CN211318675U

CN211318675U - Relay full load test device

Info

Publication number: CN211318675U
Application number: CN201921807351.8U
Authority: CN
Inventors: 高�敬一; 熊焰明
Original assignee: Jiangsu Eeest Advanced Technology Co ltd
Current assignee: Jiangsu Eeest Advanced Technology Co ltd
Priority date: 2019-10-25
Filing date: 2019-10-25
Publication date: 2020-08-21
Anticipated expiration: 2029-10-25

Abstract

A relay full load test device is simple and reasonable in structural design, the total power of a power supply and total experimental energy consumption can be greatly reduced, the relay full load test device comprises a power supply E, a resistor R and a switch S1 which are connected in series, a loop formed by a relay K, the power supply E, the resistor R and a switch S1 is connected in parallel, a switch S1 is connected between the relay K and the resistor R, the relay K is connected with a low-voltage constant current source loop in parallel, the low-voltage constant current source loop comprises a power supply Y and a switch S2 which are connected in parallel, the output current of the power supply Y is equal to the experimental rated current of the relay K, the output voltage of the power supply Y is lower than the experimental rated voltage of the relay K, the power supply E and the power supply Y are a direct current power supply or an alternating current power supply, the switch S1.

Description

Relay full load test device

Technical Field

The utility model relates to a relay full load test technical field specifically is a relay full load test device and method that reduces the energy consumption.

Background

The relay is a switch component, must bear the voltage, the current impact brought when opening and closing in the work, must bear the internal resistance that the holding current brought after opening and cause the consumption, in order to guarantee the reliability of the relay, need to carry on the full load test to the relay usually, according to the relevant standard, the relay of the high reliable grade must carry on the full load test, the full load test of the relay commonly used at present means to connect the load to the relay in series under the condition of rated voltage current, and add power to it, then control the relay to carry on the continuity operation of certain time interval turning on, turning on and keeping, turning off, the purpose of the full load test of the relay: ensuring that the relay can withstand the corresponding voltage current surges and power consumption in these three operations.

However, in the prior art, the devices for the relay full-load test are fewer, and the problems of large load power consumption and high total test energy consumption exist, the main reason is that the time of the on-hold stage is longest in three actions of on, on-hold and off, and the output power of the power supply is the largest, at this time, because the internal resistance of the relay is small, the internal power consumption of the relay is low, and the main power of the power supply is output to the load, the problem of large load power consumption exists, and the load generates large heat because of consuming the main power, so that a high-efficiency heat dissipation device needs to be installed on the load to control the load to be kept at a safe temperature, and the problem of high total test energy consumption further occurs because of the use of the heat dissipation device; a common relay full-load test device in the prior art is shown in fig. 1, a resistor R, a power supply E and a relay K of the conventional relay full-load test device are connected in series, and power output by the power supply E is mainly consumed on the resistor R.

With the increasing of the production capacity of the relay, the rated voltage and current of a single relay are increased, the difficulty of a load test is increased, for batch production, a mode of testing more relays at one time is adopted, at this time, the power consumption and the load heat dissipation bring higher cost, especially for the batch production full load test of the relay with larger rated voltage and current, the required total power, the load heat dissipation capacity and the total test energy consumption reach the practical and unassawable degree, and the prior art cannot solve the great problem.

SUMMERY OF THE UTILITY MODEL

The device that is used for relay full load test to exist among the prior art is less, and load power consumption is big, the problem that experimental total energy consumption is low, the utility model provides a relay full load test device and method that reduces the energy consumption, its structural design is simple reasonable, but greatly reduced total power and experimental total energy consumption.

The utility model provides a relay full load test device, its includes series connection ' S relay K, resistance R, relay K, resistance R with power E connects, its characterized in that, power E, resistance R, switch S1 establish ties, relay K is parallelly connected with the loop that power E, resistance R, switch S1 constitute, the parallelly connected low pressure constant current source return circuit of relay K, low pressure constant current source return circuit includes parallelly connected power Y, switch S2, power Y ' S output current equals with relay K ' S experimental rated current, power Y ' S output voltage is less than relay K ' S experimental rated voltage, power E, power Y are DC power supply or AC power supply, switch S2 is single-pole single-throw switch or single-pole double-throw switch, power E ' S voltage is higher than power Y ' S voltage.

The low-voltage constant current source circuit is further characterized in that the switch S2 is a single-pole single-throw switch, the power source E and the power source Y are direct-current power sources, the low-voltage constant current source circuit further comprises a diode D or a switch S3, one end of the resistor R is connected with the switch end 1 port of the relay K, one end of the switch S2 and the negative electrode of the power source Y respectively, the other end of the switch S2 and the positive electrode of the power source Y are connected with the anode of the diode D, the cathode of the diode D is connected with one end of the switch S1 and the switch end 2 port of the relay K respectively, and the other end of the switch S1 is connected with the positive electrode of the;

one end of the resistor R is respectively connected with a switch end 1 port of the relay K, one end of a switch S2 and the negative electrode of a power supply Y, the other end of the switch S2 and the positive electrode of the power supply Y are connected with one end of the switch S3, the other end of the switch S3 is respectively connected with one end of a switch S1 and a switch end 2 port of the relay K, and the other end of the switch S1 is connected with the positive electrode of the power supply E;

the switch S2 is a single-pole double-throw switch, the power supply E and the power supply Y are a direct-current power supply or an alternating-current power supply, the negative electrode of the power supply E is connected with one end of a resistor R, the other end of the resistor R is respectively connected with the positive electrode of the power supply Y, one end of a switch S1 and the switch end 1 port of a relay K, the switch end 2 port of the relay K is connected with the common end 1 port of the switch S2, the switch S2 2 port is connected with the negative electrode of the power supply E, and the switch S2 3 port is respectively connected with the negative electrode of the power supply Y and the other end of the switch S1;

the switch S1 and the switch S2 are signal control switches, relays or air switches;

the relay K is a direct current relay or an alternating current relay;

the relay K is an electromagnetic traditional relay, a solid-state relay or a high-power contactor.

The method for carrying out the full-load test of the relay and reducing the power consumption by using the full-load test device comprising the single-pole single-throw switch S1 and the diode D comprises the following specific steps: m1, the experiment begins, and relay K internal switch is in the state of opening a way, and switch S2 is in the closed conducting state, and closed switch S1 makes power E, the relay K of being surveyed insert the experiment return circuit, and the voltage of setting power E as U, the voltage at relay K both ends is U_kVoltage U across resistor R_RThe voltage across the switch S is U_SAt this time, the voltage U is the full rated voltage U1 of the power supply E and the voltage U of the relay K_k=U1；

M2, the relay K switches on, the first closed circuit that power E, relay K, resistance R, switch S1 constitute switches on, the switching on of relay K is that power E is in the switching on under full rated voltage U1, full rated current I, after relay K switches on stably, the voltage at relay K both ends drops for switching on voltage drop U_k1，U_k1< U1, voltage U across resistor R_RRises to U_R1Voltage U_R1Equal to the full rated voltage U1 of the source E minus the voltage U of the relay K_k1I.e. U_R1=U1-U_k1；

M3, keeping the relay K on;

m4, turning off a relay K;

it is characterized in that the preparation method is characterized in that,

in step M3, the switch S1 and the switch S2 are sequentially turned off, the power supply Y, the diode D, and the relay K form a low-voltage power-on loop, and the low-voltage power-on loop is turned on, wherein a current I flows through the low-voltage power-on loop, and the current I is an output current of the power supply Y, namely a test rated current of the relay K;

in step M4, when the steady state on test time of the relay switch reaches the end, the switch of the relay K is turned off under the condition that the power supply E is at the full rated voltage U1 and the full rated current I, and the specific steps include:

m41, firstly closing the switch S2 to turn off the low-voltage power-on loop and turn on the low-voltage constant current source loop;

m42, then closing switch S1, the first closed loop that power E, resistance R, relay switch K, switch S1 constitute switches on, voltage, the electric current through relay K are provided by power E, power E is in the state of full rated voltage U1, full rated current I output, turn off relay K, realize that relay K cuts off under full rated voltage U1, full rated current I of power E.

A method for carrying out full-load test of a relay and reducing power consumption by adopting a full-load test device comprising the single-pole single-throw switch S1 and the switch S3 comprises the following specific steps:

m1, the test begins, the internal switch of the relay K is in the open circuit state, the switch S3 is disconnected, the switch S2 is in the closed conducting state, the switch S1 is closed, the power supply E and the tested relay K are connected into the experimental loop, the voltage of the power supply E is U, and the voltage of the two ends of the relay K is U_kVoltage U across resistor R_RThe voltage across the switch S is U_SAt this time, the voltage U is the full rated voltage U1 of the power supply E and the voltage U of the relay K_k=U1；

M2, the relay K switches on, the first closed circuit that power E, relay K, resistance R, switch S1 constitute switches on, the switching on of relay K is that power E is in the switching on under full rated voltage U1, full rated current I, after relay K switches on stably, the voltage at relay K both ends drops for switching on voltage drop U_k1，U_k1< U1, voltage U across resistor R_RRises to U_R1Voltage U_R1Equal to the full rated voltage U1 of the source E minus the voltage U of the relay K_k1；

M3, keeping the relay K on;

m4, turning off a relay K;

it is characterized in that the preparation method is characterized in that,

in step M3, sequentially turning off the switch S1, the switch S2, and turning on the switch S3, so that the power supply Y, the switch S3, and the relay K form a low-voltage power-on loop, and a current I flows through the low-voltage power-on loop, where the current I is an output current of the power supply Y, that is, a test rated current of the relay K;

m41, firstly, sequentially closing the switch S2 and opening the switch S3 to turn off the low-voltage power-on loop and turn on the low-voltage constant current source loop;

m42, then closing the switch S1, the first closed loop formed by the power E, the resistor R, the relay switch K and the switch S1 is conducted, the voltage and the current passing through the relay K are both provided by the power E, and the relay K is turned off when the power E is in the state of full rated voltage U1 and full rated current I output, so that the relay K is turned off under the condition of full rated voltage U1 and full rated current I of the power E.

The power supply is further characterized in that the relay is a direct current relay, and the power supply E and the power supply Y are both direct current relays.

A method for carrying out a relay full-load test and reducing power consumption by using the relay full-load test device comprising the single-pole double-throw switch S1, the power supply E and the power supply Y comprises the following specific steps: m1, the experiment begins, the internal switch of relay K is in the open circuit state, switch S1 is in the closed conducting state, 1 port of switch S2 is connected with 2 ports of switch S2, make power E, relay K under test insert the experiment return circuit, presume the voltage of power E as U, the voltage of the both ends of relay K is U_kVoltage U across resistor R_RThe voltage across the switch S is U_SAt this time, the voltage U is the full rated voltage U1 of the power supply E and the voltage U of the relay K_k=U1；

M2, relay K is turned on, power supply E and relayK. The first closed loop formed by the resistor R and the switch S1 is conducted, the relay K is conducted when the power supply E is at the full rated voltage U1 and the full rated current I, and after the relay K is stably conducted, the voltage at two ends of the relay K is reduced to U_k1Voltage U across resistor R_RRises to U_R1Voltage U_R1Equal to the full rated voltage U1 of the source E minus the voltage U of the relay K_k1I.e. U_R1=U1- U_k1；

M3, keeping the relay K on;

m4, turning off a relay K;

it is characterized in that the preparation method is characterized in that,

in step M3, the 1 port of the switch S2 is connected to the 2 port of the switch S2, and a low-voltage power-on circuit including the power supply Y, the switch S2, and the relay K is turned on, and a current I flows through the low-voltage power-on circuit, where the current I is an output current of the power supply Y, that is, a test rated current of the relay K;

m41, firstly closing the switch S1 to conduct the low-voltage constant current source loop;

m42, then connecting the port 1 and the port 2 of the switch S2, conducting a first closed loop formed by a power supply E, a resistor R, a relay switch K and a switch S2, wherein the voltage and the current of the relay K are provided by the power supply E, and the relay K is turned off when the power supply E is in a state of full rated voltage U1 and full rated current I output, so that the relay K is turned off under the full rated voltage U1 and the full rated current I of the power supply E.

The power supply E and the power supply Y are both alternating current power supplies, and the relay K is an alternating current relay;

and the power supply E and the power supply Y are both direct current power supplies, and the relay K is a direct current relay.

Adopt the utility model discloses following beneficial effect can be reached: the device is applied to a relay full-load test, a resistor R is selected as a load in the full-load test because the response of the resistor R to voltage and current is real-time, no response delay caused by similar electronic loads exists, so as to ensure that the impact generated by the external voltage and current when the relay K acts is not weakened due to the load delay, a low-voltage constant current source loop comprising a switch S2 and a power supply Y is connected in parallel at two ends of the relay K, the output current of the power supply Y is equal to the rated current of the relay K, and the first closed loop comprising the power supply E and the resistor R or the low-voltage electrifying loop comprising the power supply Y and a switch S2 can be selected to be connected when the tested relay is conducted by controlling the on-off of the switch S2 and the on-off of the single-pole single-throw switch or the port switching of the single-pole double-throw switch, the output current of the power supply Y is equal to the, therefore, when the first closed loop and the low-voltage electrifying loop are switched, the current passing through the relay K is not changed, when the first closed loop is disconnected and the low-voltage electrifying loop is switched on, the relay K is still in a conduction and holding state under the rated current, no current passes through the resistor R, and a heat radiating device is not required to be installed, so that the energy consumption of the whole device can be effectively reduced, the input cost is reduced, and the full-load test requirement of batch production of the relays with large rated voltage and current is met.

Drawings

FIG. 1 is a schematic circuit diagram of a prior art relay full load test apparatus;

fig. 2 is a schematic circuit diagram of a full-load relay testing device according to the first embodiment;

FIG. 3 is a schematic circuit diagram of a relay full load test apparatus according to a second embodiment;

FIG. 4 is a waveform diagram of voltage changes of a relay K during turn-off, turn-on hold, and turn-off again when a relay full load test is performed by using a conventional relay full load test apparatus;

fig. 5 is a waveform diagram of voltage variation of the relay K when the relay full load test device of the first embodiment is used for performing a relay full load test;

FIG. 6 is a waveform diagram of the current change of a relay K when the existing relay full load test device is used for carrying out the relay full load test;

fig. 7 is a waveform diagram of current change of the relay K when the relay full load test device of the first embodiment is used for carrying out a relay full load test;

FIG. 8 is a waveform diagram illustrating the power consumption variation of a relay K when a full-load relay test is performed by using a conventional full-load relay test apparatus;

fig. 9 is a waveform diagram of power consumption variation of the relay K when the relay full load test apparatus of the first embodiment is used for performing a relay full load test;

fig. 10 is a waveform diagram of voltage change of the relay K when the relay full load test device of the second embodiment is used for carrying out the relay full load test;

fig. 11 is a waveform diagram of current change of the relay K when the relay full load test device of the second embodiment is used for performing a relay full load test;

FIG. 12 is a waveform diagram of voltage variation across the resistor R when a full-load relay test is performed using a conventional full-load relay test apparatus;

fig. 13 is a waveform diagram of power W consumed by the relay K when the relay full load test is performed by using the conventional relay full load test apparatus and power consumed by the relay K when the test apparatus of the first embodiment is used;

fig. 14 is a schematic circuit diagram of a relay full-load test apparatus according to a third embodiment.

Detailed Description

Referring to fig. 2, in a first embodiment, a relay full-load test apparatus is used for a dc relay full-load test, and includes a relay K and a resistor R connected in series, the power E and the resistor R are connected in series with a switch S1, the relay K is connected in parallel with a loop formed by the power E, the resistor R and a switch S1, the relay K is connected in parallel with a low-voltage constant current source loop, the low-voltage constant current source loop includes a power Y, a switch S2 and a diode D, the switch S2 is a single-pole single-throw switch, one end of the resistor R is connected with a port 1 of a switch K, one end of the switch S2 and a cathode of the power Y, the other end of the switch S2 and an anode of the power Y are connected with an anode of the diode D, a cathode of the diode D is connected with one end of a switch S1 and a port 2 of the switch K, the other end of the switch S1 is connected, the power supply E, the power supply Y, the switches S1 and S2 can adopt the prior art, the power supply E and the power supply Y are both direct-current power supplies, the voltage of the power supply Y is far lower than that of the power supply E, the output current of the power supply Y is equal to the test rated current of the relay K, the output voltage of the power supply Y is lower than the test rated voltage of the relay K, and the current output by the power supply Y is the limited current I.

A method for carrying out full load test on a direct current relay and reducing power consumption by using the device comprises the following specific steps:

m1, the experiment begins, the internal switch of relay K is in the open circuit state, switch S2 is in the conducting state, close switch S1, power E, resistance R, switch S1 constitute the experiment loop, because the internal switch of relay K is in the open circuit state, the voltage of external power E is all added at the switch both ends of relay K, the electric current through resistance R is minimum, can ignore, power Y is switched on switch S2 short-circuit, power Y and switch S2 constitute the closed low-voltage constant current source loop, set the voltage of power Y as U_YUnder the unidirectional conductive isolation of the diode D, the low-voltage constant-current source loop and the experimental loop are in an isolated state, no current flows between the low-voltage constant-current source loop and the experimental loop, the voltage of the power supply Y is set to be U, and the voltage at two ends of the relay K is set to be U_kVoltage U across resistor R_RThe voltage across the switch S is U_SAt this time, the voltage U is the rated voltage U of the power supply E₁Voltage U of relay K_k=U₁Voltage U across resistor R_R=U_S=0；

M2, the relay K is conducted, the loop formed by the power supply Y, the relay K, the resistor R and the switch S1 is conducted to form a first closed loop, the voltage of the cathode of the diode D is larger than the voltage of the anode, therefore, the diode D is in a cut-off state, and the conducting current I flows in the first closed loop, and the conducting current is the rated current I of the relay K_KAt this time, I_K= I, before relay K is switched on, the voltage on two sides of relay K reaches rated voltage U1, after switching on, power supply E provides rated voltage U1 and rated current I for resistor R and relay K, therefore, relay K is switched on at rated voltageConducting under the voltage U1 and the rated current I, and entering a conducting maintaining stage of the step M3 after the relay K is conducted;

m3, relay K is turned on and kept, switch S1 is turned off, switch S1 is turned off to disconnect the power supply E and the connection between the resistor R and the relay K, the power supply E stops supplying power to the resistor R and the relay K, the first closed loop is interrupted, then the switch S2 is turned off to interrupt the low-voltage constant current source loop, the voltage of the anode of the diode D is larger than the voltage of the cathode, therefore, the diode is turned on, the power supply Y, the diode D and the relay K form a low-voltage electrifying loop to be turned on, the power supply Y is a constant-current direct-current power supply, the current of the power supply Y is equal to the rated current of the relay K, the current flowing through the relay K is not changed, and the_k1The current in the low-voltage power-on loop is kept as the current I, and the first closed loop is interrupted, so that no current passes through the resistor R, the resistor R does not consume power, the current passing through the relay K is provided by the power supply Y, and the voltage of the power supply Y is far lower than that of the power supply E, so that the power consumed by the relay K in the experimental maintenance stage is less, and the effect of reducing the power consumption is achieved;

m4, the relay K is turned off, when the steady state conducting experiment time of the relay switch is over, the switch of the relay K is turned off under the conditions of rated voltage U1 and rated current I1, before the relay K is turned off, the relay K is required to be firstly under the conditions of rated voltage U1 and rated current I2, and the specific steps comprise:

m41, firstly closing the switch S2 to turn off the low-voltage power-on loop and turn on the low-voltage constant-current source loop to enable the power supply Y to be in a short-circuit state, stopping supplying current to the relay K, and exiting the low-power-consumption power supply state in the test;

m42, then closing the switch S1, the closing of the switch S2 and the closing of the switch S1 are a sequential continuous process, a power supply E, a resistor R, a relay switch K and the switch S1 form a first closed loop to be conducted, the relay K has a current I flowing through, the current is provided by the power supply E, then the relay K is turned off, and therefore the relay K is turned off under the conditions of full rated voltage U1 and full rated current I of the power supply E, at the moment, the power supply voltage U is the rated voltage U1 of the power supply E, and the relay K is turned offAfter the switch-off, the voltage Uk = U1 on both sides and the voltage U across the resistor R_R=U_S=0。

In fig. 4 and 5, the horizontal axis represents time T, the vertical axis represents voltage Uk at two ends of the relay K, the opening instant of the relay K is T1, the closing instant of the relay is T2, the curve represents the voltage change at two ends of the relay K in the whole test process of closing, conducting maintaining and closing of the relay K, as can be seen from fig. 4, when the relay K is closed, the voltage at two ends of the relay K is rated voltage U1, and when the relay K is opened (T1), the voltage at two ends of the relay K is gradually reduced to U1_k1，U_k1The conduction voltage drop of the relay K is far less than the rated voltage U1, and the relay K is in the conduction voltage drop U in the conduction maintaining stage_k1Continuously conducting, keeping for T1-T2 time, then closing the relay K, and immediately closing the relay K (T2), wherein the voltage at two ends of the relay K drops by conduction voltage U_k1Gradually increasing to rated voltage U1, thereby realizing the whole test process of the relay K, as can be seen from FIG. 5, after the relay full load test device in the first embodiment of the utility model is adopted, in the steps M1-M4, the voltage change conditions at the two ends of the relay K are the same as the conditions of the existing test device, therefore, the full load test of the relay K can be realized by adopting the test device;

in fig. 6 and 7, the horizontal axis represents time T, the vertical axis represents current passing through the relay K, the curve represents the current change status during the whole test process of turn-off, turn-on and hold of the relay K, as can be seen from fig. 4, when the relay K is turned off, the current is zero, the relay K is turned on instantaneously (T1), the current gradually rises to the rated current I, the rated current is provided by the power supply E, the relay K is turned on and held during the turn-on and hold stage, the relay K is continuously turned on under the rated current I, the rated current is provided by the power supply Y, after the time T1-T2 is held, the relay K is turned off, and the relay K is turned off instantaneously (T2), the current gradually decreases to zero, thereby realizing the whole test process of the relay K, as can be seen from fig. 5, after the relay full-load test device in the first embodiment of the present invention is adopted, in the steps M1-S4, the current change condition of the relay K is the same as that of the existing test device, so that the full-load test of the relay K can be realized by adopting the test device;

in fig. 8 and 9, the horizontal axis represents time T, the vertical axis represents power consumption of the relay K, the instant of opening the relay K is T1, the instant of closing the relay K is T2, and the curve represents power variation during the whole test process of turning off, turning on, keeping on and turning off the relay K, as can be seen from fig. 4, when the relay K is turned off, the power consumption of the relay K is zero, and when the relay K is turned on (T1), the power consumption of the relay K gradually increases to the rated power P_{Forehead (forehead)}This rated power is provided by power E, relay K switches on the maintenance stage, relay K works under rated power, this rated power is provided by power Y, switch on and keep behind T1~ T2 time, relay K closes in the twinkling of an eye (T2), relay K's power consumption reduces gradually until being zero, can see from figure 9, adopt the utility model provides a behind the relay full load test device in the first time, in step M1 time, relay K's power consumption is zero, get into step M2, in the twinkling of an eye (T1) that relay K opened, entire system's power consumption rises gradually to rated power P_{Forehead (forehead)}When the relay K is switched on stably, the step M3 is performed, the relay K is switched on and kept, the current passing through the relay K is supplied by the power supply Y, and the voltage of the power supply Y is far less than that of the power supply E, so that the power consumption P1 of the relay K is lower than the rated power P_{Forehead (forehead)}Therefore, in the on-hold stage, the relay K is in the low power consumption mode, after the on-hold period T1-T2, the step M4 is entered, the power consumption of the relay K is firstly converted into the power provided by the power supply E, so that the power consumption of the relay K is increased from P1 to the rated power P_{Forehead (forehead)}At the moment of the relay being disconnected, the power consumption of the relay is gradually reduced to zero;

FIG. 13 is a diagram showing the superposition of power consumption of a relay K when a full load test is performed on the DC relay K by using a conventional test apparatus and a test apparatus according to the first embodiment, wherein a horizontal axis represents time T, a vertical axis represents power P of the relay K, a curve A represents a change in power of the relay K during the entire test process when the conventional test apparatus is used (the relay K is in a non-energy saving mode), a curve B represents a change in power of the relay K during the entire test process when the test apparatus according to the first embodiment (the relay K is in an energy saving mode), which is obtained by integrating work equal to instantaneous power and time, an area A1 of a region surrounded by the power consumption curve A of the relay K and the horizontal axis is power consumed during the non-energy saving mode, an area B1 of a region surrounded by the power consumption curve B of the relay K and the horizontal axis is power consumed during the energy saving mode, as can be seen from fig. 13, the area a1 is much smaller than the area B1, energy saving is mainly determined by constant current time, i.e., relay K on time T1 to T2, and as can be seen from the area B1 enclosed by the curve B and the horizontal axis, the longer the time period of relay K on time T1 to T2 is, the smaller the area of the energy saving area B1 is, the better the energy saving effect is, and the energy saving ratio can be more than 99.99% by using the test device of the first embodiment.

Referring to fig. 3, in the second embodiment, a relay full load test apparatus is used for a full load test of an ac relay K, and includes a relay K and a resistor R connected in series, the relay K and the resistor R are connected with a power supply E, a switch S2 is connected between the relay K and the resistor R, the relay K is connected in parallel with a low-voltage constant current source loop, the low-voltage constant current source loop includes a power supply Y and a switch S1 connected in parallel, an output current of the power supply Y is equal to a test rated current of the relay K, an output voltage of the power supply Y is lower than a test rated voltage of the relay K, the power supply E and the power supply Y are ac power supplies, a voltage of the power supply E is higher than a voltage of the power supply Y, the switch S1 is a single-pole double-throw switch, a negative pole of the power supply E is connected with one end of the resistor R, the other end of the resistor R is respectively connected with a positive pole of the power supply Y, one end, a 2 port of the switch S1 is connected with the negative electrode of the power supply E, and a 3 port of the switch S1 is respectively connected with the negative electrode of the power supply Y and the other end of the switch S2;

a method for carrying out a relay full-load test and reducing power consumption by using the relay full-load test device comprising the single-pole double-throw switch S2, the power supply E and the power supply Y comprises the following specific steps: m1, when the test is started, the internal switch of the relay K is in an open state, and the switch S2 is in an open stateThe relay K is connected with the power supply Y and the relay K to be tested in an experimental loop, the internal switch of the relay K is in an open circuit state, the voltage of the power supply E is completely applied to two ends of the switch of the relay K, the current passing through the resistor R is extremely small and can be ignored, the switch S2 of the power supply Y which is connected is short-circuited, the power supply Y and the switch S2 form a closed low-voltage constant current source loop, and the voltage of the power supply Y is set to be U_YSetting the voltage of the power supply E as U and the voltage at two ends of the relay K as U_kVoltage U across resistor R_RThe voltage across the switch S is U_SAt this time, the voltage U is the full rated voltage U1 of the power supply E and the voltage U of the relay K_k=U1；

M2, the relay K switches on, the first closed circuit that power E, relay K, resistance R, switch S1 constitute switches on, the switching on of relay K is that power E is in the switching on under full rated voltage U1, full rated current I, after relay K switches on stably, the voltage at relay K both ends drops to U for U_k1Voltage U across resistor R_RRises to U_R1Voltage U_R1Equal to the full rated voltage U1 of the source E minus the voltage U of the relay K_k1I.e. U_R1=U1-U_k1；

M3, keeping the relay K on;

m4, turning off a relay K;

in step M3, the 1 port of the switch S1 is connected to the 2 port of the switch S1, so that the low-voltage conduction loop formed by the power supply Y, the switch S1 and the relay K is turned on, the first closed loop is opened, a current I flows through the low-voltage conduction loop, and the current I is the output current of the power supply Y, namely the test rated current of the relay K; the power supply Y is a constant-current alternating-current power supply, the current of the power supply Y is equal to the rated current of the relay K, so that the current flowing through the relay K does not change, and the voltage at two ends of the relay K is still the conduction voltage drop U_k1When the current in the low-voltage power-on loop is kept as the current I, the port 1 of the switch S1 is switched from the port 2 to the port 3, the connection between the power supply E and the relay K is disconnected, the power supply E stops supplying power to the resistor R and the relay K, and no current passes through the resistor R, so that the resistor R does not generate power consumption, and the actual power supply system is enabled to be practicalThe total power consumption required by the test is greatly reduced, the main power consumption only needs to maintain the conduction and holding state of the relay K, and the power output to the resistor R is changed into zero due to the switching of the switch S1;

m41, firstly closing the switch S2 to conduct the low-voltage constant current source loop; at the moment, the power supply Y is in a short-circuit state, and the current supply to the relay K is stopped;

m42, then connecting the port 1 and the port 2 of the switch S1, conducting a first closed loop formed by a power supply E, a resistor R, a relay switch K and a switch S1, wherein the voltage and the current of the relay K are provided by the power supply E, and the relay K is turned off when the power supply E is in a state of full rated voltage U1 and full rated current I output, so that the relay K is turned off under the full rated voltage U1 and the full rated current I of the power supply E.

Fig. 10 is a diagram showing the voltage change conditions at both ends of the ac relay K during the full load test using the full load test apparatus of the second embodiment, where the horizontal axis represents the time T, the vertical axis represents the voltage at both ends of the relay K, the curve represents the voltage change conditions at both ends during the entire test process of closing, opening, holding, and closing of the relay K (represented by T1), and the curve represents the voltage change conditions at both ends during the entire test process of closing, opening, and closing of the relay K (represented by T2), and when the switch inside the relay K is in the off state in step M1, the voltage at both sides thereof is the rated voltage U1 provided by the power supply E, and when the relay K enters step M2, the relay K is turned on at the instant T1, and the voltage at both ends of the relay K is_k1After the relay K is turned on and stabilized, the step M3 is performed to turn on the hold stage, in which the voltage across the hold stage is provided by the power supply Y and the voltage across the hold stage maintains the conduction voltage drop U_k1When the on-time is reached, the method proceeds to step M4, and at the instant T2 when the relay K is turned off, the voltage across the relay K rapidly rises to the rated voltage U1;

FIG. 11 shows the results of the full-load test (energy saving mode) performed by the full-load test apparatus of the second embodimentCurrent I of AC relay K_kThe method comprises the following steps that (1) the change condition is achieved, the horizontal axis represents time T, the vertical axis represents voltage at two ends of a relay K, a curve represents the voltage change condition at two ends of the relay K in the whole test process of closing, opening and instant, conducting and maintaining and closing of the relay K, in a step M1, when a switch in the relay K is in a disconnected state, current flowing through the relay K is small and only leakage current exists, in a step M2, T1 at the opening instant of the relay K is achieved, rated current I provided by a power supply Y passes through the relay K, the current passing through the relay K is rapidly increased to be rated current I, the relay K enters a step M3 after being stably conducted, the relay K is in a conducting and maintaining stage, the current is provided by the power supply Y, the current passing through the relay K is still maintained to be rated current I, in a step M4;

FIG. 12 is a diagram of the full load test of the AC relay by the prior full load test device, in which the voltage variation of the resistor R, the horizontal axis represents the time T, the vertical axis represents the voltage across the resistor R, and the curve represents the voltage variation across the resistor R during the whole test process of the relay K being turned off, turned on and held, turned off and turned off, as can be seen from FIG. 12, when the test is performed by the prior full load test device, i.e., in the non-energy-saving mode, during the whole test process, especially when the relay K is turned on and held for a period of time T, the voltage across the resistor R is held at a high value U_R1(ii) a When the energy is not saved, the current flowing through the resistor R is consistent with the current waveform flowing through the relay, and the formula W is calculated according to the consumed power_R= UIt (U is voltage effective value, I is current effective value, t is time) in non-energy-saving mode, W is_R=UIt= U_R1*I*t，U_R1It is higher, current I is rated current, and consequently in the relay test, conduction time t is longer, and resistance R consumes power more greatly, on the contrary, is adopting the utility model discloses when the relay full load test device of first, embodiment two, relay under the energy-conserving mode promptly, when seeing to switch on the maintenance, the power that resistance R consumed is zero, under the energy-conserving mode, the power of whole test device mainly is relay K consumption power itself, with current full voltage full current conditionCompared with the prior art, the power of the resistor R is reduced, so that the energy loss in the test is greatly reduced; the voltage U1, U_K1、U_R1The current I and the like can be respectively measured by the prior voltmeter and the prior ammeter.

Referring to fig. 14, in the third embodiment, a relay full-load test apparatus is used for a dc relay full-load test, and includes a relay K and a resistor R connected in series, where the relay K and the resistor R are connected to a power supply E, the relay K and the resistor R are connected in series to a switch S1, the relay K is connected in parallel to a low-voltage constant current source loop, the low-voltage constant current source loop includes a power supply Y, a switch S2 and a switch S3, the switch S2 is a single-pole single-throw switch, one end of the resistor R is connected to a switch terminal 1 of the relay K, one end of the switch S2, a negative electrode of the power supply Y, the other end of the switch S2 and a positive electrode of the power supply Y are connected to one end of a switch S3, the other end of the switch S3 is connected to one end of the switch S1 and a switch terminal 2 of the relay K, and the other end of the switch S1, The switches S1 and S2 can both adopt the prior art, a power supply E and a power supply Y are both direct-current power supplies, the power supply Y is a low-voltage constant-current source, the voltage of the power supply Y is far lower than the voltage of the power supply E, the output current of the power supply Y is equal to the test rated current of the relay K, and the output voltage of the power supply Y is constant current limiting I and is lower than the test rated voltage of the relay K;

a method for carrying out a relay full-load test and reducing power consumption based on the full-load test device of the third embodiment comprises the following specific steps:

m1, the experiment begins, relay K internal switch is in the open circuit state, switch S2 is in the conducting state, switch S3 is in the disconnection state, close switch S1, power E, resistance R, switch S1 constitute the experiment return circuit, because relay K internal switch is in the open circuit state, the voltage of plus power E all adds in relay K' S switch both ends, the electric current through resistance R is minimum, can ignore, switch S2 that power Y is switched on short circuit, power Y and switch S2 constitute closedA low-voltage constant-current source loop with the voltage of the power supply Y set as U_YUnder the unidirectional conductive isolation of the diode D, the low-voltage constant-current source loop and the experimental loop are in an isolated state, no current flows between the low-voltage constant-current source loop and the experimental loop, the voltage of the power supply Y is set to be U, and the voltage at two ends of the relay K is set to be U_kVoltage U across resistor R_RThe voltage across the switch S is U_SAt this time, the voltage U is the rated voltage U of the power supply E₁Voltage U of relay K_k=U₁Voltage U across resistor R_R=U_S=0；

M2, the relay K is switched on, the loop formed by the power supply Y, the relay K, the resistor R and the switch S1 is switched on to form a first closed loop, the switch S3 is still in an off state at the moment, and a conducting current I flows through the first closed loop, wherein the conducting current is the rated current I of the relay K_KAt this time, I_K= I, the voltage across the relay K before it is switched on has reached the rated voltage U1, and after switching on, the power supply E supplies the rated voltage U1 and the rated current I to the resistor R and the relay K, so that the relay K is switched on at the rated voltage U1 and the rated current I, and after switching on, the relay K enters the switching-on maintaining stage of step M3;

m3, the relay K is conducted and kept, the switch S1 and the switch S3 are sequentially turned off, the switch S1 is turned off to disconnect the power supply E and the connection between the resistor R and the relay K, the power supply E stops supplying power to the resistor R and the relay K, the first closed loop is interrupted, then the switch S2 is turned off to interrupt the low-voltage constant-current source loop, the power supply Y, the diode D and the relay K form a low-voltage power-on loop to be conducted, the power supply Y is a constant-current direct-current power supply, the current of the power supply Y is equal to the rated current of the relay K, the current flowing through the relay K is not changed, and the voltage at two ends of the_k1The current in the low-voltage power-on loop is kept as the current I, and the first closed loop is interrupted, so that no current passes through the resistor R, the resistor R does not consume power, the current passing through the relay K is provided by the power supply Y, and the voltage of the power supply Y is far lower than that of the power supply E, so that the power consumed by the relay K in the experimental maintenance stage is less, and the effect of reducing the power consumption is achieved;

m42, then sequentially opening the switch S3 and closing the switch S1, wherein the closing of the switch S2 and the closing of the switch S1 are sequentially continuous processes, a power supply E, a resistor R, a relay switch K and a switch S1 form a first closed loop which is connected, a current I flows through the relay K and is provided by the power supply E, then the relay K is turned off, so that the relay K is turned off under the conditions of full rated voltage U1 and full rated current I of the power supply E, at the moment, the power supply voltage U is the rated voltage U1 of the power supply E, after the relay K is turned off, the voltage Uk = U1 at two sides, and the voltage U at two ends of the resistor R is turned off_R=U_S=0。

The effect of reducing power consumption obtained by the relay full load test device of the third embodiment is the same as the effect obtained by the first embodiment, and the voltage and current variation waveforms of the relay K obtained are the same as those of the waveform diagrams of fig. 5, 7 and 9.

In a fourth embodiment, the test apparatus used in this embodiment is the same as the test apparatus shown in fig. 3, the relay in this embodiment is a dc relay, both the power supply E and the power supply Y use dc power supplies, the test steps for reducing power consumption are the same as the test steps described in the second embodiment, the effect of reducing power consumption is the same as the effect obtained by using the first and third embodiments, and the voltage and current variation waveforms of the relay K are the same as the waveform diagrams shown in fig. 5, 7, and 9.

Claims

1. The utility model provides a relay full load test device, its includes series connection ' S relay K, resistance R, relay K, resistance R are connected with power E, its characterized in that, power E, resistance R, switch S1 are established ties, relay K is parallelly connected with the loop that power E, resistance R, switch S1 constitute, relay K is low pressure constant current source return circuit still parallelly connected, low pressure constant current source return circuit includes parallelly connected power Y, switch S2, power Y ' S output current equals with relay K ' S experimental rated current, power Y ' S output voltage is less than relay K ' S experimental rated voltage, power E, power Y are DC power supply or AC power supply, switch S1 is single-pole single-throw switch or single-pole double-throw switch, power E ' S voltage is higher than power Y ' S voltage.

2. The relay full-load test device according to claim 1, wherein the switch S1 is a single-pole single-throw switch, the power source E and the power source Y are dc power sources, the relay K is a dc relay, and the low-voltage constant-current source loop further includes a diode D.

3. The relay full-load test device according to claim 2, wherein one end of the resistor R is connected to the switch terminal 1 port of the relay K, one end of the switch S2, and the negative electrode of the power supply Y, the other end of the switch S2 and the positive electrode of the power supply Y are connected to the anode of the diode D, the cathode of the diode D is connected to one end of the switch S1 and the switch terminal 2 port of the relay K, and the other end of the switch S1 is connected to the positive electrode of the power supply E.

4. The relay full-load test device according to claim 2, wherein one end of the resistor R is connected to the switch terminal 1 port of the relay K, one end of the switch S2, and the negative electrode of the power supply Y, the other end of the switch S2 and the positive electrode of the power supply Y are connected to one end of the switch S3, the other end of the switch S3 is connected to one end of the switch S1 and the switch terminal 2 port of the relay K, and the other end of the switch S1 is connected to the positive electrode of the power supply E.

5. The relay full-load test device according to claim 1, wherein the switch S1 is a single-pole double-throw switch, the power source E and the power source Y are dc power sources or ac power sources, a negative electrode of the power source E is connected to one end of a resistor R, the other end of the resistor R is connected to a positive electrode of the power source Y, one end of a switch S2 and a switch end 1 port of a relay K, respectively, a switch end 2 port of the relay K is connected to a common end 1 port of the switch S1, a 2 port of the switch S1 is connected to a negative electrode of the power source E, and a 3 port of the switch S1 is connected to a negative electrode of the power source Y and the other end of the switch S2, respectively.