CN211283002U

CN211283002U - Novel automatic cement carloader unloads package and dust removal integration device

Info

Publication number: CN211283002U
Application number: CN201921952537.2U
Authority: CN
Inventors: 张刚刚
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-11-13
Filing date: 2019-11-13
Publication date: 2020-08-18
Anticipated expiration: 2029-11-13

Abstract

The utility model relates to the field of unloading the package of the car loader, in particular to a novel integrated device for unloading the package and removing dust of an automatic cement car loader, which comprises a bearing plate, wherein a dust removing hole is arranged on the bearing plate, a discharge port is arranged on one side of the bearing plate, one end of the discharge port is provided with a transmission mechanism for material transmission, the top of a driving shaft is fixedly connected with a connecting plate, two sides of the connecting plate can be detachably connected with a sweeping plate, a dust collecting box is fixedly connected below the bearing plate, a dust removing mechanism is arranged in the dust collecting box, a compression pipe is arranged on one side above the dust collecting box, an installation box is fixedly connected below the dust collecting box, a motor is arranged below the driving shaft, the motor is fixedly arranged at the bottom of the installation box, a driving mechanism for driving the transmission mechanism is arranged above the motor, compared with the prior art, the utility model, is harmful to health.

Description

Novel automatic cement carloader unloads package and dust removal integration device

Technical Field

The utility model relates to a carloader field of unpacking specifically discloses a novel automatic cement carloader is unpacked and is removed dust integrated device.

Background

The auto-loader of production unloads package device generally adopts whole package box structure of unloading, can appear "rolling package" mostly during the unloading, phenomenon such as "turn over the package", and two way cement package in top combine the back gap grow of jolting through the way, then can cause half way "packet loss" phenomenon gently, then can take place the phenomenon of turning over heavily, directly cause economic loss for the user and have a lot of problems in the transportation process of uninstalling to cement, some that have now in addition need a large amount of labours to carry from the car to the cement uninstallation, very big increase labourer's intensity of labour.

The Chinese utility model patent publication No. CN206466749U discloses a novel unpacking device of an automatic cement car loader, which is connected with a package pushing device and comprises a first turning plate group arranged on a first supporting plate group, wherein the first turning plate group receives a cement bag from the package pushing device, and the first turning plate group turns to release the cement bag to a first position; the first turning plate group is arranged on a first movable slide rail, the first turning plate group drives the first supporting plate group to move to a set position on the first movable slide rail, and the first turning plate group turns to release the cement bag to a second position. The utility model discloses be favorable to the control with the accurate input of cement bag at the assigned position, make the cement bag put neatly, the steady in cement carriage when guaranteeing the transportation.

The utility model discloses a shortcoming that exists: the structure is complicated, a large amount of cement ash can not be processed in the unpacking process, and the car loader can not be cleaned in time even after the unpacking process is finished.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the traditional problem of unable dust removal.

In order to achieve the above purpose, the basic scheme of the utility model provides a novel automatic cement truck loader unpacking and dedusting integrated device, which comprises a bearing disc, wherein a dedusting hole is arranged on the bearing disc, a discharge port is arranged on one side of the bearing disc, a bearing plate is detachably arranged below the discharge port, the outlet end of the bearing plate is provided with a transmission mechanism for material transmission, the middle part of the bearing disc is detachably connected with a fixed cylinder, a dust collection box is fixedly connected below the bearing disc, an installation box is fixedly connected below the dust collection box, a motor is fixedly connected at the bottom of the installation box, a driving shaft is fixedly connected at the output end of the motor, a connecting plate is arranged at the top of the driving shaft, two sides of the connecting plate can be detachably connected with a sweeping plate, the driving shaft passes through the dust collection box, the bearing disc and the fixed cylinder are fixedly connected to the, the inner bottom surface of the dust collection box is circumferentially and uniformly provided with a plurality of connecting shafts, the connecting shafts are respectively provided with an auxiliary gear meshed with the main gear, the free ends of the connecting shafts are respectively and fixedly connected with a negative pressure fan, the outer side of the dust collection box is provided with a compression pipe communicated with the dust collection box, and a driving mechanism used for driving the transmission mechanism is arranged above the motor.

The principle and effect of this basic scheme lie in:

1. compared with the prior art, the utility model discloses being equipped with and accepting the dish, arranging the cement on the carloader in and accepting the dish, utilize and accept the middle sweeping board of dish and deliver to transmission device with cement from the discharge gate, deliver to the bottom surface through transmission device, reduced the height, practice thrift the manpower, the mechanism is simple.

2. Compared with the prior art, the utility model discloses be equipped with the master gear on the driving shaft, mesh a plurality of pinion on the master gear, according to drive ratio, improve the pinion rotational speed, utilize negative-pressure air fan, will accept the dirt on the dish and inhale the dust collection box from the dust removal hole, prevent that the operator from inhaling mouthful nose with the dirt, harm is healthy.

3. Compared with the prior art, the utility model discloses be equipped with actuating mechanism, utilize a motor to pass through the bevel gear meshing with power transmission to transmission device, drive transmission device work, practice thrift electric power resource.

4. Compared with the prior art, the utility model discloses be equipped with the compression pipe, after the work of unpacking, pull out the compression pipe, inhale the dust collection box with the dirt that is detained on the carloader, accomplish the cleaning work.

Further, the bearing plate is connected with the bearing disc through bolts, the sweeping plate is connected with the connecting plate through bolts, and the fixing barrel is connected with the bearing disc through bolts. The realization is dismantled, convenient maintenance.

Further, the conveying mechanism comprises two baffle plates, a plurality of rollers are arranged between the baffle plates, a conveying belt is arranged on the surface of each roller, and one end of each baffle plate is fixedly connected with a supporting plate. The conveying mechanism is used for conveying the cement bags to the bottom surface.

Furthermore, a coaming is arranged on the periphery of the bearing plate. The coaming prevents that the cement bag from falling out of the bearing plate in the rotation process.

Further, actuating mechanism includes the coaxial pivoted owner bevel gear with the driving shaft, and the meshing of owner bevel gear one side has vice bevel gear, the last fixedly connected with connecting rod of vice bevel gear, and the connecting rod free end is equipped with the band pulley, is equipped with the axis of rotation between the backup pad, is equipped with belt I between axis of rotation and the band pulley, is equipped with belt II between axis of rotation and the roller.

Further, the compression pipe is a plastic hose. The plastic hose is easy to compress and is convenient to compress and store.

Drawings

Fig. 1 is a schematic structural view of a novel automatic cement car loader bag unloading and dust removing integrated device in an embodiment of the utility model;

FIG. 2 is a cross-sectional view of a novel automatic cement truck loader bale-unloading and dust-removing integrated device in an embodiment of the present invention;

FIG. 3 is a schematic structural view of a dust collecting box in the novel automatic cement truck loader bag unloading and dust removing integrated device according to the embodiment of the present invention;

fig. 4 is the embodiment of the utility model provides a novel automatic cement carloader unloads package and dust removal integration device partial cross-sectional view.

Detailed Description

The following is further detailed by the specific embodiments:

reference numerals in the drawings of the specification include: the device comprises a bearing disc 1, a sweeping plate 2, a connecting plate 3, a coaming 4, a dust removal hole 5, a discharge hole 6, a bearing plate 7, a roller 8, a supporting plate 9, a baffle plate 10, a conveying belt 11, a driving shaft 12, a main gear 13, a secondary gear 14, a negative pressure fan 15, a dust collection box 16, a bearing 17, a fixed cylinder 18, a bolt 19, a main bevel gear 20, a secondary bevel gear 21, a connecting rod 22, a belt wheel 23, a mounting box 24, a motor 25, a driving shaft 26, a belt I27, a belt II28 and a compression pipe 29.

The utility model provides a novel automatic cement carloader unloads package and dust removal integrated device, the embodiment is shown in fig. 1 and fig. 2, including accepting set 1, accept set 1 periphery and be equipped with bounding wall 4, bounding wall 4 prevents that the cement bag from falling out accepting set 1 at the rotation in-process. The dust removal hole 5 is formed in the bearing plate 1, the discharge hole 6 is formed in one side of the bearing plate 1, the bearing plate 7 is detachably mounted below the discharge hole 6, the outlet end of the bearing plate 7 is provided with a transmission mechanism for material transmission, the transmission mechanism comprises two baffle plates 10, a plurality of rollers 8 are arranged between the baffle plates 10, the surfaces of the rollers 8 are provided with conveying belts 11, and one end of each baffle plate 10 is fixedly connected with a supporting plate 9. The conveying mechanism is used for conveying the cement bags to the bottom surface.

As shown in fig. 3, a dust collecting box 16 is fixedly connected below the bearing plate 1, a mounting box 24 is fixedly connected below the dust collecting box 16, a motor 25 is fixedly connected at the bottom of the mounting box 24, a driving shaft 12 is fixedly connected at the output end of the motor 25, a connecting plate 3 is arranged at the top of the driving shaft 12, two sides of the connecting plate 3 can be detachably connected with a sweeping plate 2, the driving shaft 12 passes through the dust collecting box 16, the bearing 1 and a fixing cylinder 18 and is fixedly connected to the connecting plate 3, a bearing 17 is embedded at the contact part of the driving shaft 12 and the fixing cylinder 18, a main gear 13 which coaxially rotates with the driving shaft 12 is arranged in the dust collecting box 16, a plurality of connecting shafts are circumferentially and uniformly distributed on the inner bottom surface of the dust collecting box 16, auxiliary gears 14 meshed with the main gear 13 are respectively arranged on the connecting shafts, negative pressure fans 15 are fixedly connected, prevent operators from sucking mud into the mouth and the nose and damaging the health. The outer side of the dust collection box is provided with a compression pipe communicated with the dust collection box, the compression pipe 29 is a plastic hose which is easy to compress and convenient to compress and store, a driving mechanism for driving the transmission mechanism is arranged above the motor 25, the bearing plate 7 is connected with the bearing plate 1 through bolts 19, the sweeping plate 2 is connected with the connecting plate 3 through bolts 19, and the fixing barrel 18 is connected with the bearing plate 1 through bolts 19. The realization is dismantled, convenient maintenance.

As shown in fig. 4, the driving mechanism comprises a main bevel gear 20 rotating coaxially with the driving shaft 12, a secondary bevel gear 21 is engaged with one side of the main bevel gear 20, a connecting rod 22 is fixedly connected to the secondary bevel gear 21, a belt wheel 23 is arranged at the free end of the connecting rod 22, a rotating shaft is arranged between the supporting plates 9, a belt I27 is arranged between the rotating shaft and the belt wheel 23, and a belt II28 is arranged between the rotating shaft and the roller 8. And a motor 25 is used for transmitting power to the transmission mechanism through bevel gear meshing, so that the transmission mechanism is driven to work, and the power resource is saved.

5. The specific working process is as follows: the power switch of a motor 25 in an installation box 24 is turned on, the motor 25 works to drive a driving shaft 12 to rotate, the driving shaft 12 drives a top connecting plate 3 to rotate, sweeping plates 2 fixedly installed on two sides of the connecting plate 3 realize sweeping action, a cement bag is placed in a receiving disc 1, the sweeping plates 2 send the cement bag to a discharge port 6 and send the cement bag to a transmission mechanism through a receiving plate 7, the motor 25 works and simultaneously drives a main bevel gear 20 to rotate, through meshing, an auxiliary bevel gear 21 drives a connecting rod 22 to rotate, the connecting rod 22 drives a belt wheel 23 to rotate, a belt I27 drives a rotating shaft to rotate, the rotating shaft drives a roller 8 to rotate through a belt II28 to realize the work of the transmission mechanism, a main gear 13 coaxially rotating is arranged on the driving shaft 12, the main gear 13 meshes with a plurality of auxiliary gears 14, the auxiliary gears 14 drive a negative pressure fan 15 to work, mud dust is sucked into a dust collection box 16 through a dust collection hole 5, a bolt 19, the bearing 17 is embedded above the fixed cylinder 18, so that the rotating efficiency can be improved, and after the package unloading is finished, the compression pipe 29 is drawn out, and the mud dust retained in the car loader is sucked into the dust collection box 16 to finish the cleaning work.

The equipment saves manpower and has simple mechanism. The electric power resource is saved, and the condition that the operator sucks mud and dust into the mouth and the nose to cause health hazards is effectively prevented.

The foregoing is merely an example of the present invention, and common general knowledge in the field of known specific structures and characteristics is not described herein in any greater extent than that known in the art at the filing date or prior to the priority date of the application, so that those skilled in the art can now appreciate that all of the above-described techniques in this field and have the ability to apply routine experimentation before this date can be combined with one or more of the present teachings to complete and implement the present invention, and that certain typical known structures or known methods do not pose any impediments to the implementation of the present invention by those skilled in the art. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.

Claims

1. The utility model provides a novel automatic cement carloader unloads package and dust removal integrated device, a serial communication port, including accepting dish (1), it has dust removal hole (5) to open on accepting dish (1), it has discharge gate (6) to accept dish (1) one side to open, discharge gate (6) below demountable installation accepts board (7), it is equipped with the transmission device who is used for the material transmission to accept board (7) exit end, it connects solid fixed cylinder (18) to accept dish (1) middle part demountable connection, accept dish (1) below fixedly connected with dust collection box (16), dust collection box (16) below fixedly connected with install bin (24), install bin (24) bottom fixedly connected with motor (25), motor (25) output end fixedly connected with driving shaft (12), driving shaft (12) top is equipped with connecting plate (3), all demountable connection has sweeping plate (2) in connecting plate (3) both sides, driving shaft (12) pass dust collection box (16), The bearing disc (1) and the fixed cylinder (18) are fixedly connected to the connecting plate (3), a bearing (17) is embedded in the contact position of the driving shaft (12) and the fixed cylinder (18), a main gear (13) which coaxially rotates with the driving shaft (12) is arranged in the dust collection box (16), a plurality of connecting shafts are uniformly distributed on the circumferential direction of the inner bottom surface of the dust collection box (16), auxiliary gears (14) meshed with the main gear are arranged on the connecting shafts, negative pressure fans (15) are fixedly connected to the free ends of the connecting shafts, compression pipes (29) communicated with the dust collection box (16) are arranged on the outer side of the dust collection box, and a driving mechanism used for driving the transmission mechanism is arranged above the.

2. The novel automatic cement carloader unloads package and dust removal integrated device of claim 1, its characterized in that: the bearing plate (7) is connected with the bearing disc (1) through bolts, the sweeping plate (2) is connected with the connecting plate (3) through bolts, and the fixed cylinder (18) is connected with the bearing disc (1) through bolts.

3. The novel automatic cement carloader unloads package and dust removal integrated device of claim 1, its characterized in that: the conveying mechanism comprises two baffle plates (10), a plurality of rollers (8) are arranged between the baffle plates (10), a conveying belt (11) is arranged on the surface of each roller (8), and one end of each baffle plate (10) is fixedly connected with a supporting plate (9).

4. The novel automatic cement carloader unloads package and dust removal integrated device of claim 1, its characterized in that: and a coaming (4) is arranged on the periphery of the bearing disc (1).

5. The novel automatic cement carloader unloads package and dust removal integrated device of claim 1, its characterized in that: the driving mechanism comprises a main bevel gear (20) which coaxially rotates with a driving shaft, an auxiliary bevel gear (21) is meshed with one side of the main bevel gear (20), a connecting rod (22) is fixedly connected onto the auxiliary bevel gear (21), a belt wheel (23) is arranged at the free end of the connecting rod (22), a rotating shaft (26) is arranged between the supporting plates (9), a belt I (27) is arranged between the rotating shaft (26) and the belt wheel (23), and a belt II (28) is arranged between the rotating shaft (26) and the roller (8).

6. The novel automatic cement carloader unloads package and dust removal integrated device of claim 1, its characterized in that: the compression pipe (29) is a plastic hose.