CN211295666U - An automatic wire stripping and riveting machine - Google Patents
An automatic wire stripping and riveting machine Download PDFInfo
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- CN211295666U CN211295666U CN201922146963.3U CN201922146963U CN211295666U CN 211295666 U CN211295666 U CN 211295666U CN 201922146963 U CN201922146963 U CN 201922146963U CN 211295666 U CN211295666 U CN 211295666U
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Abstract
Description
技术领域technical field
本实用新型涉及剥线技术领域,特别涉及一种自动剥线铆线机。The utility model relates to the technical field of wire stripping, in particular to an automatic wire stripping and riveting machine.
背景技术Background technique
在端子与导线的加工过程中,需要将导线铆接在端子上,而在铆接之前需要先进行剥线,将导线外皮从内芯上剥掉,现有的端子剥线和铆线一系列操作大多还是采用人工来完成,存在生产效率低,劳动强度大的问题,急需一种自动化设备来替代人工操作,实现大批量生产。During the processing of the terminal and the wire, the wire needs to be riveted on the terminal, and the wire needs to be stripped before riveting, and the outer sheath of the wire is stripped from the inner core. The existing terminal stripping and riveting are mostly a series of operations It is still done manually, which has the problems of low production efficiency and high labor intensity. An automated equipment is urgently needed to replace manual operation and realize mass production.
实用新型内容Utility model content
针对现有技术的不足,本实用新型目的在于提供一种结构合理,自动化程度高,效率高的自动剥线铆线机。其采用如下技术方案:Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide an automatic wire stripping and riveting machine with a reasonable structure, high degree of automation and high efficiency. It adopts the following technical solutions:
一种自动剥线铆线机,用于将线缆外皮切割后从缆芯上剥掉,并将线缆铆接在机壳内的端子上,其特征在于,包括机架,所述机架上设有:An automatic wire stripping and riveting machine is used for cutting the outer skin of the cable and stripping it from the cable core, and riveting the cable on the terminal in the casing, which is characterized in that it includes a frame, and the frame is Features:
剥线机构,包括切割组件和第一夹持组件;A wire stripping mechanism, including a cutting assembly and a first clamping assembly;
所述切割组件包括上切刀和下切刀,用于切割线缆外皮;The cutting assembly includes an upper cutter and a lower cutter for cutting the cable sheath;
所述第一夹持组件用于将线缆夹持固定,所述第一夹持组件可驱动所述线缆向前,使线缆的前端置于所述上切刀和下切刀之间,并在切割后带动所述线缆向后,将线缆外皮从缆芯上剥掉;The first clamping assembly is used for clamping and fixing the cable, and the first clamping assembly can drive the cable forward, so that the front end of the cable is placed between the upper cutter and the lower cutter, And after cutting, the cable is driven backward, and the outer sheath of the cable is peeled off from the cable core;
铆线机构,包括第一定位座、第二夹持组件和压铆组件;A riveting mechanism, including a first positioning seat, a second clamping assembly and a pressure riveting assembly;
所述第一定位座上设有下模,所述下模上设有支撑所述端子的第一铆接槽;The first positioning seat is provided with a lower mold, and the lower mold is provided with a first riveting groove for supporting the terminal;
所述第二夹持组件用于将线缆夹持固定,所述第二夹持组件可驱动所述线缆向前,使线缆的前端置于端子上;The second clamping assembly is used for clamping and fixing the cable, and the second clamping assembly can drive the cable forward, so that the front end of the cable is placed on the terminal;
所述压铆组件上装配有上模,所述上模底部设有第二铆接槽,所述上模和下模相对设置,所述压铆组件可带动所述上模向下,所述上模和下模配合将端子铆接在线缆上。The pressure riveting assembly is equipped with an upper mold, the bottom of the upper mold is provided with a second riveting groove, the upper mold and the lower mold are arranged oppositely, and the pressure riveting assembly can drive the upper mold downward, the upper mold The die and the lower die cooperate to riveted the terminal to the cable.
作为本实用新型的进一步改进,所述第一夹持组件包括水平气缸、第一夹爪气缸和第一夹持块,所述第一夹爪气缸设于所述水平气缸上,所述第一夹爪气缸的两夹爪可分别带动两第一夹持块将线缆夹持固定,所述水平气缸可带动所述第一夹爪气缸向前,使线缆的前端置于上切刀和下切刀之间,并在切割后带动所述第一夹爪气缸向后,将线缆外皮从缆芯上剥掉,所述第二夹持组件和第一夹持组件结构相同。As a further improvement of the present invention, the first clamping assembly includes a horizontal cylinder, a first clamping jaw cylinder and a first clamping block, the first clamping jaw cylinder is provided on the horizontal cylinder, and the first clamping jaw cylinder is provided on the horizontal cylinder. The two clamping jaws of the clamping jaw cylinder can respectively drive the two first clamping blocks to clamp and fix the cable, and the horizontal cylinder can drive the first clamping jaw cylinder forward, so that the front end of the cable is placed on the upper cutter and the upper cutter. Between the lower cutting knives, and after cutting, the first clamping jaw cylinder is driven backward to peel off the outer sheath of the cable from the cable core. The second clamping assembly has the same structure as the first clamping assembly.
作为本实用新型的进一步改进,所述第一夹持块上设有半圆形夹持槽,两第一夹持块配合形成与线缆匹配的圆形夹持槽。As a further improvement of the present invention, the first clamping block is provided with a semicircular clamping groove, and the two first clamping blocks cooperate to form a circular clamping groove matching the cable.
作为本实用新型的进一步改进,所述切割组件包括切线电机、第一升降板、第二升降板,所述切线电机的输出端装配有齿轮,上切刀设于所述第一升降板上,所述下切刀设于所述第二升降板上,所述上切刀和下切刀相对设置,所述第一升降板和第二升降板上分别设有与所述齿轮啮合的第一齿条和第二齿条,所述第一齿条和第二齿条分别设于所述齿轮两侧,所述切线电机带动所述齿轮,所述齿轮可带动所述第一升降板下降,同时带动所述第二升降板上升,使所述上切刀和下切刀配合切割线缆外皮。As a further improvement of the present invention, the cutting assembly includes a thread cutting motor, a first lifting plate and a second lifting plate, the output end of the thread cutting motor is equipped with a gear, and the upper cutter is arranged on the first lifting plate, The lower cutter is arranged on the second lift plate, the upper cutter and the lower cutter are arranged oppositely, and the first lift plate and the second lift plate are respectively provided with a first rack meshing with the gear and a second rack, the first rack and the second rack are respectively arranged on both sides of the gear, the tangent motor drives the gear, the gear can drive the first lifting plate to descend, and at the same time drives The second lifting plate rises so that the upper cutter and the lower cutter cooperate to cut the cable sheath.
作为本实用新型的进一步改进,所述机架上设有固定座,所述固定座上设有安装板,所述切割组件装配于所述安装板上,所述齿轮的齿轮轴通过轴承与所述安装板连接。As a further improvement of the present invention, the frame is provided with a fixing seat, the fixing seat is provided with a mounting plate, the cutting assembly is assembled on the mounting plate, and the gear shaft of the gear is connected to the mounting plate through a bearing. connection to the mounting plate.
作为本实用新型的进一步改进,所述安装板上装配有限位板,所述限位板与所述安装板之间形成与所述第一升降板配合的第一升降滑槽,所述第一升降板设于所述第一升降滑槽内,所述第一升降板与限位板之间形成与所述第二升降板配合的第二升降滑槽,所述第二升降板设于所述第二升降滑槽内。As a further improvement of the present invention, a limit plate is installed on the mounting plate, and a first lifting chute that cooperates with the first lifting plate is formed between the limiting plate and the mounting plate. The lifting plate is arranged in the first lifting chute, and a second lifting chute is formed between the first lifting plate and the limiting plate, which is matched with the second lifting plate, and the second lifting plate is arranged in the into the second lift chute.
作为本实用新型的进一步改进,所述机架上还设有定位组件,所述定位组件包括第二定位座和第二夹爪气缸,所述第二定位座上设有定位槽,所述第二夹爪气缸上设有第二夹持块,所述第二夹爪气缸的两夹爪可分别带动两第二夹持块将线缆夹持固定;As a further improvement of the present invention, the frame is further provided with a positioning assembly, the positioning assembly includes a second positioning seat and a second clamping jaw cylinder, the second positioning seat is provided with a positioning groove, and the first positioning The two-claw cylinder is provided with a second clamping block, and the two clamping claws of the second clamping-claw cylinder can respectively drive the two second clamping blocks to clamp and fix the cable;
转运组件,所述转运组件包括直线电机、升降气缸和第三夹爪气缸,所述第三夹爪气缸通过所述升降气缸与直线电机连接,所述第三夹爪气缸上设有第三夹持块,所述第三夹爪气缸的两夹爪可分别带动两第三夹持块将线缆夹持固定,所述直线电机可在所述第三夹爪气缸将线缆夹持后,将线缆从所述定位组件处转运至第一夹持组件处。A transfer assembly, the transfer assembly includes a linear motor, a lift cylinder and a third gripper cylinder, the third gripper cylinder is connected to the linear motor through the lift cylinder, and a third gripper is provided on the third gripper cylinder The two clamping jaws of the third clamping jaw cylinder can respectively drive the two third clamping blocks to clamp and fix the cable, and the linear motor can clamp the cable after the third clamping jaw cylinder clamps the cable. The cable is transferred from the positioning assembly to the first clamping assembly.
作为本实用新型的进一步改进,所述定位槽的数量为二,两所述定位槽配合支撑线缆,两所述定位槽之间留有供所述第三夹爪气缸夹持的间隙。As a further improvement of the present invention, the number of the positioning grooves is two, the two positioning grooves are matched to support the cable, and a gap for the third clamping jaw cylinder is left between the two positioning grooves.
作为本实用新型的进一步改进,所述压铆组件包括冲床,所述上模与所述冲床的冲压杆连接。As a further improvement of the present invention, the riveting assembly includes a punch, and the upper die is connected with a punch rod of the punch.
作为本实用新型的进一步改进,所述压铆组件还包括升降座和多个限位柱,所述升降座与冲床的冲压杆连接,所述限位柱通过直线轴承与所述升降座连接,所述上模与所述升降座的底部连接。As a further improvement of the present invention, the riveting assembly further includes a lift seat and a plurality of limit posts, the lift seat is connected with the punch rod of the punch press, and the limit post is connected with the lift seat through a linear bearing, The upper mold is connected with the bottom of the lifting seat.
本实用新型的有益效果:The beneficial effects of the present utility model:
本实用新型的自动剥线铆线机可实现对线缆外皮的自动切割,并将切割下的外皮从缆芯上剥掉,最后实现自动铆线,可以完全替代人工操作,成品率高,具有广阔的应用前景。同时,该自动剥线铆线机结构简单,成本低,可以有效减少企业负担。The automatic wire stripping and riveting machine of the utility model can realize automatic cutting of the cable sheath, strip the cut sheath from the cable core, and finally realize automatic riveting, which can completely replace manual operation, has high yield and has the advantages of Broad application prospects. At the same time, the automatic wire stripping and riveting machine has simple structure and low cost, which can effectively reduce the burden on enterprises.
上述说明仅是本实用新型技术方案的概述,为了能够更清楚了解本实用新型的技术手段,而可依照说明书的内容予以实施,并且为了让本实用新型的上述和其他目的、特征和优点能够更明显易懂,以下特举较佳实施例,并配合附图,详细说明如下。The above description is only an overview of the technical solution of the present invention, in order to be able to understand the technical means of the present invention more clearly, it can be implemented according to the contents of the description, and in order to make the above-mentioned and other purposes, features and advantages of the present invention better. It is obvious and easy to understand, and the preferred embodiments are exemplified below, and the detailed description is as follows in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本实用新型实施例中机壳的结构示意图;Fig. 1 is the structural representation of the casing in the embodiment of the present utility model;
图2是本实用新型实施例中自动剥线铆线机的整体结构示意图;Fig. 2 is the overall structure schematic diagram of the automatic wire stripping and riveting machine in the embodiment of the present invention;
图3是本实用新型实施例中切割组件的结构示意图;3 is a schematic structural diagram of a cutting assembly in an embodiment of the present invention;
图4是本实用新型实施例中切割组件的内部结构示意图;4 is a schematic diagram of the internal structure of the cutting assembly in the embodiment of the present invention;
图5是图4的内部结构示意图;Fig. 5 is the internal structure schematic diagram of Fig. 4;
图6是本实用新型实施例中第一夹持组件的结构示意图;6 is a schematic structural diagram of a first clamping assembly in an embodiment of the present invention;
图7是本实用新型实施例中铆线组件的结构示意图;7 is a schematic structural diagram of a riveting wire assembly in an embodiment of the present invention;
图8是本实用新型实施例中铆线组件的局部结构示意图;Fig. 8 is the partial structure schematic diagram of the riveting wire assembly in the embodiment of the present invention;
图9是本实用新型实施例中定位组件的结构示意图;9 is a schematic structural diagram of a positioning assembly in an embodiment of the present invention;
图10是本实用新型实施例中转运组件的结构示意图。FIG. 10 is a schematic structural diagram of a transport assembly in an embodiment of the present invention.
标记说明:10、机壳;11、穿线孔;12、端子;20、线缆;100、机架;200、切割组件;210、固定座;220、安装板;230、切线电机;240、齿轮;250、第一升降板;251、上切刀;252、第一齿条;260、第二升降板;261、下切刀;262、第二齿条;270、限位板;300、第一夹持组件;310、第一夹爪气缸;320、第一夹持块;330、水平气缸;400、定位组件;410、第二定位座;420、第二夹爪气缸;430、第二夹持块;440、定位槽;450、间隙;460、对齐板;500、转运组件;510、直线电机;520、升降气缸;521、装配板;530、第三夹爪气缸;540、第三夹持块;600、压铆组件;630、第一定位座;631、下模;640、第二夹持组件;650、冲床;651、上模;660、升降座;661、卡槽;670、限位柱。Marking description: 10, case; 11, wire hole; 12, terminal; 20, cable; 100, rack; 200, cutting assembly; 210, fixing seat; 220, mounting plate; 230, tangent motor; 240, gear ; 250, the first lift plate; 251, the upper cutter; 252, the first rack; 260, the second lift plate; 261, the lower cutter; 262, the second rack; 270, the limit plate; 300, the first Clamping assembly; 310, first clamping jaw cylinder; 320, first clamping block; 330, horizontal cylinder; 400, positioning assembly; 410, second positioning seat; 420, second clamping jaw cylinder; 430, second clamp Holding block; 440, positioning groove; 450, clearance; 460, alignment plate; 500, transfer assembly; 510, linear motor; 520, lift cylinder; 521, assembly plate; 530, third clamp cylinder; 540, third clamp Holding block; 600, pressure riveting assembly; 630, first positioning seat; 631, lower die; 640, second clamping assembly; 650, punch; 651, upper die; 660, lifting seat; 661, card slot; 670, limit post.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型作进一步说明,以使本领域的技术人员可以更好地理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so that those skilled in the art can better understand the present utility model and implement it, but the examples are not intended to limit the present utility model.
如图1所示,为本实用新型实施例中的机壳10,机壳10内设有端子12,机壳11上还设有穿线孔11。As shown in FIG. 1 , it is a
如图2所示,为本实用新型实施例中的自动剥线铆线机,用于将线缆20外皮切割后从缆芯上剥掉,并将线缆20铆接在机壳10内的端子12上,该自动剥线铆线机包括机架100,机架100上设有剥线机构和铆线机构。As shown in FIG. 2 , it is the automatic wire stripping and riveting machine in the embodiment of the present invention, which is used to cut the outer skin of the cable 20 and then strip it from the cable core, and rive the cable 20 to the terminals in the
如图3-5所示,剥线机构包括切割组件200和第一夹持组件300,切割组件200包括上切刀251和下切刀261,用于切割线缆20外皮。第一夹持组件300用于将线缆20夹持固定,第一夹持组件300可驱动线缆20向前,使线缆20的前端置于上切刀251和下切刀261之间,并在切割后带动线缆20向后,将线缆20外皮从缆芯上剥掉。As shown in FIGS. 3-5 , the wire stripping mechanism includes a
具体的,切割组件200包括切线电机230、第一升降板250、第二升降板260,切线电机230的输出端装配有齿轮240,第一升降板250上设有上切刀251,第二升降板260上设有下切刀261,上切刀251和下切刀261相对设置,第一升降板250和第二升降板260上分别设有与齿轮240啮合的第一齿条252和第二齿条262,第一齿条252和第二齿条262分别设于齿轮240两侧,切线电机230带动齿轮240,齿轮240可带动第一升降板250下降,同时带动第二升降板260上升,使上切刀251和下切刀261配合切割线缆20外皮。Specifically, the
在本实施例中,上切刀251和下切刀261上均设有V型刀刃。V型刀刃可以减少与外皮的接触面积,保证刀刃对外皮的切割强度。In this embodiment, both the
在本实施例中,机架100上设有固定座210,固定座210上设有安装板220,切割组件200装配于安装板220上,齿轮240的齿轮240轴通过轴承与安装板220连接。In this embodiment, the
具体的,安装板220上装配有限位板270,限位板270与安装板220之间形成与第一升降板250配合的第一升降滑槽,第一升降板250设于第一升降滑槽内。Specifically, a limiting
第一升降板250与限位板270之间形成与第二升降板260配合的第二升降滑槽,第二升降板260设于第二升降滑槽内。A second lifting chute that cooperates with the
切线电机230通过齿轮240带动第一升降板250在第一升降滑槽内做下降运动,同时带动第二升降板260在第二升降滑槽内做上升运动,第一升降板250和第二升降板260分别带动上切刀251和下切刀261对线缆20的外皮进行切割。The
如图6所示,第一夹持组件300包括水平气缸330、第一夹爪气缸310和第一夹持块320,第一夹爪气缸310设于水平气缸330上,第一夹爪气缸310的两夹爪可分别带动两第一夹持块320将线缆20夹持固定,水平气缸330可带动第一夹爪气缸310向前,使线缆20的前端置于上切刀251和下切刀261之间,并在切割后带动第一夹爪气缸310向后,将线缆20外皮从缆芯上剥掉。As shown in FIG. 6 , the
如图7-8所示,铆线机构包括第一定位座630、第二夹持组件640和压铆组件600;第一定位座630上设有下模631,下模631上设有支撑端子12的第一铆接槽;在本实施例中,第一夹持组件300和第二夹持组件640结构相同。As shown in Figures 7-8, the riveting mechanism includes a
第二夹持组件640用于将线缆20夹持固定,第二夹持组件640可驱动线缆20向前,使线缆20的前端置于端子12上。The
压铆组件600上装配有上模651,上模651底部设有第二铆接槽,上模651和下模631相对设置,压铆组件600可带动上模651向下,上模651和下模631配合将端子12铆接在线缆20上。The pressure
在本实施例中,压铆组件600包括冲床650,上模651与冲床650的冲压杆连接。In this embodiment, the
压铆组件600还包括升降座660和多个限位柱670,升降座660与冲床650的冲压杆连接,限位柱670通过直线轴承与升降座660连接,上模651与升降座660的底部连接。可以有效提高铆接时的稳定性,较小误差,提高铆接精度。The
在其中一实施例中,升降座660上设有卡槽661,冲床650的冲压杆上设有与卡槽661卡接的卡接部。卡槽661与卡接部配合,便于拆装。In one embodiment, the
如图9所示,在其中一实施例中,机架100上还设有定位组件400,定位组件400包括第二定位座410和第二夹爪气缸420,第二定位座410上设有定位槽440,第二夹爪气缸420上设有第二夹持块430,第二夹爪气缸420的两夹爪可分别带动两第二夹持块430将线缆20夹持固定。As shown in FIG. 9 , in one embodiment, the
优选的,定位槽440的数量为二,两定位槽440配合支撑线缆20,两定位槽440之间留有供第三夹爪气缸530夹持的间隙450。Preferably, the number of the
优选的,第二夹爪气缸420的一侧设有对齐板460,线缆20的前端通过对齐板460对齐,并通过第二夹爪气缸420夹持固定,再通过两定位槽440配合支撑。即保证第三夹爪气缸530将线缆20夹持后,线缆20的前端保持对齐,实现每次剥掉相同长度的外皮。Preferably, an
如图10所示,在其中一实施例中,机架100上还设有转运组件500,转运组件500包括直线电机510、升降气缸520、装配板521和两组第三夹爪气缸530,两组第三夹爪气缸530分别装配于装配板521的两端,装配板521与升降气缸520连接,升降气缸装配于直线电机510的滑台上,第三夹爪气缸530上设有第三夹持块540,第三夹爪气缸530的两夹爪可分别带动两第三夹持块540将线缆20夹持固定,直线电机510可在第三夹爪气缸530将线缆20夹持后,将线缆20从定位组件400处转运至第一夹持组件300处,同时将第一夹持组件300上的线缆20转运至第二夹持组件640处。As shown in FIG. 10, in one embodiment, the
具体的,直线电机510将一端的第三夹爪气缸530运至间隙450上方,升降气缸520驱动第三夹爪气缸530下降,第三夹爪气缸530将线缆20夹持,并由直线电机510将线缆20运至第一夹爪气缸310上方,由第一夹爪气缸310将线缆20夹持,由水平气缸330将线缆20的前端送至上切刀251和下切刀261之间。同时,另一端的第三夹爪气缸530将第二夹持组件640上完成剥线的线缆20夹持,并运至第二夹持组件640上,由第二夹持组件640夹持固定。Specifically, the
优选的,第一夹持块320上设有半圆形夹持槽,两第一夹持块320配合形成与线缆20匹配的圆形夹持槽。第二夹持块430和第三夹持块540均与第一夹持块320结构相同。可以在夹持时避免对线缆造成损坏。Preferably, the
本实用新型的自动剥线铆线机可实现对线缆外皮的自动切割,并将切割下的外皮从缆芯上剥掉,最后实现自动铆线,可以完全替代人工操作,成品率高,具有广阔的应用前景。同时,该自动剥线铆线机结构简单,成本低,可以有效减少企业负担。The automatic wire stripping and riveting machine of the utility model can realize automatic cutting of the cable sheath, strip the cut sheath from the cable core, and finally realize automatic riveting, which can completely replace manual operation, has high yield and has the advantages of Broad application prospects. At the same time, the automatic wire stripping and riveting machine has simple structure and low cost, which can effectively reduce the burden on enterprises.
以上实施例仅是为充分说明本实用新型而所举的较佳的实施例,本实用新型的保护范围不限于此。本技术领域的技术人员在本实用新型基础上所作的等同替代或变换,均在本实用新型的保护范围之内。本实用新型的保护范围以权利要求书为准。The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present utility model is subject to the claims.
Claims (10)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114079212A (en) * | 2020-12-06 | 2022-02-22 | 无锡沃格自动化科技股份有限公司 | Full-automatic cable riveting copper pipe device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114079212A (en) * | 2020-12-06 | 2022-02-22 | 无锡沃格自动化科技股份有限公司 | Full-automatic cable riveting copper pipe device |
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