CN211302713U - Horizontal high-speed shearing emulsifying homogenizer - Google Patents
Horizontal high-speed shearing emulsifying homogenizer Download PDFInfo
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- CN211302713U CN211302713U CN201921309578.XU CN201921309578U CN211302713U CN 211302713 U CN211302713 U CN 211302713U CN 201921309578 U CN201921309578 U CN 201921309578U CN 211302713 U CN211302713 U CN 211302713U
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Abstract
The utility model relates to food processing equipment, in particular to a horizontal high-speed shearing emulsifying homogenizer, which comprises an organic shell, a shearing mechanism, a supporting table and a large-scale direct current motor; the shell comprises a feeding port, a discharging port and a fixed shaft, the shearing mechanism comprises a rotor, a first stator, a second stator, a rotating shaft, a first Y-shaped support and a second Y-shaped support, the rotor is hollow cylindrical, the stator is a hollow cylinder sleeved on the outer side of the rotor, the rotating shaft is coaxially installed in the rotor, a first strip-shaped opening and a second strip-shaped opening which are uniformly distributed around the axis of the rotating shaft are respectively arranged on the circumferential surfaces of the rotor and the first stator, the first stator and the second stator are same in structure and are coaxially installed in opposite directions, the rotor comprises guide paddles, the guide paddles are coaxially installed on two sides in the rotor, and three pins of the first Y-shaped support and the second Y-shaped support are installed on the fixed shaft; the working end of the large direct current motor is arranged outside the shell and connected with the rotating shaft.
Description
Technical Field
The invention relates to food processing, in particular to a horizontal high-speed shearing emulsifying homogenizer.
Background
Homogenizers are mainly used for tissue dispersion in the biotechnology field, sample preparation in the pharmaceutical field, enzyme treatment in the food industry, detection of pesticide residues and veterinary drug residues in food, and in the pharmaceutical industry, the cosmetic industry, the paint industry, the petrochemical industry and other aspects. The homogenizer adopts a stainless steel system, can effectively separate the surface of a protective sample from a microorganism uniform sample contained in the protective sample, and the sample is arranged in a disposable sterile homogenizing bag and is not contacted with an instrument, thereby meeting the requirements of rapidness, accurate result and good repeatability.
Chinese patent CN201520444860.4 discloses a high-speed shearing emulsifying homogenizer, which comprises a shell, a motor, a transmission shaft, a speed reducer, a high-speed shearing blade, an adjusting bracket, a speed regulator, a level gauge, a plurality of stirring rods and a plurality of defoaming teeth, wherein the adjusting bracket is horizontally arranged, the shell is detachably connected on the adjusting bracket, the motor is arranged in the shell, the speed regulator is positioned outside the shell, the motor is electrically connected with the speed regulator, the level gauge is arranged at the top of the shell, the speed reducer is fixedly connected at the bottom of the shell, the speed reducer comprises a central rotating wheel and an outer wheel, the central rotating wheel is meshed with the outer wheel, one end of the transmission shaft is fixedly connected with an output shaft of the motor, the other end of the transmission shaft sequentially penetrates through the shell and the central rotating wheel from top to bottom to be detachably connected with the high-speed shearing blade, one end fixed connection of every puddler is on the wheel face of foreign steamer, and defoaming tooth of every puddler other end fixed connection, a plurality of defoaming teeth arrange around high-speed shear blade.
The food processing apparatus disclosed in this patent has the following drawbacks:
1. the equipment cannot work when being horizontally placed;
2. the equipment has low working efficiency and is not suitable for industrial production.
Disclosure of Invention
The invention aims to provide a horizontal high-speed shearing emulsifying homogenizer which can be horizontally placed for work and has higher working speed and is suitable for industrial production.
In order to achieve the purpose, the invention discloses a horizontal high-speed shearing emulsifying homogenizer, which comprises an organic shell, a shearing mechanism, a supporting table and a large direct current motor; the shell comprises a feeding port, a discharging port and a fixed shaft, the feeding port and the discharging port are arranged on the circumferential surface of the shell along the radial direction, and the fixed shaft is horizontally arranged inside the shell along the axial direction; the shearing mechanism comprises a rotor, a first stator, a second stator, a rotating shaft, a first Y-shaped support and a second Y-shaped support, wherein the rotor is in a hollow cylinder shape, the stator is a hollow cylinder sleeved outside the rotor, a first strip-shaped opening which is uniformly distributed around the axis of the rotating shaft is arranged on the circumferential surface of the rotor, a second strip-shaped opening which is uniformly distributed around the axis of the rotating shaft is arranged on the circumferential surface of the first stator, the length directions of the first strip-shaped opening and the second strip-shaped opening are both parallel to the axis direction of the rotating shaft, the first stator and the second stator are same in structure and are coaxially arranged in opposite directions, the opposite side surfaces of the first stator and the second stator are fixedly connected, the rotating shaft is coaxially arranged inside the rotor, the rotor is rotatably arranged on the rotating shaft, the rotor is positioned inside the first stator and the second stator, the rotor comprises a drainage paddle, and the drainage paddles, the three feet of the first Y-shaped support and the second Y-shaped support are arranged on the fixed shaft, the first stator is arranged on the side surface of the first Y-shaped support, the second stator is arranged on the side surface of the second Y-shaped support, and the drainage end of the drainage paddle faces towards the first Y-shaped support and the second Y-shaped support; the working end of the large direct current motor is arranged outside the shell and connected with the rotating shaft.
As a preferred scheme of the horizontal high-speed shearing emulsifying homogenizer, the rotor also comprises guide paddles which are strip-shaped blades uniformly distributed around the rotating shaft, and the guide paddles are coaxially arranged in the middle of the inside of the rotor.
As a preferable scheme of the horizontal high-speed shearing emulsifying homogenizer, the first stator further comprises first fixing lugs which are uniformly distributed on the side surface of the first stator in the circumferential direction; the second stator is including the fixed ear of second, and the fixed ear of second is circumferencial direction evenly distributed in the side of second stator, and first stator and second stator pass through first fixed ear and the fixed ear fixed connection of second.
As a preferred scheme of a horizontal high-speed shearing emulsifying homogenizer, the first Y-shaped support also comprises a first cylindrical hole, a second cylindrical hole and a third cylindrical hole, the first cylindrical hole is arranged along the axis of the first Y-shaped support, the rotating shaft is horizontally arranged in the rotor through the first cylindrical hole and is connected with an external large-scale direct current motor, the second cylindrical hole and the third cylindrical hole are uniformly distributed on three legs along the axis of the first Y-shaped support, the distance from the third cylindrical hole to the axis is greater than that from the second cylindrical hole to the axis, and the fixed shaft is horizontally arranged in the shell through the third cylindrical hole; the second Y-shaped support comprises a fourth cylindrical hole, a fifth cylindrical hole and a sixth cylindrical hole, the second Y-shaped support has the same structure as the first Y-shaped support, the distribution conditions of the fourth cylindrical hole, the fifth cylindrical hole and the sixth cylindrical hole on the second Y-shaped support are the same as the distribution conditions of the first cylindrical hole, the second cylindrical hole and the third cylindrical hole on the first Y-shaped support, and the second Y-shaped support and the first Y-shaped support are symmetrically arranged relative to the radial surface of the rotating shaft;
the first stator also comprises first support legs which are vertically arranged on the other side surface of the first stator in a long strip cylindrical shape and are uniformly distributed along the circumferential direction, and the first support legs are inserted on the first Y-shaped support through second cylindrical holes; the second stator includes the second stabilizer blade, and the second stabilizer blade is rectangular cylindric vertical installation in the another side of second stator and along circumferencial direction evenly distributed, and the second stabilizer blade passes through fifth cylinder hole and pegs graft on second Y type support, and the second stator is symmetrical with the radial plane in the middle of the first stator for the pivot.
As a preferred scheme of the horizontal high-speed shearing emulsifying homogenizer, the feeding port also comprises a first valve, and the working end of the first valve is arranged on the feeding port; the discharge hole also comprises a second valve, and the working end of the second valve is arranged on the discharge hole.
As a preferred scheme of the horizontal high-speed shearing emulsifying homogenizer, the supporting table further comprises supporting rods, a first fixing frame, a second fixing frame, a third fixing frame and a fourth fixing frame, wherein the two supporting rods are horizontally arranged on the supporting table, the first fixing frame and the second fixing frame are vertically arranged on the side surface of the supporting table, the first fixing frame and the second fixing frame are symmetrical relative to the axial surface of the shell, the third fixing frame and the fourth fixing frame are vertically arranged on the other side of the supporting table, and the third fixing frame and the fourth fixing frame are symmetrical relative to the axial surface of the shell;
the shell further comprises a first fixing table, a second fixing table and a third fixing table, the first fixing table is fixedly installed on the side face of the shell, the second fixing table and the third fixing table are fixedly installed on the circumferential face of the shell, the second fixing table and the third fixing table are symmetrical relative to the axial face of the rotating shaft, the first fixing table is installed between the first fixing frame and the second fixing frame, the second fixing table is installed on the third fixing frame, and the third fixing table is installed on the fourth fixing frame.
The invention has the beneficial effects that:
a worker opens a first valve to pour materials into a feeding port, a large direct current motor drives a rotating shaft to rotate after being started, two supporting rods are horizontally arranged on a supporting table, a shell can be horizontally placed on the two supporting rods, a first fixing table is fixed between a first fixing frame and a second fixing frame, a second fixing table and a third fixing table are respectively fixed on a third fixing frame and a fourth fixing frame, a homogenizer is fixed on the supporting table, the shell is kept static, a first Y-shaped support and a second Y-shaped support are respectively fixedly arranged on a fixing shaft through a third cylindrical hole and a sixth cylindrical hole, a first stator is fixed in a second cylindrical hole of the first Y-shaped support through a first supporting leg, a second stator is fixed in a fifth cylindrical hole of the second Y-shaped support through a second supporting leg, and the first stator and the second stator are connected through screws by a first fixing lug and a second fixing lug, the first stator and the second stator are kept static, the rotating shaft is connected with an external large-scale direct current motor through the first cylindrical hole and the fourth cylindrical hole, the rotating shaft drives the rotor to coaxially rotate at high speed, materials are introduced into the rotor by the drainage paddles at the two ends of the rotor, under the high-speed rotation, the material enters into the second strip-shaped opening of the first stator through the first strip-shaped opening of the rotor, in the process, the first stator and the second stator are kept still, the rotor rotates at a high speed, the first strip-shaped opening on the rotor and the second strip-shaped opening on the first stator continuously rotate in a staggered mode, materials are sheared into finer tissues by the side edges of the first strip-shaped opening on the rotor and the second strip-shaped opening on the stator in a staggered mode, the working principle of the second stator is the same as that of the first stator, after the operation is completed, closing the large direct current motor, opening a second valve to take the material out of the discharge hole, and horizontally placing the equipment for working;
1. the device is convenient to clean and disassemble;
2. the equipment can work more quickly through the diversion paddles and the diversion paddles, and the efficiency is higher.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below. It is obvious that the drawings described below are only some embodiments of the invention, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a perspective view of a horizontal high-speed shearing emulsifying homogenizer according to an embodiment of the present invention;
FIG. 2 is a perspective view of a supporting platform of a horizontal high-speed shearing emulsifying homogenizer according to an embodiment of the present invention;
FIG. 3 is a perspective view of a housing of a horizontal high-speed shearing emulsifying homogenizer, according to an embodiment of the present invention;
FIG. 4 is a side view of the housing of a horizontal high shear emulsification homogenizer according to an embodiment of the present invention;
FIG. 5 is a sectional view taken along line A-A of FIG. 4;
FIG. 6 is a perspective view of a cutting mechanism of a horizontal high-speed shearing emulsifying homogenizer according to an embodiment of the present invention;
FIG. 7 is a perspective view of the rotor and stator structure of a horizontal high-speed shearing emulsifying homogenizer according to an embodiment of the present invention;
FIG. 8 is a side view of a rotor structure of a horizontal high-speed shearing emulsifying homogenizer according to an embodiment of the present invention;
FIG. 9 is a sectional view taken along line B-B of FIG. 8;
fig. 10 is a perspective view of fig. 9.
In the figure:
1. a housing; 1a, a feeding port; 1a1, first valve; 1b, a discharge hole; 1b1, second valve; 1c, a fixed shaft; 1d, a first fixed table; 1e, a second fixed table; 1f, a third fixed table;
2. a shearing mechanism; 2a, a rotor; 2a1, drainage paddle; 2a2, first bar-shaped opening; 2a3, guide vanes; 2b, a first stator; 2b1, a second strip-shaped opening; 2b2, first fixing ear; 2b3, a first leg; 2c, a second stator; 2c2, a second leg; 2c2, second fixing ear; 2d, a first Y-shaped bracket; 2d1, a first cylindrical bore; 2d2, second cylindrical hole; 2d3, third cylindrical hole; 2e, a second Y-shaped bracket; 2e1, fourth cylindrical hole; 2e2, fifth cylindrical hole; 2e3, sixth cylindrical hole;
2f, a rotating shaft;
3. a support table; 3a, a support rod; 3b, a first fixing frame; 3c, a second fixing frame; 3d, a third fixing frame; 3e, a fourth fixing frame;
4. large-scale direct current motor.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, it is only for convenience of description and simplification of description, but it is not indicated or implied that the referred device or element must have a specific orientation, be constructed in a specific orientation and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limitations of the present patent, and the specific meanings of the terms may be understood by those skilled in the art according to specific situations.
In the description of the present invention, unless otherwise explicitly specified or limited, the term "connected" or the like, if appearing to indicate a connection relationship between the components, is to be understood broadly, for example, as being fixed or detachable or integral; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through one or more other components or may be in an interactive relationship with one another. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 10, a horizontal high-speed shearing emulsifying homogenizer comprises an organic shell 1, a shearing mechanism 2, a supporting table 3 and a large-scale direct current motor 4; the machine shell 1 comprises a feeding port 1a, a discharging port 1b and a fixed shaft 1c, the feeding port 1a and the discharging port 1b are arranged on the circumferential surface of the machine shell 1 along the radial direction, and the fixed shaft 1c is horizontally arranged in the machine shell 1 along the axial direction; the shearing mechanism 2 comprises a rotor 2a, a first stator 2b, a second stator 2c, a rotating shaft 2f, a first Y-shaped support 2d and a second Y-shaped support 2e, wherein the rotor 2a is hollow cylinder, the stator is hollow cylinder sleeved outside the rotor 2a, the circumferential surface of the rotor 2a is provided with first strip-shaped openings 2a2 uniformly distributed around the axis of the rotating shaft 2f, the circumferential surface of the first stator 2b is provided with second strip-shaped openings 2b2 uniformly distributed around the axis of the rotating shaft 2f, the length directions of the first strip-shaped openings 2a2 and the second strip-shaped openings 2b2 are both parallel to the axis direction of the rotating shaft 2f, the first stator 2b and the second stator 2c are same in structure and are coaxially installed oppositely, the opposite side surfaces of the first stator 2b and the second stator 2c are fixedly connected, the rotating shaft 2f is coaxially installed inside the rotor 2a, the rotor 2a is rotatably installed on the rotating shaft 2f, the rotor 2a is positioned inside the first stator 2b and the second stator 2c, the rotor 2a comprises a guide paddle 2a1, the guide paddles 2a1 are coaxially arranged at two sides inside the rotor 2a, three feet of the first Y-shaped support 2d and the second Y-shaped support 2e are arranged on the fixed shaft 1c, the first stator 2b is arranged at the side surface of the first Y-shaped support 2d, the second stator 2c is arranged at the side surface of the second Y-shaped support 2e, and the guide end of the guide paddle 2a1 faces the first Y-shaped support 2d and the second Y-shaped support 2 e; the working end of the large direct current motor 4 is arranged outside the shell 1 and connected with the rotating shaft 2 f.
The material is poured into the homogenizer from the material inlet 1a of the machine shell 1, after the large-scale direct current motor 4 is started, the rotating shaft 2f is driven to rotate, the homogenizer is fixed on the support table 3, the machine body is kept still, the rotating shaft 2f drives the rotor 2a to coaxially rotate at high speed, the first Y-shaped bracket 1d and the second Y-shaped bracket 1e are fixed on the fixed shaft 1c, the first stator 2b and the second stator 2c are fixed on the first Y-shaped bracket 2d and the second Y-shaped bracket 2e, the first stator 2b and the second stator 2c are still, the material is introduced into the rotor 2a by the drainage paddles 2a1 at the two ends of the rotor 2a, under the high-speed rotation, the material enters the strip-shaped openings 2b1 of the first stator 2b and the second stator 2c through the first strip-shaped opening 2a2 of the rotor 2a, in the process, the first stator 2b and the second stator 2c are kept still, the rotor 2a rotates at a high speed, the first strip-shaped opening 2a2 on the rotor 2a and the second strip-shaped opening 2b1 on the first stator 2b continuously rotate in a staggered mode, materials are sheared into finer tissues by the side edges of the first strip-shaped opening 2a2 on the rotor 2a and the second strip-shaped opening 2b1 on the stator in a staggered mode, the second stator 2c and the first stator 2b are identical in working principle and structure, after operation is completed, the large direct current motor 4 is turned off, and the materials are taken out from the discharge port 1 b.
The rotor 2a further comprises a guide paddle 2a3, the guide paddle 2a3 is a strip-shaped blade uniformly distributed around the rotating shaft 2f, and the guide paddle 2a3 is coaxially installed in the middle of the inside of the rotor 2 a.
The guide paddles 2a3 can discharge the material inside the rotor 2a at a high speed, and under the condition that the rotor 2a rotates at a high speed and the stator is stationary, the material is sheared into finer tissues by the side edges of the first strip-shaped opening 2a2 on the rotor 2a and the second strip-shaped opening 2b1 on the stator in a staggered manner.
The first stator 2b further comprises first fixing lugs 2b2, and the first fixing lugs 2b2 are uniformly distributed on the side surface of the first stator 2b in the circumferential direction; the second stator 2c includes a second fixing lug 2c2, the second fixing lug 2c2 is evenly distributed on the side surface of the second stator 2c in the circumferential direction, and the first stator 2b and the second stator 2c are fixedly connected through the first fixing lug 2b2 and the second fixing lug 2c 2.
The first fixing lug 2b2 and the second fixing lug 2c2 are used for fixedly connecting the first stator 2b and the second stator 2c through screws, so that the first stator 2b and the second stator 2c form a device which can be sleeved on the outer side of the rotor 2 a.
The first Y-shaped bracket 2d further comprises a first cylindrical hole 2d1, a second cylindrical hole 2d2 and a third cylindrical hole 2d3, the first cylindrical hole 2d1 is arranged along the axis of the first Y-shaped bracket 2d, the rotating shaft 2f is horizontally installed inside the rotor 2a through the first cylindrical hole 2d1 and is connected with the external large-scale direct current motor 4, the second cylindrical hole 2d2 and the third cylindrical hole 2d3 are uniformly distributed on three legs along the axis of the first Y-shaped bracket 2d, the distance from the third cylindrical hole 2d3 to the axis is greater than that from the second cylindrical hole 2d2 to the axis, and the fixed shaft 1c is horizontally installed inside the housing 1 through the third cylindrical hole 2d 3; the second Y-shaped bracket 2e comprises a fourth cylindrical hole 2e1, a fifth cylindrical hole 2e2 and a sixth cylindrical hole 2e3, the second Y-shaped bracket 2e has the same structure as the first Y-shaped bracket 2d, the distribution of the fourth cylindrical hole 2e1, the fifth cylindrical hole 2e2 and the sixth cylindrical hole 2e3 on the second Y-shaped bracket 2e is the same as the distribution of the first cylindrical hole 2d1, the second cylindrical hole 2d2 and the third cylindrical hole 2d3 on the first Y-shaped bracket 2d, and the second Y-shaped bracket 2e and the first Y-shaped bracket 2d are symmetrically installed relative to the radial surface of the rotating shaft 2 f;
the first stator 2b further comprises a first supporting leg 2b3, the first supporting leg 2b3 is vertically arranged on the other side surface of the first stator 2b in a long strip cylindrical shape and is uniformly distributed along the circumferential direction, and the first supporting leg 2b3 is inserted into the first Y-shaped bracket 2d through a second cylindrical hole 2d 2; the second stator 2c includes a second leg 2c1, the second leg 2c1 is vertically installed in a long cylindrical shape on the other side of the second stator 2c and is evenly distributed along the circumferential direction, the second leg 2c1 is inserted into the second Y-shaped bracket 2e through a fifth cylindrical hole 2e2, and the second stator 2c and the first stator 2b are symmetrical with respect to the radial plane in the middle of the rotating shaft 2 f.
The rotating shaft 2f is connected with the external large direct current motor 4 through a first cylindrical hole 2d1 and a fourth cylindrical hole 2e1, the first Y-shaped bracket 2d and the second Y-shaped bracket 2e have the same structure, the first leg 2b3 is used for fixing the first stator 2b on the second cylindrical hole 2d2 of the first Y-shaped bracket 2d, the second leg 2c1 is used for fixing the second stator 2c on the fifth cylindrical hole 2e2 of the second Y-shaped bracket 2e, the fixed shaft 1c is horizontally installed inside the housing 1 through the third cylindrical hole 2d3 and the sixth cylindrical hole 2e3, the fixed shaft 1c can fix the first Y-shaped bracket 2d and the second Y-shaped bracket 2e through the third cylindrical hole 2d3 and the sixth cylindrical hole 2e3, and the first stator 2b and the second stator 2c are respectively fixed on the first Y-shaped bracket 2d and the second Y-shaped bracket 2e to prevent the first stator 2b and the second stator 2c from rotating.
The feeding port 1a also comprises a first valve 1a1, and the working end of the first valve 1a1 is arranged on the feeding port 1 a; the discharge port 1b further comprises a second valve 1b1, and the working end of the second valve 1b1 is installed on the discharge port 1 b.
The first valve 1a1 and the second valve 1b1 are installed to keep the homogenizer in a sealed state in an operating state, thereby preventing the material from overflowing from the material inlet 1a or the material outlet 1 b.
The supporting table 3 further comprises supporting rods 3a, a first fixing frame 3b, a second fixing frame 3c, a third fixing frame 3d and a fourth fixing frame 3e, the two supporting rods 3a are horizontally arranged on the supporting table 3, the first fixing frame 3b and the second fixing frame 3c are vertically arranged on the side face of the supporting table 3, the first fixing frame 3b and the second fixing frame 3c are symmetrical relative to the axial face of the shell 1, the third fixing frame 3d and the fourth fixing frame 3e are vertically arranged on the other side of the supporting table 3, and the third fixing frame 3d and the fourth fixing frame 3e are symmetrical relative to the axial face of the shell 1;
the housing 1 further includes a first fixing table 1d, a second fixing table 1e and a third fixing table 1f, the first fixing table 1d is fixedly installed on a side surface of the housing 1, the second fixing table 1e and the third fixing table 1f are fixedly installed on a circumferential surface of the housing 1, the second fixing table 1e and the third fixing table 1f are symmetrical with respect to an axial surface of the rotating shaft, the first fixing table 1d is installed between the first fixing frame 3b and the second fixing frame 3c, the second fixing table 1e is installed on the third fixing frame 3d, and the third fixing table 1f is installed on the fourth fixing frame 3 e.
The two support rods 3a are horizontally arranged on the support table 3, and the shell 1 can be horizontally placed on the two support rods 3 a; the first fixing table 1d is fixed between the first fixing frame 3b and the second fixing frame 3c, and the second fixing table 1e and the third fixing table 1f are respectively fixed on the third fixing frame 3d and the fourth fixing frame 3e, so that the rotation or deviation of the housing 1 around the axis of the rotating shaft 2f is prevented.
The working principle is as follows:
the worker opens the first valve 1a1 to pour the material into the material inlet 1a, the large-scale direct current motor 4 is started to drive the rotating shaft 2f to rotate, the two support rods 3a are horizontally arranged on the support platform 3, the shell 1 can be horizontally placed on the two support rods 3a, the first fixed platform 1d is fixed between the first fixed frame 3b and the second fixed frame 3c, the second fixed platform 1e and the third fixed platform 1f are respectively fixed on the third fixed frame 3d and the fourth fixed frame 3d, the homogenizer is fixed on the support platform 3, the shell 1 is kept static, the first Y-shaped bracket 2d and the second Y-shaped bracket 2e are respectively fixed on the fixed shaft 1c through the third cylindrical hole 2d3 and the sixth cylindrical hole 2e3, the first stator 2b is fixed in the second cylindrical hole 2d2 of the first Y-shaped bracket 2d through the first support leg 2b3, the second stator 2c is fixed in the fifth cylindrical hole 2e2 of the second Y-shaped bracket 2e through the second support leg 2c1, the first stator 2b2 and the second stator 2c are connected by a first fixing lug 2b2 and a second fixing lug 2c2 through screws, the first stator 2b and the second stator 2c are kept static, the rotating shaft 2f is connected with the external large-scale direct current motor 4 through a first cylindrical hole 2d1 and a fourth cylindrical hole 2e1, the rotating shaft 2f drives the rotor 2a to rotate coaxially at high speed, materials are introduced into the rotor 2a through the drainage paddles 2a1 at two ends of the rotor 2a, under the high-speed rotation, the materials enter the second strip-shaped opening 2b1 of the first stator 2b through the first strip-shaped opening 2a2 of the rotor 2a, in the process, the first stator 2b and the second stator 2c are kept motionless, the rotor 2a rotates at high speed, the first strip-shaped opening 2a2 on the rotor 2a and the second strip-shaped opening 2b1 on the first stator 2b rotate continuously, and the materials are staggered by the first strip-shaped opening 2a2 on the rotor 2a and the second strip-shaped opening 2b1 on the second stator 2b to form a side edge which is staggered The second stator 2c has a fine structure, the working principle of the second stator 2c is the same as that of the first stator 2b, after the operation is completed, the large direct current motor 4 is closed, and the second valve 1b1 is opened to take out the material from the discharge hole 1 b.
It should be understood that the above-described embodiments are merely preferred embodiments of the invention and the technical principles applied thereto. It will be understood by those skilled in the art that various modifications, equivalents, changes, and the like can be made to the present invention. However, such variations are within the scope of the invention as long as they do not depart from the spirit of the invention. In addition, certain terms used in the specification and claims of the present application are not limiting, but are used merely for convenience of description.
Claims (6)
1. A horizontal high-speed shearing emulsifying homogenizer is characterized by comprising an organic shell (1), a shearing mechanism (2), a supporting table (3) and a large-scale direct current motor (4); the shell (1) comprises a feeding port (1 a), a discharging port (1 b) and a fixed shaft (1 c), the feeding port (1 a) and the discharging port (1 b) are arranged on the circumferential surface of the shell (1) along the radial direction, and the fixed shaft (1 c) is horizontally arranged inside the shell (1) along the axial direction; the shearing mechanism (2) comprises a rotor (2 a), a first stator (2 b), a second stator (2 c), a rotating shaft (2 f), a first Y-shaped support (2 d) and a second Y-shaped support (2 e), wherein the rotor (2 a) is in a hollow cylinder shape, the stator is in a hollow cylinder shape sleeved outside the rotor (2 a), a first strip-shaped opening (2 a 2) which is uniformly distributed around the axis of the rotating shaft (2 f) is arranged on the circumferential surface of the rotor (2 a), a second strip-shaped opening (2 b 1) which is uniformly distributed around the axis of the rotating shaft (2 f) is arranged on the circumferential surface of the first stator (2 b), the length directions of the first strip-shaped opening (2 a 2) and the second strip-shaped opening (2 b 1) are both parallel to the axis direction of the rotating shaft (2 f), the first stator (2 b) and the second stator (2 c) are in the same structure and are coaxially arranged in opposite directions, and the first stator (2 b) and the second stator (2 c) are fixedly connected with the opposite side surfaces, the rotating shaft (2 f) is coaxially arranged inside the rotor (2 a), the rotor (2 a) is rotatably arranged on the rotating shaft (2 f), the rotor (2 a) is positioned inside the first stator (2 b) and the second stator (2 c), the rotor (2 a) comprises a drainage paddle (2 a 1), the drainage paddle (2 a 1) is coaxially arranged on two sides inside the rotor (2 a), three feet of the first Y-shaped bracket (2 d) and the second Y-shaped bracket (2 e) are arranged on a fixed shaft (1 c), the first stator (2 b) is arranged on the side surface of the first Y-shaped bracket (2 d), the second stator (2 c) is arranged on the side surface of the second Y-shaped bracket (2 e), and the drainage end of the drainage paddle (2 a 1) is arranged towards the first Y-shaped bracket (2 d) and the second Y-shaped bracket (2 e); the working end of the large direct current motor (4) is arranged outside the shell (1) and is connected with the rotating shaft (2 f).
2. The horizontal high-speed shearing emulsifying homogenizer according to claim 1, wherein the rotor (2 a) further comprises a guide paddle (2 a 3), the guide paddle (2 a 3) is a strip-shaped blade uniformly distributed around the rotating shaft (2 f), and the guide paddle (2 a 3) is coaxially installed at an intermediate position inside the rotor (2 a).
3. The horizontal high-speed shearing emulsifying homogenizer of claim 1, wherein the first stator (2 b) further comprises first fixing lugs (2 b 2), the first fixing lugs (2 b 2) are uniformly distributed on the side surface of the first stator (2 b) in the circumferential direction; the second stator (2 c) comprises second fixing lugs (2 c 2), the second fixing lugs (2 c 2) are uniformly distributed on the side face of the second stator (2 c) in the circumferential direction, and the first stator (2 b) and the second stator (2 c) are fixedly connected through the first fixing lugs (2 b 2) and the second fixing lugs (2 c 2).
4. The horizontal high-speed shearing emulsifying homogenizer of claim 1, wherein the first Y-shaped support (2 d) further comprises a first cylindrical hole (2 d 1), a second cylindrical hole (2 d 2) and a third cylindrical hole (2 d 3), wherein the first cylindrical hole (2 d 1) is arranged along the axis of the first Y-shaped bracket (2 d), a rotating shaft (2 f) is horizontally arranged inside the rotor (2 a) through the first cylindrical hole (2 d 1) and is connected with an external large-scale direct current motor (4), the second cylindrical hole (2 d 2) and the third cylindrical hole (2 d 3) are uniformly distributed on three feet along the axis of the first Y-shaped bracket (2 d), the distance from the third cylindrical hole (2 d 3) to the axis is larger than that from the second cylindrical hole (2 d 2) to the axis, and the fixed shaft (1 c) is horizontally arranged inside the shell (1) through the third cylindrical hole (2 d 3); the second Y-shaped bracket (2 e) comprises a fourth cylindrical hole (2 e 1), a fifth cylindrical hole (2 e 2) and a sixth cylindrical hole (2 e 3), the second Y-shaped bracket (2 e) has the same structure as the first Y-shaped bracket (2 d), the distribution of the fourth cylindrical hole (2 e 1), the fifth cylindrical hole (2 e 2) and the sixth cylindrical hole (2 e 3) on the second Y-shaped bracket (2 e) is the same as that of the first cylindrical hole (2 d 1), the second cylindrical hole (2 d 2) and the third cylindrical hole (2 d 3) on the first Y-shaped bracket (2 d), and the second Y-shaped bracket (2 e) and the first Y-shaped bracket (2 d) are symmetrically arranged relative to the radial plane of the rotating shaft (2 f);
the first stator (2 b) further comprises first support legs (2 b 3), the first support legs (2 b 3) are vertically arranged on the other side face of the first stator (2 b) in a long-strip cylindrical shape and are uniformly distributed along the circumferential direction, and the first support legs (2 b 3) are inserted into the first Y-shaped bracket (2 d) through second cylindrical holes (2 d 2); the second stator (2 c) comprises a second supporting leg 2c1, the second supporting leg 2c1 is vertically arranged on the other side surface of the second stator (2 c) in a long-strip cylindrical shape and is uniformly distributed along the circumferential direction, the second supporting leg 2c1 is inserted into the second Y-shaped bracket (2 e) through a fifth cylindrical hole (2 e 2), and the second stator (2 c) and the first stator (2 b) are symmetrical relative to the radial surface in the middle of the rotating shaft (2 f).
5. The horizontal high-speed shearing emulsifying homogenizer of claim 1, wherein the inlet (1 a) further comprises a first valve (1 a 1), and the working end of the first valve (1 a 1) is mounted on the inlet (1 a); the discharge port (1 b) also comprises a second valve (1 b 1), and the working end of the second valve (1 b 1) is arranged on the discharge port (1 b).
6. The horizontal high-speed shearing emulsifying homogenizer of claim 1, wherein the supporting table (3) further comprises a support rod (3 a), a first fixing frame (3 b), a second fixing frame (3 c), a third fixing frame (3 d) and a fourth fixing frame (3 e), wherein the two support rods (3 a) are horizontally arranged on the supporting table (3), the first fixing frame (3 b) and the second fixing frame (3 c) are vertically arranged on the side surface of the supporting table (3), the first fixing frame (3 b) and the second fixing frame (3 c) are symmetrical relative to the axial plane of the housing (1), the third fixing frame (3 d) and the fourth fixing frame (3 e) are vertically arranged on the other side of the supporting table (3), and the third fixing frame (3 d) and the fourth fixing frame (3 e) are symmetrical relative to the axial plane of the housing (1);
the shell (1) further comprises a first fixed table (1 d), a second fixed table (1 e) and a third fixed table (1 f), the first fixed table (1 d) is fixedly arranged on the side face of the shell (1), the second fixed table (1 e) and the third fixed table (1 f) are fixedly arranged on the circumferential face of the shell (1), the second fixed table (1 e) and the third fixed table (1 f) are symmetrical relative to the axial face of the rotating shaft, the first fixed table (1 d) is arranged between the first fixed frame (3 b) and the second fixed frame (3 c), the second fixed table (1 e) is arranged on the third fixed frame (3 d), and the third fixed table (1 f) is arranged on the fourth fixed frame (3 e).
Priority Applications (1)
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CN201921309578.XU CN211302713U (en) | 2019-08-13 | 2019-08-13 | Horizontal high-speed shearing emulsifying homogenizer |
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Application Number | Priority Date | Filing Date | Title |
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CN201921309578.XU CN211302713U (en) | 2019-08-13 | 2019-08-13 | Horizontal high-speed shearing emulsifying homogenizer |
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CN201921309578.XU Expired - Fee Related CN211302713U (en) | 2019-08-13 | 2019-08-13 | Horizontal high-speed shearing emulsifying homogenizer |
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- 2019-08-13 CN CN201921309578.XU patent/CN211302713U/en not_active Expired - Fee Related
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