CN211278955U - Full-prefabricated integral toilet box mould - Google Patents
Full-prefabricated integral toilet box mould Download PDFInfo
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- CN211278955U CN211278955U CN201922119965.3U CN201922119965U CN211278955U CN 211278955 U CN211278955 U CN 211278955U CN 201922119965 U CN201922119965 U CN 201922119965U CN 211278955 U CN211278955 U CN 211278955U
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Abstract
The utility model discloses a fully-prefabricated integral toilet box mould, which comprises a transverse component and a vertical component, the transverse members comprise bottom plates, beam molds and superposed top plates, the vertical members comprise wall molds and partition walls, the wall formwork and the partition wall are respectively positioned above the bottom plate and are vertically connected with the bottom plate, the beam formwork is positioned above the partition wall, the lower end surface of the beam formwork is vertically connected with the partition wall, the upper end surface of the beam formwork and the upper end surface of the wall formwork are on the same horizontal plane, the bottom of the superposed top plate is respectively and vertically connected with the tops of the beam mould and the wall mould, the bottom plate is provided with an upward flange, the side edge or the end part of the partition wall is provided with an embedded steel plate, the side edge or the end part of the wall form is provided with an embedded steel plate, and the embedded steel plates at the side edges or the end parts of the partition walls are fixedly connected with the embedded steel plates at the side edges or the end parts of the wall forms through welding or studs.
Description
Technical Field
The utility model belongs to the technical field of the building and specifically relates to a box mould in whole prefabricated whole bathroom that says so.
Background
The traditional construction method has the problems of large investment of template materials, long template-supporting and template-removing time, low turnover rate of the mold, large labor demand, poor site construction environment, serious noise and dust pollution, more potential safety hazards and the like. The assembly type building is a building mode that building components are prefabricated in a factory and then components are transported to the site to be installed and assembled, and the defects of a traditional building mode can be effectively overcome. Compared with the traditional cast-in-place building mode, the assembly type building production environment is stable, the production labor condition of workers is good, the labor productivity is high, the turnover rate of the template is high, and the product quality is easy to control. Meanwhile, the field wet operation is less, the construction working procedures are reduced, the labor force requirement is low, the construction speed is high, the weather influence is low, the construction period can be effectively shortened, and the construction environment is improved. Is a novel construction mode with high efficiency, energy conservation and environmental protection.
Compared with other functional spaces, the toilet is an important component in the building, has unique structural advantages and benefit advantages due to small volume, complex pipelines and long occupied period, and is prefabricated in an integral type, and is more and more built in an integral type assembling mode in recent years.
The assembled toilet with the light steel structure does not participate in structural stress, has light weight and high production efficiency, but has poor quality, short service life, easy water seepage and water leakage and poor comfort, and is generally used in temporary public toilets.
The SMC composite material box does not participate in structural stress, and although the problem of seepage has been solved in light in weight, production efficiency is high, but cost and later maintenance cost are high, and the travelling comfort is poor, and market application is less.
The traditional integrally cast concrete toilet is complex in assembling and disassembling when prefabricated in a factory, low in production efficiency, large in dead weight due to the fact that the wall body and the top bottom plate of the box are mostly of conventional thicknesses, difficult to hoist by adopting a tower crane and easy to damage during transportation; in addition, present common integral concreting bathroom is mostly 4 or 5 bodies, and the non-hexahedron, the wholeness is poor, is unfavorable for hoist and mount and transportation, leads to integrating lower to the fitment simultaneously. Most importantly, most of the existing integral toilets are only applied to the main structure as loads, which is not beneficial to the flexible arrangement of structural members, and sometimes even the design is adjusted, so that the workload is increased, the construction period is delayed, and the scheme lacks general adaptability.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art not enough, provide a prefabricated whole bathroom case mould entirely.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a fully-prefabricated integral toilet box mould comprises a transverse member and a vertical member, wherein the transverse member comprises a bottom plate, a beam mould and a superposed top plate, the vertical component comprises a wall mold and a partition wall, the wall mold and the partition wall are respectively positioned above the bottom plate and are vertically connected with the bottom plate, the beam mould is positioned above the partition wall, the lower end surface of the beam mould is vertically connected with the partition wall, the upper end surface of the beam formwork and the upper end surface of the wall formwork are on the same horizontal plane, the bottom of the superposed top plate is respectively and vertically connected with the tops of the beam formwork and the wall formwork, the bottom plate is provided with an upward flanging, the side edge or the end part of the partition wall is provided with an embedded steel plate, the side edge or the end part of the wall form is provided with an embedded steel plate, and the embedded steel plates at the side edges or the end parts of the partition walls are fixedly connected with the embedded steel plates at the side edges or the end parts of the wall forms through welding or studs.
The further technical scheme is as follows: the wall form is a reinforced concrete slab, a fiber concrete slab or a reinforced truss plate, and the cross section of the wall form is in a straight line shape, an L shape, a Z shape or a U shape.
The further technical scheme is as follows: the thickness of the wall form is less than or equal to 100 mm.
The further technical scheme is as follows: the cross section of the beam mould is L-shaped or U-shaped.
The further technical scheme is as follows: the thickness of the beam mold is less than or equal to 100 mm.
The further technical scheme is as follows: and the wall form is also provided with a pulling piece or a supporting piece.
The further technical scheme is as follows: the wall mould, the beam mould, the partition wall, the bottom plate and the superposed top plate are all provided with pre-embedded connecting pieces.
The further technical scheme is as follows: the partition wall is characterized in that a pre-buried steel plate is arranged above the partition wall, a pre-buried steel plate is arranged below the beam mold, the pre-buried steel plate below the beam mold is fixedly connected with the pre-buried steel plate above the partition wall through welding or studs, a pre-buried steel plate is arranged below the partition wall, a pre-buried steel plate is arranged below the wall mold, a pre-buried steel plate is arranged above the bottom plate, and the pre-buried steel plate above the bottom plate is fixedly connected with the pre-buried steel plate below the partition wall and the pre-buried steel plate below the wall mold through.
The further technical scheme is as follows: the composite roof is a steel bar truss composite roof or a prestress composite roof, embedded steel plates are arranged below the composite roof, above the wall formwork and above the beam formwork, and the embedded steel plates below the composite roof are fixedly connected with the embedded steel plates above the wall formwork and the embedded steel plates above the beam formwork through welding or studs.
Compared with the prior art, the utility model beneficial effect be: the utility model provides a full prefabricated whole bathroom case mould adopts the waterproof design of taking the turn-ups through the bottom plate, has solved the waterproof problem of bathroom module, has improved the durability. The pre-buried steel sheet of partition wall side or tip passes through welding or the stud is connected with the pre-buried steel sheet of wall form side or tip, realizes both horizontally connect, and the connected mode is simple quick firm. The whole toilet box mold can realize industrialized flow line production, each component of the module can be prefabricated and then transported to a designated station for assembly, the production process is simplified, the production efficiency is high, the processing precision is high, the quality is easy to control, and the toilet box mold is energy-saving, emission-reducing and environment-friendly. The integral toilet box mould only provides a concrete pouring template for the building bearing structure, the building bearing structure still adopts a cast-in-place construction mode, the connection nodes are simple and reliable, the structural integrity of the existing design is not influenced, and the integral toilet box mould has higher reliability, applicability and popularization. The integral toilet box mold adopts hexahedron design, has high integrity and light dead weight, reduces the difficulty in hoisting, transportation and installation, simultaneously facilitates integrated interior decoration, can integrate factory construction of water and electricity pipelines and the like, and can greatly shorten the construction period of decoration.
The foregoing is a summary of the present invention, and other objects, features and advantages of the present invention will be apparent from the following detailed description of the preferred embodiments, which is provided for the purpose of illustration and understanding of the present invention.
Drawings
Fig. 1 is a schematic structural diagram of a fully prefabricated integral toilet box mold.
FIG. 2 is a flow chart of a method for manufacturing a fully prefabricated integral toilet box mold.
Reference numerals
10. A box mold; 11. a base plate; 12. wall formwork; 13. a partition wall; 14. beam forming; 15. and (6) overlapping the top plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and the following detailed description.
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "secured" are to be construed broadly and can, for example, be connected or detachably connected or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above should not be understood to necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples described in this specification can be combined and combined by one skilled in the art.
As shown in fig. 1, a fully prefabricated integral toilet box mold 10 comprises a transverse member and a vertical member, wherein the transverse member comprises a bottom plate 11, a beam mold 14 and a superposed top plate 15, the vertical member comprises a wall mold 12 and a partition wall 13, the wall mold 12 and the partition wall 13 are respectively positioned above the bottom plate 11 and vertically connected with the bottom plate 11, the beam mold 14 is positioned above the partition wall 13, the lower end surface of the beam mold 14 is vertically connected with the partition wall 13, the upper end surface of the beam mold 14 and the upper end surface of the wall mold 12 are positioned on the same horizontal plane, the bottom of the superposed top plate 15 is respectively and vertically connected with the tops of the beam mold 14 and the wall mold 12, the bottom plate 11 is provided with an upward flange, the side edge or end of the partition wall 13 is provided with an embedded steel plate, the side edge or end of the wall mold 12 is provided with an embedded steel plate, and the embedded steel plate on the side edge. The bottom plate 11 adopts the waterproof design with the flanging, so that the waterproof problem of the toilet module is solved, and the durability is improved. The embedded steel plates at the side edge or the end part of the partition wall 13 are connected with the embedded steel plates at the side edge or the end part of the wall form 12 through welding or studs, so that the two are horizontally connected, and the connection mode is simple, fast and firm. The integral toilet box mould 10 can realize industrialized flow line production, each component of the module can be prefabricated and then transported to a designated station for assembly, the production process is simplified, the production efficiency is high, the processing precision is high, the quality is easy to control, and the production process is energy-saving, emission-reducing and environment-friendly. The integral toilet box mould 10 only provides a concrete pouring template for the building bearing structure, the building bearing structure still adopts a cast-in-place construction mode, and the connection node is simple and reliable, and the structural integrity of the existing design is not influenced. Has higher reliability, applicability and popularization. The integral toilet box mould 10 adopts hexahedron design, has high integrity and light dead weight, reduces the difficulty of hoisting, transportation and installation, simultaneously facilitates integrated interior decoration, can integrate factory construction of water and electricity pipelines and the like, and can greatly shorten the construction period of decoration.
Specifically, the wall form 12 is a reinforced concrete slab, a fiber concrete slab or a reinforced truss plate, and the cross-sectional shape of the wall form 12 is a straight line, an L shape, a Z shape or a U shape.
Specifically, the thickness of the wall form 12 is less than or equal to 100 millimeters.
Specifically, the beam mold 14 has an L-shape or a U-shape in cross section.
Specifically, the thickness of the beam mold 14 is less than or equal to 100 millimeters.
In particular, the wall form 12 is also provided with a pull or support member.
Specifically, the wall forms 12, the beam forms 14, the partition walls 13, the bottom plate 11 and the superposed top plate 15 are all provided with embedded connecting pieces.
Specifically, partition 13 top is equipped with pre-buried steel sheet, 14 below beam formwork are equipped with pre-buried steel sheet, the pre-buried steel sheet of 14 below beam formwork is fixed through welding or dowel pin connection with the pre-buried steel sheet of 13 tops of partition, 13 below partition is equipped with pre-buried steel sheet, 12 below wall formwork is equipped with pre-buried steel sheet, 11 tops of bottom plate are equipped with pre-buried steel sheet, the pre-buried steel sheet of 11 tops of bottom plate respectively with the pre-buried steel sheet of 13 below of partition and the pre-buried steel sheet of 12 below wall formwork pass through welding or dowel pin connection fixed, connect simply fast firmly through the mode of welding.
Specifically, coincide roof 15 is steel bar truss coincide roof 15 or prestressing force coincide roof 15, and coincide roof 15 below, wall mould 12 top and roof beam mould 14 top all are equipped with pre-buried steel sheet, and the pre-buried steel sheet of coincide roof 15 below is connected fixedly through welding or blind pin with the pre-buried steel sheet of wall mould 12 top and the pre-buried steel sheet of roof beam mould 14 top respectively, connects simply fast firmly through the mode of welding or blind pin.
As shown in fig. 2, a method for manufacturing a fully prefabricated integrated toilet tank mold, based on the fully prefabricated integrated toilet tank mold 10 shown in fig. 1, includes the following steps:
s11, prefabricating a wall formwork 12, a beam formwork 14, a partition wall 13, a superposed top plate 15 and a bottom plate 11, and embedding steel plates or steel bars at corresponding positions;
s12, pre-placing the wall form 12 and the partition wall 13 at the corresponding position of the bottom plate 11;
s13, connecting and fixing the wall model 12 and the partition wall 13 with the bottom plate 11 in a welding or stud connection mode;
s14, horizontally connecting and fixing the partition wall 13 and the wall model 12;
s15, connecting and fixing the beam mould 14 and the partition wall 13;
and S16, connecting and fixing the laminated top plate 15 with the wall formwork 12 and the beam formwork 14 respectively. The fully-prefabricated integral toilet box mould 10 manufactured by the method is of a hexahedral structure, so that the integrity of the box mould 10 is improved, and the difficult problems of easy damage and low integration of decoration in the transportation process and the like are solved; light in weight, the dead weight greatly reduced than integral cast-in-place prefabricated bathroom makes things convenient for hoist and mount, transportation and installation. The assembly type mode is adopted, the construction process is simplified through the mode of prefabricated components and later-stage assembly, the die is simple, the die assembly and disassembly are convenient, the assembly line production can be realized in the whole process, the production efficiency is greatly improved compared with that of an integral cast-in-place prefabricated toilet, the quality is easy to control, the conflict between the integral toilet and a main structure is effectively avoided, the arrangement of the existing structural components is not influenced, the building space is more flexible, the connection is more reliable, and the stability and the universality are higher; the box mould 10 is provided with a structural template, so that the cast-in-place mould-dismounting-free structure of the part of the structure can be realized. The problem that the site formwork occupies the construction period is solved.
Specifically, the steel plate embedded at the side edge or the end part of the partition wall 13 and the steel plate embedded at the side edge or the end part of the wall form 12 are connected and fixed horizontally by welding or bolting to connect the partition wall 13 and the wall form 12.
Specifically, the beam formwork 14 and the partition wall 13 are fixedly connected by welding or bolting an embedded steel plate arranged below the beam formwork 14 and an embedded steel plate arranged above the partition wall 13.
Specifically, the embedded steel plates arranged at the lower end of the superposed top plate 15 are respectively connected and fixed with the embedded steel plates arranged above the wall formwork 12 and the beam formwork 14 through welding or stud connection, so that the superposed top plate 15 is respectively connected and fixed with the wall formwork 12 and the beam formwork 14.
Compared with the prior art, the utility model provides a full prefabricated whole bathroom case mould adopts the waterproof design of area turn-ups through the bottom plate, has solved the waterproof problem of bathroom module, has improved the durability. The pre-buried steel sheet of partition wall side or tip passes through welding or the stud is connected with the pre-buried steel sheet of wall form side or tip, realizes both horizontally connect, and the connected mode is simple quick firm. The whole toilet box mold can realize industrialized flow line production, each component of the module can be prefabricated and then transported to a designated station for assembly, the production process is simplified, the production efficiency is high, the processing precision is high, the quality is easy to control, and the toilet box mold is energy-saving, emission-reducing and environment-friendly. The integral toilet box mould only provides a concrete pouring template for the building bearing structure, the building bearing structure still adopts a cast-in-place construction mode, the connection nodes are simple and reliable, the structural integrity of the existing design is not influenced, and the integral toilet box mould has higher reliability, applicability and popularization. The integral toilet box mold adopts hexahedron design, has high integrity and light dead weight, reduces the difficulty in hoisting, transportation and installation, simultaneously facilitates integrated interior decoration, can integrate factory construction of water and electricity pipelines and the like, and can greatly shorten the construction period of decoration.
The technical content of the present invention is further described by the embodiments only, so that the reader can understand it more easily, but the embodiments of the present invention are not limited thereto, and any technical extension or re-creation according to the present invention is protected by the present invention. The protection scope of the present invention is subject to the claims.
Claims (9)
1. A fully-prefabricated integral toilet box mould is characterized by comprising a transverse component and a vertical component, the transverse members comprise bottom plates, beam molds and superposed top plates, the vertical members comprise wall molds and partition walls, the wall formwork and the partition wall are respectively positioned above the bottom plate and are vertically connected with the bottom plate, the beam formwork is positioned above the partition wall, the lower end surface of the beam formwork is vertically connected with the partition wall, the upper end surface of the beam formwork and the upper end surface of the wall formwork are on the same horizontal plane, the bottom of the superposed top plate is respectively and vertically connected with the tops of the beam mould and the wall mould, the bottom plate is provided with an upward flange, the side edge or the end part of the partition wall is provided with an embedded steel plate, the side edge or the end part of the wall form is provided with an embedded steel plate, and the embedded steel plates at the side edges or the end parts of the partition walls are fixedly connected with the embedded steel plates at the side edges or the end parts of the wall forms through welding or studs.
2. The fully prefabricated integral toilet box form according to claim 1, wherein said wall form is a reinforced concrete slab, a fiber concrete slab or a reinforced truss plate, and the cross-sectional shape of said wall form is a straight line shape, an L shape, a Z shape or a U shape.
3. The fully prefabricated integral toilet box form of claim 2, wherein said wall form has a thickness of less than or equal to 100 mm.
4. The fully prefabricated integral toilet tank module according to claim 1, wherein the beam module has an L-shaped or U-shaped cross-sectional shape.
5. The fully prefabricated, integrated toilet tank module according to claim 4, wherein the beam module has a thickness of less than or equal to 100 mm.
6. The fully prefabricated integral toilet box form of claim 1, wherein said wall form is further provided with a pull or support member.
7. The fully prefabricated integral toilet box mold as claimed in claim 1, wherein the wall mold, the beam mold, the partition wall, the bottom plate and the superposed top plate are all provided with pre-embedded connectors.
8. The fully-prefabricated integral toilet box mold according to claim 1, wherein an embedded steel plate is arranged above the partition wall, an embedded steel plate is arranged below the beam mold, the embedded steel plate below the beam mold and the embedded steel plate above the partition wall are fixedly connected through welding or studs, the embedded steel plate below the partition wall is arranged below the partition wall, the embedded steel plate is arranged below the wall mold, the embedded steel plate above the bottom plate is fixedly connected with the embedded steel plate below the partition wall and the embedded steel plate below the wall mold through welding or studs.
9. The fully-prefabricated integral toilet box mold according to claim 1, wherein the superposed top plate is a steel bar truss superposed top plate or a prestressed superposed top plate, embedded steel plates are arranged below the superposed top plate, above the wall mold and above the beam mold, and the embedded steel plates below the superposed top plate are respectively fixedly connected with the embedded steel plates above the wall mold and the embedded steel plates above the beam mold through welding or studs.
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| CN201922119965.3U CN211278955U (en) | 2019-11-29 | 2019-11-29 | Full-prefabricated integral toilet box mould |
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| CN201922119965.3U CN211278955U (en) | 2019-11-29 | 2019-11-29 | Full-prefabricated integral toilet box mould |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110774425A (en) * | 2019-11-29 | 2020-02-11 | 深圳海龙建筑科技有限公司 | Fully-prefabricated integral toilet box mold and manufacturing method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110774425A (en) * | 2019-11-29 | 2020-02-11 | 深圳海龙建筑科技有限公司 | Fully-prefabricated integral toilet box mold and manufacturing method thereof |
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Address after: No. 8, junzi buxingfa Road, Guanlan street, Longhua District, Shenzhen, Guangdong 518000 Patentee after: CSCEC Hailong Technology Co.,Ltd. Address before: No. 8, junzi buxingfa Road, Guanlan street, Longhua District, Shenzhen, Guangdong 518000 Patentee before: SHENZHEN HAILONG BUILDING TECHNOLOGY Co.,Ltd. |
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