CN211328669U - Novel cement kiln flue gas emission reduction device - Google Patents
Novel cement kiln flue gas emission reduction device Download PDFInfo
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- CN211328669U CN211328669U CN201921984206.7U CN201921984206U CN211328669U CN 211328669 U CN211328669 U CN 211328669U CN 201921984206 U CN201921984206 U CN 201921984206U CN 211328669 U CN211328669 U CN 211328669U
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Abstract
The utility model discloses a novel cement kiln flue gas emission reduction device, which structurally comprises a box body, a processing mechanism, support legs, an air inlet pipe, a liquid filling opening, a liquid outlet, an installation chamber, a water pump, a connecting pipe, a liquid groove, an exhaust pipe, a fan, a control panel and a power cord, wherein the processing mechanism is arranged on the inner side of the box body, flue gas is absorbed into a cylinder body under the suction effect generated by a motor driving a fan blade, so that a disc-shaped spray head is driven to rotate through a baffle plate, spraying is uniformly carried out, the sprayed flue gas enters the liquid groove through an air hose, meanwhile, the motor drives a stirring rod through a belt to stir liquid in the liquid groove, so that the liquid and the flue gas are fully mixed to adsorb and precipitate harmful substances and dust particles in the flue gas, and the problem that the prior art directly sprays the flue gas through the liquid sprayed by the spray head is, the emission reduction effect of the flue gas is poor.
Description
Technical Field
The utility model relates to a flue gas emission reduction technical field, concretely relates to novel cement kiln flue gas emission reduction device.
Background
The cement kiln is a main device of a cement clinker dry method production line and a cement clinker wet method production line, and is mainly used for calcining cement clinker and comprises a dry method production cement kiln and a wet method production cement kiln; the cement kiln can be divided into a cement rotary kiln, a metallurgical chemical rotary kiln and a lime rotary kiln according to different materials to be treated; a large amount of flue gas can be discharged when the cement kiln is used, and the flue gas is usually treated by a flue gas emission reduction device in order to reduce the pollution to the environment; in the prior art, the flue gas emission reduction device generally sprays liquid directly through the spray header to treat flue gas, so that the flue gas emission reduction effect is poor.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
In order to overcome the defects of the prior art, the novel cement kiln flue gas emission reduction device is provided, and the problem that in the prior art, liquid is sprayed out of a spray head to treat flue gas directly, so that the emission reduction effect of the flue gas is poor is solved.
(II) technical scheme
The utility model discloses a following technical scheme realizes: the utility model provides a novel cement kiln flue gas emission reduction device, including box, processing mechanism, stabilizer blade, intake pipe, filling opening, leakage fluid dram, installation room, water pump, connecting pipe, liquid tank, blast pipe,
The front side and the rear side of the bottom of the box body and the support legs are of an integrated structure, an air inlet pipe is transversely embedded in the front side of the left part of the box body, a liquid filling opening and a liquid discharging opening are respectively formed in the upper portion and the lower portion of the right side of the front part of the box body, an installation chamber is embedded in the left upper corner of the interior of the box body, a water pump is fastened on the right side of the interior of the installation chamber through bolts, the left side of the water pump is connected with a connecting pipe, the processing mechanism is composed of a spraying mechanism, a motor fixing seat, a motor, fan blades, a small belt pulley, a belt, a large belt pulley, a rotating rod, a stirring rod and a ventilating hose, the spraying mechanism is embedded in the left side of the interior of the box body, the top side of the spraying mechanism is connected with the connecting pipe, motor left side output shaft middle part is fixed with the belt lace wheel to the belt lace wheel passes through belt and big belt pulley normal running fit, the bull stick right side is the integral type structure with the puddler, and the bull stick runs through in big belt pulley inboard and rather than normal running fit, the puddler left side runs through in liquid groove left side and rather than normal running fit, the breather hose left side is connected with the motor fixing base to liquid inslot portion rear side is laid on its right side, power cord and third button all are connected with the motor electricity.
Further, the inside right side of box is provided with the liquid groove, the blast pipe is vertical to be inlayed in box right side top, the inboard middle part of blast pipe is fixed with fan locking through the bolt, control panel sets up in the anterior right side of box to the control panel front side is provided with first button, second button and third button from a left side to the right side, the power cord sets up in the box right side, water pump, fan, first button, second button and third button all are connected with the power cord electricity, the water pump is connected with first button electricity, the fan is connected with second button electricity.
Further, the spraying mechanism is composed of a barrel, an air inlet, a vertical rod, a baffle, a disc-shaped sprayer and an air outlet, the barrel is fastened on the left side inside the box, the air inlet is formed in the front portion of the left side of the barrel, the bottom side inside the barrel is in running fit with the vertical rod, the baffle is vertically embedded in the top side of the vertical rod, the top of the baffle is inserted into the bottom side of the disc-shaped sprayer in a transition fit mode, a through hole is formed in the top of the barrel, a connecting pipe penetrates through the inner side of the through hole, the bottom side of the connecting pipe is in running fit with the disc-.
Furthermore, the water inlet at the rear side of the water pump penetrates through the rear side of the box body.
Further, the diameter of the large pulley is three times that of the small pulley.
Furthermore, both sides all are airtight structure about the motor fixing base to motor fixing base right side middle part is equipped with a passageway.
Further, the middle side of the bottom of the cylinder body is hollow, and a filter screen is embedded in the cylinder body.
Further, the water pump is an ISG series water pump.
Furthermore, the type of the fan is T35-11 fan.
Further, the motor is a servo motor
Furthermore, the small belt pulley and the large belt pulley are made of tungsten steel.
(III) advantageous effects
Compared with the prior art, the utility model, following beneficial effect has:
this design has set up processing mechanism in the box inboard, under the suction effect that the motor drove the flabellum and produces, the flue gas is absorbed into in the barrel, thereby it rotates to drive the disc shower nozzle through the baffle, evenly spray, the flue gas after spraying passes through the breather hose and gets into the liquid inslot, the motor passes through the belt simultaneously and drives the puddler and mix the liquid in the liquid inslot, thereby make liquid and flue gas intensive mixing adsorb the sediment with harmful substance and dust particle in the flue gas, it generally directly sprays the processing to the flue gas through shower head blowout liquid to have solved prior art, make the relatively poor problem of emission reduction effect of flue gas.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the inside of the case of the present invention;
fig. 3 is a schematic structural view of the spraying mechanism of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 2;
fig. 5 is a schematic structural view of the connection between the small belt pulley and the large belt pulley of the present invention.
In the figure: a box body-1, a processing mechanism-2, a support leg-3, an air inlet pipe-4, a liquid filling port-5, a liquid discharging port-6, an installation chamber-7, a water pump-8, a connecting pipe-9, a liquid tank-10, an exhaust pipe-11, a fan-12, a control panel-13, a power line-14, a spraying mechanism-21, a motor fixing seat-22, a motor-23, a fan blade-24, a small belt pulley-25, a belt-26, a large belt pulley-27, a rotating rod-28, a stirring rod-29, a ventilation hose-30, a first button-131, a second button-132, a third button-133, a cylinder body-211, an air inlet-212, a vertical rod-213, a baffle-214, a disc-shaped spray head-215, a disc, And an air outlet-216.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the present invention provides a novel cement kiln flue gas emission reduction device: comprises a box body 1, a processing mechanism 2, support legs 3, an air inlet pipe 4, a liquid filling port 5, a liquid discharging port 6, an installation chamber 7, a water pump 8, a connecting pipe 9, a liquid groove 10, an exhaust pipe 11, a fan 12, a control panel 13 and a power cord 14, wherein the front side and the rear side of the bottom of the box body 1 are in an integral structure with the support legs 3, the air inlet pipe 4 is transversely embedded at the front side of the left part of the box body 1, the liquid filling port 5 and the liquid discharging port 6 are respectively arranged at the upper part and the lower part of the right part of the front part of the box body 1, the installation chamber 7 is embedded at the upper left corner of the inside of the box body 1, the water pump 8 is tightly fixed at the right side of the installation chamber 7 through bolts, the left side of the water pump 8 is connected with the connecting pipe 9, the processing mechanism 2 comprises a spraying mechanism 21, a motor fixing seat 22, a motor, spray mechanism 21 right part top side and be the integral type structure with motor fixing base 22, motor fixing base 22 inboard middle part is fixed with motor 23 locking through the bolt, motor 23 left side output shaft and the coaxial rotation of flabellum 24, motor 23 left side output shaft middle part is fixed with belt lace wheel 25, and belt lace wheel 25 passes through belt 26 and big belt pulley 27 normal running fit, bull stick 28 right side and puddler 29 are the integral type structure, and bull stick 28 runs through in big belt pulley 27 inboard and rather than normal running fit, puddler 29 left side runs through in liquid tank 10 left side and rather than normal running fit, breather hose 30 left side is connected with motor fixing base 22, and its right side is laid in the inside rear side of liquid tank 10, power cord 14 and third button 133 all are connected with motor 23 electricity.
Wherein, the inside right side of box 1 is provided with liquid groove 10, exhaust pipe 11 is vertical to be inlayed in 1 right side top of box, 11 inboard middle parts of exhaust pipe are fixed with fan 12 locking through the bolt, control panel 13 sets up in 1 front portion right sides of box to control panel 13 front side is provided with first button 131, second button 132 and third button 133 from a left side to the right side, power cord 14 sets up in 1 right side of box, water pump 8, fan 12, first button 131, second button 132 and third button 133 all are connected with power cord 14 electricity, water pump 8 is connected with first button 131 electricity, fan 12 is connected with second button 132 electricity.
The spraying mechanism 21 comprises a cylinder 211, an air inlet 212, an upright rod 213, a baffle 214, a disk-shaped spray head 215 and an air outlet 216, wherein the cylinder 211 is fastened on the left side inside the box body 1, the air inlet 212 is arranged on the front portion of the left side of the cylinder 211, the bottom side inside the cylinder 211 is in running fit with the upright rod 213, the baffle 214 is vertically embedded on the top side of the upright rod 213, the top of the baffle 214 is inserted into the middle side of the bottom of the disk-shaped spray head 215 in a transition fit manner, a through hole is arranged on the top of the cylinder 211, a connecting pipe 9 penetrates through the inner side of the through hole, the bottom side of the connecting pipe 9 is in running fit with the.
Wherein, 8 rear side intakes of water pump penetrate in box 1 rear side, are convenient for put through external water source and realize spraying.
Wherein, the diameter of the big belt pulley 27 is three times of the diameter of the small belt pulley 25, so that the small belt pulley 25 can drive the big belt pulley 27 to rotate slowly.
Wherein, both sides all are airtight structure about motor fixing base 22 to motor fixing base 22 right side middle part is equipped with a passageway, is convenient for absorb the inside flue gas of barrel 211.
Wherein, barrel 211 bottom middle side is fretwork form to its inside filter screen that has inlayed is favorable to the liquid discharge external world after spraying.
Wherein, the water pump 8 is an ISG series water pump.
The type of the fan 12 is a T35-11 fan.
The motor 23 is a servo motor.
Wherein, the materials used for the small belt pulley 25 and the large belt pulley 27 are tungsten steel.
According to the table show, belt pulley 25 and big belt pulley 27 all adopt the tungsten steel to make, its hardness, support intensity are big.
The material used for the small belt pulley 25 and the large belt pulley 27 is tungsten steel, the tungsten steel (hard alloy) has a series of excellent properties such as high hardness, wear resistance, good strength and toughness, heat resistance, corrosion resistance and the like, particularly the high hardness and wear resistance, the tungsten steel basically keeps unchanged even at the temperature of 500 ℃, the tungsten steel still has high hardness at the temperature of 1000 ℃, and a matrix of the tungsten steel consists of two parts: a part is a hardening phase; the other part is a bonding metal, which is generally an iron group metal, and cobalt and nickel are commonly used.
The working principle is as follows: firstly, the design is placed at a position where the flue gas of a cement kiln is required to be treated, then the gas inlet pipe 4 is connected with a flue gas outlet, the water inlet end at the rear side of the water pump 8 is connected with an external water source, the power line 14 is connected with the external power source, and then sodium hydroxide absorption liquid is added into the liquid tank 10 through the liquid adding port 5 so as to use the design; the user presses the first button 131, the second button 132 and the third button 133 respectively to electrify the water pump 8, the fan 12 and the motor 23, the water pump 8 absorbs external water source to spray water from the bottom of the disc-shaped spray head 215, the smoke is absorbed into the cylinder 211 under the action of the suction force generated by the fan blades 24 driven by the motor 23, so that the disc-shaped spray head 215 is driven by the baffle 214 to rotate, spraying is uniformly carried out, the sprayed liquid is discharged from the bottom side of the cylinder 211, the sprayed smoke enters the sodium hydroxide absorption liquid of the liquid tank 10 through the air hose 30 under the action of the motor 23, meanwhile, the motor 23 drives the belt 26 to drive the large belt pulley 27 to rotate through the small belt pulley 25, the large belt pulley 27 drives the stirring rod 29 to stir the liquid in the liquid tank 10 through the rotating rod 28, so that the liquid and the smoke are fully mixed to adsorb and precipitate harmful substances and dust particles in the smoke, and then the flue gas after emission reduction is exhausted from the exhaust pipe 11 under the action of the fan 12.
The basic principle and the main characteristics of the utility model and the advantages of the utility model have been shown and described above, and the utility model discloses the standard part that uses all can purchase from the market, and dysmorphism piece all can be customized according to the record of the description with the drawing, and the concrete connection mode of each part all adopts conventional means such as ripe bolt rivet among the prior art, welding, and machinery, part and equipment all adopt prior art, conventional model, and conventional connection mode in the prior art is adopted in addition to circuit connection, and the details are not repeated here.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. A novel cement kiln flue gas emission reduction device comprises a box body (1), support legs (3), an air inlet pipe (4), a liquid filling port (5), a liquid discharge port (6), an installation chamber (7), a water pump (8), a connecting pipe (9), a liquid tank (10), an exhaust pipe (11), a fan (12), a control panel (13) and a power line (14), wherein the front side and the rear side of the bottom of the box body (1) are in an integrated structure with the support legs (3), the air inlet pipe (4) is transversely embedded in the front side of the left part of the box body (1), the upper part and the lower part of the right side of the front part of the box body (1) are respectively provided with the liquid filling port (5) and the liquid discharge port (6), the installation chamber (7) is embedded in the upper left corner of the interior of the box body (1), the water pump (8) is fastened on;
the method is characterized in that: the device is characterized by further comprising a processing mechanism (2), wherein the processing mechanism (2) is composed of a spraying mechanism (21), a motor fixing seat (22), a motor (23), fan blades (24), a small belt pulley (25), a belt (26), a large belt pulley (27), a rotating rod (28), a stirring rod (29) and a ventilation hose (30), the spraying mechanism (21) is embedded in the left side inside the box body (1), the top side of the spraying mechanism (21) is connected with a connecting pipe (9), the top side of the right part of the spraying mechanism (21) is in an integrated structure with the motor fixing seat (22), the middle part of the inner side of the motor fixing seat (22) is locked and fixed with the motor (23) through bolts, the output shaft on the left side of the motor (23) coaxially rotates with the fan blades (24), the small belt pulley (25) is fixed in the middle part of the output shaft on the left side of the motor (23), and the small belt, the utility model discloses a motor, including bull stick (28), bull stick (28) right side and puddler (29) are the integral type structure to bull stick (28) run through in big belt pulley (27) inboard and rather than normal running fit, puddler (29) left side run through in liquid groove (10) left side and rather than normal running fit, breather hose (30) left side is connected with motor fixing base (22) to its right side is laid in the inside rear side of liquid groove (10), power cord (14) and third button (133) all are connected with motor (23) electricity.
2. The novel cement kiln flue gas emission reduction device according to claim 1, characterized in that: the utility model discloses a solar water heater, including box (1), blast pipe (11), fan (12), control panel (13), power cord (14), power cord (12), water pump (8), fan (12), first button (131), second button (132) and third button (133) all are connected with power cord (14) electricity, water pump (8) are connected with first button (131) electricity, fan (12) electricity is connected with second button (132) electricity, fan (12) are connected with second button (132) electricity.
3. The novel cement kiln flue gas emission reduction device according to claim 1, characterized in that: the spraying mechanism (21) comprises a cylinder body (211), an air inlet (212), an upright rod (213), a baffle (214), a disc-shaped spray head (215) and an air outlet (216), the cylinder body (211) is fastened on the left side inside the box body (1), the air inlet (212) is formed in the front portion of the left side of the cylinder body (211), the bottom side inside the cylinder body (211) is in running fit with the upright rod (213), the baffle (214) is vertically embedded in the top side of the upright rod (213), the top of the baffle (214) is inserted into the middle side of the bottom of the disc-shaped spray head (215) in a transition fit mode, a through hole is formed in the top of the cylinder body (211), a connecting pipe (9) penetrates through the inner side of the through hole, the bottom side of the connecting pipe (9) is in running fit with the disc-shaped.
4. The novel cement kiln flue gas emission reduction device according to claim 1, characterized in that: and the water inlet at the rear side of the water pump (8) penetrates through the rear side of the box body (1).
5. The novel cement kiln flue gas emission reduction device according to claim 1, characterized in that: the diameter of the large belt pulley (27) is three times that of the small belt pulley (25).
6. The novel cement kiln flue gas emission reduction device according to claim 1, characterized in that: both sides all are airtight structure about motor fixing base (22) to motor fixing base (22) right side middle part is equipped with a passageway.
7. The novel cement kiln flue gas emission reduction device according to claim 3, characterized in that: the middle side of the bottom of the cylinder body (211) is hollow, and a filter screen is embedded in the cylinder body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921984206.7U CN211328669U (en) | 2019-11-15 | 2019-11-15 | Novel cement kiln flue gas emission reduction device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921984206.7U CN211328669U (en) | 2019-11-15 | 2019-11-15 | Novel cement kiln flue gas emission reduction device |
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| CN211328669U true CN211328669U (en) | 2020-08-25 |
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| CN201921984206.7U Active CN211328669U (en) | 2019-11-15 | 2019-11-15 | Novel cement kiln flue gas emission reduction device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113476999A (en) * | 2021-08-09 | 2021-10-08 | 刘顺利 | A gas cleaning device for environmental protection |
| CN113797717A (en) * | 2021-08-30 | 2021-12-17 | 东台市顺达工业气体有限公司 | Gas separator in dissolved acetylene wet purification production |
-
2019
- 2019-11-15 CN CN201921984206.7U patent/CN211328669U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113476999A (en) * | 2021-08-09 | 2021-10-08 | 刘顺利 | A gas cleaning device for environmental protection |
| CN113797717A (en) * | 2021-08-30 | 2021-12-17 | 东台市顺达工业气体有限公司 | Gas separator in dissolved acetylene wet purification production |
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Address after: 750336 Qianlishan Industrial Park, Haibowan District, Wuhai City, Inner Mongolia Autonomous Region Patentee after: Inner Mongolia Qianfeng Cement Group Co.,Ltd. Patentee after: Qianfeng Cement Branch of Inner Mongolia WanChen Energy Co.,Ltd. Address before: 016000 Qianlishan, Haibowan District, Wuhai City, Inner Mongolia Autonomous Region Patentee before: Inner Mongolia WanChen Energy Co.,Ltd. Patentee before: Qianfeng Cement Branch of Inner Mongolia WanChen Energy Co.,Ltd. |