporting bracket is provided with a plurality of delivery wheels 41, delivery wheels 41 are provided with a plurality ofly along supporting bracket's direction side by side, the axis parallel arrangement of a plurality of delivery wheels 41, delivery wheels 41 are the sheave, and delivery wheels 41 and supporting wheel 34 surround into the circular conveyer trough that is used for carrying the water pipe, a plurality of delivery wheels 41 link to each other and keep synchronous rotation through chain or belt, arbitrary delivery wheel 41 is connected with and drives its pivoted conveying motor to the transport of water pipe has been realized.
Preferably, the delivery wheel 41 is mounted on a delivery wheel bracket (not shown) connected to a delivery wheel cylinder (not shown) for driving the delivery wheel bracket to ascend and descend, thereby facilitating the removal of the water pipe.
As shown in FIGS. 10 to 11: the ejecting devices are arranged at intervals, the ejecting device close to the supporting bracket is arranged on the supporting bracket, and the ejecting device close to the end feeding device 13 is arranged on the portal frame 35.
The ejecting device comprises an ejecting air cylinder 43 and an ejecting frame 44, a piston rod of the ejecting air cylinder 43 is vertically arranged upwards, the ejecting air cylinder 43 close to the supporting bracket is installed on the supporting bracket, and the ejecting air cylinder 43 close to the end head feeding device 13 is installed on the portal frame 35. The ejecting frame 44 is arranged on a piston rod of the ejecting cylinder 43 and synchronously ascends and descends along with the piston rod of the ejecting cylinder 43, and the ejecting frame 44 is arranged right below the bearing groove.
One side of the pop-up frame 44 close to the bottom seal feeding device 14 is bent upwards to form a blocking part, so that the water pipes can be popped towards one side of the support bracket far away from the bottom seal feeding device 14 when the water pipes are popped up, and the feeding of all parts of the water pipes is prevented from being hindered.
The ejecting cylinders 43 of the two ejecting devices act synchronously, so that the water pipe can be ejected out of the bearing groove.
The working process of the water heater water pipe assembling device with the automatic popping function is as follows: the bottom seal feeding device 14 conveys the bottom seal 1 to the support bracket, the inner tube feeding device 16 conveys the inner tube 2 to the support bracket, and the conveying wheel 41 is matched with the bottom seal pushing cylinder 9, so that the bottom seal 1 and the inner tube 2 are respectively matched with the bottom seal heat sealing device 15, and the heat sealing of the bottom seal 1 and the inner tube 2 is completed.
The outer tube feeding device 17 conveys the outer tube 3 to the support bracket, and the bottom seal pushing cylinder 9 is matched with the conveying wheel 41, so that the outer tube 3 is sleeved outside the inner tube 2, and the outer tube 3 and the bottom seal 1 are sleeved. The pipe sleeve feeding device 18 conveys the pipe sleeve 4 to the support bracket, and is matched with the conveying wheel 41 and the bottom sealing pushing cylinder 9 to be sleeved on the inner pipe 2 and sleeved with the outer pipe 3.
The sleeve feeding device 19 conveys the sleeve 5 to the support bracket and is sleeved outside the inner pipe 2 by matching with the conveying wheel 41. The head loading device 20 conveys the head 6 to the support bracket and is sleeved outside the sleeve 5 under the matching of the conveying wheel 41. The washer loading device 21 delivers the washer 7 to the support bracket and over the sleeve 5 in cooperation with the delivery wheel 41. The end feeding device 13 clamps the end 8, the end pushing cylinder 12 sucks the end 8 through the end sucker and is matched with the conveying wheel 41, so that the end 8 and the inner pipe 2 are heated through the end heat sealing device 22, and the automatic assembly of the water pipe is completed. After the water pipe is assembled, the two ejecting cylinders 43 synchronously act to eject the water pipe from the bearing bracket, so that the assembly of the next water pipe is prevented from being hindered.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (8)
1. The utility model provides a water heater water pipe assembly quality with automatic pop-up function which characterized in that: the device comprises a support bracket, a bottom seal pushing device, an end head pushing device and a feeding device, wherein the bottom seal pushing device and the end head pushing device are respectively arranged at two ends of the support bracket, a support groove is arranged at the upper side of the support bracket, a bottom seal sucking disc for sucking a bottom seal (1) is arranged on the bottom seal pushing device, an end head sucking disc for sucking an end head (8) is arranged on the end head pushing device, the feeding device is arranged at one side of the support bracket, and heat sealing devices are arranged at two ends of the support bracket;
an ejection device used for ejecting the assembled water pipe is arranged between the end head pushing device and the supporting bracket, the ejection device comprises an ejection cylinder (43) and an ejection frame (44), the ejection cylinder (43) is vertically arranged at the lower side of the supporting groove, and the ejection frame (44) is arranged on a piston rod of the ejection cylinder (43) and synchronously ascends and descends along with the piston rod of the ejection cylinder (43);
the feeding device comprises a bottom sealing feeding device (14), an inner pipe feeding device (16), an outer pipe feeding device (17), a pipe sleeve feeding device (18), a sleeve pipe feeding device (19), an end socket feeding device (20), a gasket feeding device (21) and an end head feeding device (13) which are sequentially arranged on one side of the support bracket, wherein the end head feeding device (13) is arranged between the support bracket and the end head pushing device; end loading attachment (13) include portal frame (35), backup pad (38) and clamp plate (37) all vertical setting, backup pad (38) set up under clamp plate (37), backup pad (38) and clamp plate (37) all are connected with the material loading cylinder that promotes its lift, the material loading cylinder is installed on portal frame (35), the upper end of backup pad (38) and the lower extreme of clamp plate (37) all are provided with the curved clamping part of middle part indent.
2. A water heater pipe assembling device with automatic ejecting function according to claim 1, characterized in that: one side of the ejection frame (44) close to the feeding device is bent upwards to form a blocking part for blocking the water pipe.
3. A water heater pipe assembling device with automatic ejecting function according to claim 1, characterized in that: an end supporting seat (42) is arranged in the portal frame (35), a feeding cylinder connected with the supporting plate (38) is installed on the end supporting seat (42), and an end baffle (36) used for limiting the end of the water inlet pipe is arranged on the upper side of the end supporting seat (42).
4. A water heater pipe assembling device with automatic ejecting function according to claim 1, characterized in that: the bottom sealing feeding device (14) comprises a feeding motor (25), a feeding frame (26), feeding arms (27) and a trough (28), wherein the feeding frame (26) is mounted on an output shaft of the feeding motor (25) and synchronously rotates in a vertical plane along with the output shaft of the feeding motor (25), the feeding arms (27) are arranged in a plurality around the feeding frame (26), a feeding sucker (2701) is mounted at one end, away from the feeding frame (26), of each feeding arm (27), the feeding frame (26) is arranged between the trough (28) and a bearing bracket, and a position yielding port for the feeding arms (27) to pass through is formed in the bearing bracket.
5. A water heater water pipe assembling device with automatic ejecting function according to claim 4, characterized in that: silo (28) be the cell type that the opening is up, silo (28) are close to the one end slidable mounting of last work or material rest (26) have vertical push rod (29), the upper end of push rod (29) is the curved promotion portion of middle part indent, push rod (29) are connected with the push rod cylinder that promotes its lift.
6. A water heater pipe assembling device with automatic ejecting function according to claim 1, characterized in that: the bearing bracket comprises a plurality of bearing wheels (34) arranged side by side, the bearing wheels (34) are grooved wheels, the bearing wheels (34) are arranged side by side to form the bearing grooves, arc-shaped guard plates (23) with convex middle parts are symmetrically arranged on two sides of each bearing wheel (34), and the guard plates (23) are arranged on the upper parts of the bearing wheels (34).
7. A water heater water pipe assembling device with automatic ejecting function according to claim 1 or 6, characterized in that: the upper side of the support bracket is provided with a plurality of conveying wheels (41) side by side along the length direction of the support bracket, the conveying wheels (41) are grooved wheels, and the conveying wheels (41) are all connected with a conveying motor for driving the conveying wheels to rotate.
8. A water heater pipe assembling device with automatic ejecting function according to claim 1, characterized in that: the heat sealing device comprises a heat sealing rotating motor (31), a heat sealing frame (32) and a heat sealing arm (33), an output shaft of the heat sealing rotating motor (31) is connected with the heat sealing frame (32) and drives the heat sealing frame to rotate in a vertical plane, one end of the heat sealing arm (33) is connected with the heat sealing frame (32), a heat sealing head (3301) is installed at the other end of the heat sealing arm, and a heating part used for heating a part to be heat sealed is arranged on the heat sealing head (3301).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911076239.6A CN110757156B (en) | 2019-11-06 | 2019-11-06 | Water heater water pipe assembly quality with auto-eject function |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911076239.6A CN110757156B (en) | 2019-11-06 | 2019-11-06 | Water heater water pipe assembly quality with auto-eject function |
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| CN110757156A CN110757156A (en) | 2020-02-07 |
| CN110757156B true CN110757156B (en) | 2021-05-25 |
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| CN110757156A (en) | 2020-02-07 |
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