CN211304058U - Valve component ultrasonic cleaning device capable of automatically feeding and discharging - Google Patents
Valve component ultrasonic cleaning device capable of automatically feeding and discharging Download PDFInfo
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- CN211304058U CN211304058U CN201922417397.5U CN201922417397U CN211304058U CN 211304058 U CN211304058 U CN 211304058U CN 201922417397 U CN201922417397 U CN 201922417397U CN 211304058 U CN211304058 U CN 211304058U
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Abstract
The utility model discloses a valve component ultrasonic cleaning device capable of automatically feeding and discharging, which comprises a cleaning table, an ultrasonic generator and a cleaning tank, wherein the ultrasonic generator and the cleaning tank are arranged at the top of the cleaning table, the bottom of the cleaning tank is provided with a heating device and an ultrasonic transducer, and the ultrasonic generator is connected with the ultrasonic transducer through a wire; the cleaning table also comprises a bracket and a lifting mechanism arranged on the cleaning table; the lifting mechanism is positioned at the side part of the cleaning tank, the bracket is arranged on the lifting mechanism, and the lifting mechanism drives the bracket to move up and down so as to be immersed in or separated from the cleaning tank; the lifting mechanism comprises a vertical plate fixedly connected to the cleaning table, the vertical plate is close to a motor fixedly connected to the top end of the side face of the cleaning tank, and sliding rails are fixedly connected to the vertical plates on two sides of the motor. When the utility model is used, the tray is placed on the bracket, the operator does not need to bear load for a long time, and the physical strength is saved; in addition, the tray is not easy to incline and slide into the cleaning groove, so that the cleaning table is clean and tidy.
Description
Technical Field
The utility model relates to a machined part cleaning equipment technical field especially relates to a valve module ultrasonic cleaning device of unloading in can being automatic.
Background
The common rail injector is a key component in a common rail system of a diesel engine, and the key technology of the common rail injector to be solved is to control the fuel injection quantity accurately so that the spraying characteristic of the common rail injector meets the requirement of a combustion system of the diesel engine. In this process, the valve assembly in the common rail injector plays an important role.
The valve components, namely the valve rod and the valve sleeve, are machined by a machine tool, a large amount of fine impurities are left in the surface of the valve sleeve, and the valve sleeve is cleaned before assembly. In the prior art, as shown in fig. 1, a machined valve sleeve is placed in a material placing hole on a tray 7, and then an operator hooks the tray 7 into a cleaning tank of an ultrasonic cleaning apparatus through a simple bent hook. The traditional cleaning mode requires that an operator carries the hook for a long time, and the valve sleeve is a heavy metal piece, so that the physical strength is consumed; in addition, if there is an inclination, the tray 7 is liable to slip off the hook, causing the tray 7 to slip into the washing tub, so that the washing liquid splashed up may contaminate the washing table and also the clothes of the operator.
Therefore, it is necessary to provide an ultrasonic cleaning apparatus for a valve assembly capable of automatically loading and unloading materials to solve the above problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a valve component ultrasonic cleaning device capable of automatically feeding and discharging materials, when in use, a tray is placed on a bracket, no long-term load bearing of an operator is needed, and the physical strength is saved; in addition, the tray is not easy to incline and slide into the cleaning tank, so as to solve the problems in the background technology.
In order to achieve the above object, the utility model provides a following technical scheme:
a valve assembly ultrasonic cleaning device capable of automatically feeding and discharging comprises a cleaning table, an ultrasonic generator and a cleaning tank, wherein the ultrasonic generator and the cleaning tank are arranged at the top of the cleaning table, a heating device and an ultrasonic transducer are arranged at the bottom of the cleaning tank, and the ultrasonic generator is connected with the ultrasonic transducer through a lead; the cleaning table also comprises a bracket and a lifting mechanism arranged on the cleaning table; the lifting mechanism is positioned at the side part of the cleaning tank, the bracket is arranged on the lifting mechanism, and the lifting mechanism drives the bracket to move up and down so as to be immersed in or separated from the cleaning tank.
The utility model has the further improvement that the lifting mechanism comprises a vertical plate fixedly connected to the cleaning table, the vertical plate is fixedly connected with a motor close to the top end of the side surface of the cleaning tank, and the vertical plates at the two sides of the motor are fixedly connected with slide rails; the power output shaft of motor is connected with the lead screw, and the lead screw rotates to be connected in the riser, and rotates on the lead screw and be connected with the nut piece, and the nut piece passes through the spout sliding connection of medial surface in slide rail.
The utility model has the further improvement that the bracket comprises a connecting part and a hanging part; the connecting part is L-shaped, one end of the connecting part is fixedly connected to the nut block, and the other end of the connecting part extends towards the upper part of the cleaning tank; the hanging part is U-shaped and is symmetrically and fixedly connected to the bottom end of the connecting part.
The utility model discloses a further improvement is, when the nut piece moved to lower limit position, the top of hanging the portion of putting was not higher than the last mouthful of washing tank.
The utility model discloses a further improvement scheme is, the outer edge fixedly connected with confined baffle on washing table top.
The utility model discloses a further improvement scheme is, still be equipped with the circulating filtration system on the washing tank.
The utility model has the further improvement scheme that the circulating and filtering system comprises a liquid outlet pipe, a circulating pump, a filter and a liquid return pipe; the bottom of washing tank is connected to the one end of drain pipe, and the circulating pump is connected to the other end, and the circulating pump is connected with the transition pipe between the filter, and the filter is connected to the one end of liquid return pipe, and the other end accesss to the last mouthful of washing tank.
The utility model discloses a further improvement is, be connected with the ball valve between drain pipe and the washing tank, be connected with the check valve between liquid return pipe and the washing tank.
The utility model discloses a further improvement scheme is, the filter is including straining seat and filter core, strain seat and circulating pump fixed connection on the diaphragm between the table leg of washing table.
The utility model discloses a further improvement scheme is, two are no less than to the quantity of filter core.
The utility model has the advantages that:
first, the utility model discloses a valve module ultrasonic cleaning device of unloading can go up automatically places the tray when using on the bracket can, do not need the operator to bear a burden for a long time, save operator's physical power.
Second, the utility model discloses a valve module ultrasonic cleaning device of unloading can go up automatically, the tray is difficult to the slope after placing on the bracket, also can not the landing to in the washing tank, guarantees that the scavenging table is clean and tidy.
Third, the utility model discloses a valve module ultrasonic cleaning device of unloading can go up automatically, elevating system and bracket simple structure, design, manufacturing, use and the cost of maintaining are low.
Fourth, the utility model discloses a valve module ultrasonic cleaning device of unloading can go up automatically washs table top's outer edge fixedly connected with confined baffle, prevents that carelessly unrestrained cleaner from trickling to subaerial.
Fifth, the utility model discloses a valve module ultrasonic cleaning device of unloading can go up automatically, when the nut piece moved to lower limit position, the top of hanging the portion of putting is not higher than the last mouthful of washing tank to guarantee to treat that abluent valve barrel can dip in the cleaner completely.
Sixth, the utility model discloses a valve module ultrasonic cleaning device of unloading in can automation still is equipped with the circulating filtration system on the washing tank, but the reuse of washing liquid is guaranteed to the periodic cycle filtration washing liquid to the cost of enterprise has been practiced thrift.
Seventh, the utility model discloses a valve module ultrasonic cleaning device of unloading can go up automatically, two are no less than to the quantity of filter core, guarantee the filter effect of washing liquid.
Drawings
Fig. 1 is a schematic view of a tray for holding valve sleeves in accordance with the prior art.
Fig. 2 is a schematic view of the overall structure of the present invention.
Fig. 3 and 4 are schematic diagrams of the present invention in an operating state.
Fig. 5 is a schematic view of the bracket structure of the present invention.
In the figure: 1-cleaning table, 101-table legs, 102-transverse plate, 103-baffle plate, 2-ultrasonic generator, 3-cleaning tank, 4-bracket, 401-connecting part, 402-supporting part, 5-lifting mechanism, 501-vertical plate, 502-motor, 503-slide rail, 504-lead screw, 505-nut block, 6-circulating filtration system, 601-liquid outlet pipe, 602-circulating pump, 603-filter, 604-liquid return pipe, 605-ball valve, 606-one-way valve and 7-tray.
Detailed Description
The invention will be further elucidated with reference to the drawings and the specific embodiments.
Example 1: as shown in fig. 2 to 5, the valve assembly ultrasonic cleaning device capable of automatically feeding and discharging comprises a cleaning table 1, an ultrasonic generator 2 and a cleaning tank 3, wherein the cleaning tank 3 contains a cleaning agent which is generally diesel oil, the ultrasonic generator 2 and the cleaning tank 3 are arranged at the top of the cleaning table 1, a heating device (not shown in the drawing) and an ultrasonic transducer (not shown in the drawing) are arranged at the bottom of the cleaning tank 3, and the ultrasonic generator 2 is connected with the ultrasonic transducer through a lead; the cleaning table also comprises a bracket 4 and a lifting mechanism 5 arranged on the cleaning table 1; the lifting mechanism 5 is positioned at the side part of the cleaning tank 3, the bracket 4 is arranged on the lifting mechanism 5, and the lifting mechanism 5 drives the bracket 4 to move up and down to be immersed in or separated from the cleaning tank 3; in this embodiment, the ultrasonic generator 2, the heating device and the ultrasonic transducer are all combined in the prior art, and the structure and the operation principle of this embodiment are not specifically explained.
The lifting mechanism 5 comprises a vertical plate 501 welded on the cleaning table 1, the top end of the vertical plate 501 close to the side surface of the cleaning tank 3 is fixedly connected with a motor 502 through a bolt, and the vertical plates 501 on the two sides of the motor 502 are fixedly connected with sliding rails 503 through hexagon socket countersunk head screws; the power output shaft of the motor 502 is connected with a lead screw 504 through a coupling, the lead screw 504 is rotatably connected to the vertical plate 501, a nut block 505 is rotatably connected to the lead screw 504, and the nut block 505 is slidably connected to the slide rail 503 through a slide groove on the inner side surface.
The bracket 4 includes a connecting portion 401 and a hanging portion 402; the connecting part 401 is L-shaped, one end of which is welded on the nut block 505, and the other end of which extends to the upper part of the cleaning tank 3; the hanging part 402 is U-shaped and symmetrically welded to the bottom end of the connecting part 401.
When the nut block 505 is moved to the lower limit position, the top end of the hanging part 402 is not higher than the upper opening of the cleaning tank 3.
The outer edge of the top end of the cleaning table 1 is welded with a closed baffle plate 103.
The specific working principle of this embodiment is as follows:
the processed valve housings are placed on the tray 7, and the operator inserts the tray 7 into the hanging portion 402 so that the hanging portion 402 holds the tray 7; the motor 502 rotates forward to drive the nut block 505 to move downwards, and meanwhile, the tray 7 also moves downwards until the valve sleeve on the tray 7 is completely immersed into the cleaning liquid, and the motor 502 stops rotating and is cleaned; after the cleaning is finished, the motor 502 reversely rotates to drive the nut block 505 to move upwards, the motor 502 stops rotating after the tray 7 is lifted from the cleaning groove 3, and when the cleaning liquid on the tray 7 does not drip downwards, an operator takes down the tray 7 and cleans the next group of valve sleeves, and the operation is circulated.
Example 2: the embodiment is a further improvement of the embodiment 1, and the main improvement is that in the use of the embodiment 1, a large amount of impurities are left in the cleaning solution in the cleaning tank 3 and need to be replaced periodically, the cleaning solution replacement is not only troublesome, but also the investment cost of enterprises is increased; in the present embodiment, the above-mentioned defects can be avoided, specifically:
a circulating filtering system 6 is also arranged on the cleaning tank 3; the circulating and filtering system 6 comprises a liquid outlet pipe 601, a circulating pump 602, a filter 603 and a liquid return pipe 604; one end of the liquid outlet pipe 601 is connected with the bottom of the cleaning tank 3, the other end of the liquid outlet pipe is connected with the circulating pump 602, the circulating pump 602 is connected with a transition pipe between the filters 603, one end of the liquid return pipe 604 is connected with the filters 603, and the other end of the liquid return pipe is communicated with the upper opening of the cleaning tank 3; a ball valve 605 is connected between the liquid outlet pipe 601 and the cleaning tank 3, and a one-way valve 606 is connected between the liquid return pipe 604 and the cleaning tank 3; the filter 603 comprises a filter base and a filter element, and the filter base and the circulating pump 602 are fixedly connected to the transverse plate 102 between the legs 101 of the cleaning table 1; the number of the filter elements is not less than two; when the cleaning solution filtering device is used, the cleaning solution can be periodically filtered in a circulating manner, so that the repeated utilization of the cleaning solution is ensured, and the cost of an enterprise is saved; in addition, the number of the filter elements is not less than two, so that the filtering effect of the cleaning liquid is ensured.
Otherwise, this embodiment is identical to embodiment 1, and will not be described herein.
The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose of the embodiments is to enable those skilled in the art to understand the contents of the present invention and to implement the present invention, which cannot limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered by the protection scope of the present invention.
Claims (10)
1. A valve component ultrasonic cleaning device capable of automatically feeding and discharging comprises a cleaning table (1), an ultrasonic generator (2) and a cleaning tank (3), wherein the ultrasonic generator (2) and the cleaning tank (3) are arranged at the top of the cleaning table (1), a heating device and an ultrasonic transducer are arranged at the bottom of the cleaning tank (3), and the ultrasonic generator (2) is connected with the ultrasonic transducer through a lead; the method is characterized in that: the cleaning table also comprises a bracket (4) and a lifting mechanism (5) arranged on the cleaning table (1); the lifting mechanism (5) is positioned at the side part of the cleaning tank (3), the bracket (4) is arranged on the lifting mechanism (5), and the lifting mechanism (5) drives the bracket (4) to move up and down to be immersed into or separated from the cleaning tank (3).
2. The ultrasonic cleaning device for the valve component capable of feeding and discharging automatically as claimed in claim 1, wherein: the lifting mechanism (5) comprises a vertical plate (501) fixedly connected to the cleaning table (1), the top end of the vertical plate (501), close to the side surface of the cleaning tank (3), is fixedly connected with a motor (502), and sliding rails (503) are fixedly connected to the vertical plate (501) on the two sides of the motor (502); the power output shaft of motor (502) is connected with lead screw (504), and lead screw (504) rotate to be connected in riser (501), and rotate on lead screw (504) and be connected with nut piece (505), and nut piece (505) pass through the spout sliding connection of medial surface in slide rail (503).
3. The ultrasonic cleaning device for the valve component capable of feeding and discharging automatically as claimed in claim 2, wherein: the bracket (4) comprises a connecting part (401) and a hanging part (402); the connecting part (401) is L-shaped, one end of the connecting part is fixedly connected to the nut block (505), and the other end of the connecting part extends to the upper part of the cleaning tank (3); the hanging part (402) is U-shaped and is symmetrically and fixedly connected to the bottom end of the connecting part (401).
4. The ultrasonic cleaning device for the valve component capable of feeding and discharging automatically as claimed in claim 3, wherein: when the nut block (505) moves to the lower limit position, the top end of the hanging part (402) is not higher than the upper opening of the cleaning tank (3).
5. The ultrasonic cleaning device for the valve component capable of feeding and discharging automatically as claimed in claim 1, wherein: the outer edge of the top end of the cleaning table (1) is fixedly connected with a closed baffle (103).
6. The ultrasonic cleaning device for the valve assembly capable of feeding and discharging automatically as claimed in any one of claims 1 to 5, wherein: and a circulating filtration system (6) is also arranged on the cleaning tank (3).
7. The ultrasonic cleaning device for the valve assembly capable of feeding and discharging automatically as claimed in claim 6, wherein: the circulating and filtering system (6) comprises a liquid outlet pipe (601), a circulating pump (602), a filter (603) and a liquid return pipe (604); the bottom of washing tank (3) is connected to the one end of drain pipe (601), and circulating pump (602) is connected to the other end, and circulating pump (602) are connected with the transition pipe between filter (603), and filter (603) are connected to the one end of liquid return pipe (604), and the other end accesss to the last mouthful of washing tank (3).
8. The ultrasonic cleaning device for the valve assembly capable of feeding and discharging automatically as claimed in claim 7, wherein: a ball valve (605) is connected between the liquid outlet pipe (601) and the cleaning tank (3), and a one-way valve (606) is connected between the liquid return pipe (604) and the cleaning tank (3).
9. The ultrasonic cleaning device for the valve assembly capable of feeding and discharging automatically as claimed in claim 8, wherein: the filter (603) comprises a filter base and a filter element, and the filter base and the circulating pump (602) are fixedly connected on the transverse plate (102) between the table legs (101) of the cleaning table (1).
10. The ultrasonic cleaning device for the valve assembly capable of feeding and discharging automatically as claimed in claim 9, wherein: the number of the filter elements is not less than two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922417397.5U CN211304058U (en) | 2019-12-30 | 2019-12-30 | Valve component ultrasonic cleaning device capable of automatically feeding and discharging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922417397.5U CN211304058U (en) | 2019-12-30 | 2019-12-30 | Valve component ultrasonic cleaning device capable of automatically feeding and discharging |
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| Publication Number | Publication Date |
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| CN211304058U true CN211304058U (en) | 2020-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922417397.5U Active CN211304058U (en) | 2019-12-30 | 2019-12-30 | Valve component ultrasonic cleaning device capable of automatically feeding and discharging |
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| CN (1) | CN211304058U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
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2019
- 2019-12-30 CN CN201922417397.5U patent/CN211304058U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113198798A (en) * | 2021-05-21 | 2021-08-03 | 西安润则数控设备有限公司 | Ultrasonic cleaning device |
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