CN211277853U - Vertical grinding and super-integrating machine for spherical basal plane of conical roller - Google Patents

Vertical grinding and super-integrating machine for spherical basal plane of conical roller Download PDF

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Publication number
CN211277853U
CN211277853U CN201921891857.1U CN201921891857U CN211277853U CN 211277853 U CN211277853 U CN 211277853U CN 201921891857 U CN201921891857 U CN 201921891857U CN 211277853 U CN211277853 U CN 211277853U
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shaft
disc
disc shaft
seat
grinding wheel
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夏洪朝
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Hebei Fuheng Machinery Technology Development Co ltd
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Hebei Fuheng Machinery Technology Development Co ltd
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Abstract

The utility model discloses a vertical super all-in-one that grinds of tapered roller ball base face, including the lathe bed, the top of lathe bed is provided with workstation and lower disc shaft part, the top of lower disc shaft part is provided with guide wheel dish one, lower disc shaft part one side is provided with the stand, be provided with adjusting device between stand and the lathe bed, stand one side is provided with the hanging wall axle part, the top of hanging wall axle part is provided with servo motor one, the bottom of hanging wall axle part is provided with guide wheel dish two, guide wheel dish one is provided with the material loading position with guide wheel dish two's homonymy, material loading position one side and the below that is located guide wheel dish one are provided with down the hopper, a guide wheel dish circumference outside and with stand relative position. Has the advantages that: structural design is reasonable, and the working disc axis is changed into vertical by horizontal, the effectual eccentric vibration that reduces the working disc provides the advantage for improving the linear velocity of working disc, makes production efficiency and product quality obtain effectual improvement.

Description

Vertical grinding and super-integrating machine for spherical basal plane of conical roller
Technical Field
The utility model relates to a machining technical field particularly, relates to a vertical super all-in-one that grinds of tapered roller ball base face.
Background
With the improvement of the requirements of various industries on the precision and the service life of conical and cylindrical roller bearings, the requirements on rolling elements, namely rollers, are higher and higher, wherein the processing of the end surfaces of the rollers is more and more important in each processing of the rollers. At present, in the processing of the ball base surface of a roller, a simple horizontal ball base surface grinding machine is mostly adopted, a working disc cannot be made to be large due to structural limitation, and meanwhile, eccentric vibration is easy to generate due to the fact that an axis is in the horizontal direction, and the rotating speed cannot be high. The diameter of the ball base surface depends on the diameter of the working disc, so that the ball base surface with large diameter cannot be processed; because the rotating speed cannot be increased, the processing efficiency of the ball base surface is low, and the processing quality cannot be improved. In addition, in most of the ball-based surface processing of the roller, grinding is used as a final step of the ball-based surface processing, and the processing quality (particularly, the appearance quality) cannot be further improved.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the problem among the correlation technique, the utility model provides a super all-in-one is ground to vertical grinding of tapered roller ball base face to overcome the above-mentioned technical problem that current correlation technique exists.
Therefore, the utility model discloses a specific technical scheme as follows:
a conical roller sphere base surface vertical grinding and super-integration machine comprises a machine body, wherein the top end of the machine body is provided with a workbench and a lower disc shaft component, the top end of the lower disc shaft part is provided with a first guide wheel disc, one side of the lower disc shaft part is provided with an upright post, an adjusting device is arranged between the upright post and the lathe bed, an upper disc shaft component is arranged on one side of the upright post, the top end of the upper disc shaft part is provided with a servo motor I, the bottom end of the upper disc shaft part is provided with a guide wheel disc II, a feeding position is arranged on the same side of the first guide wheel disc and the second guide wheel disc, a discharging hopper is arranged on one side of the feeding position and below the first guide wheel disc, a plurality of superfinishing devices are arranged on the outer side of the circumference of the guide wheel disc and opposite to the upright column, oilstones are arranged on the superfinishing devices, and a grinding wheel device is arranged between the upright column and the feeding position; the upper disc shaft component comprises a lifting device and an upper disc shaft component, the lifting device comprises a lifter arranged at the top end of a stand column, a hydraulic cylinder is arranged at the bottom end of the lifter, a sliding seat is arranged at the bottom end of the hydraulic cylinder, a rack is arranged between the sliding seat and the stand column, a gear eccentric shaft is arranged between the sliding seat and a V-shaped guide rail on the stand column, a double-cylinder roller bearing is arranged on the outer side of the circumference of the gear eccentric shaft, and the gear eccentric shaft is matched with the double-cylinder roller bearing and the rack.
Furthermore, in order to effectively make up for the defects of insufficient machining precision and the non-coaxial defects of the upper disc shaft and the lower disc shaft, further effectively improve the positioning precision and the rigidity of the guide rail, reduce the influence on the precision of a machine tool caused by the insufficient machining precision and simultaneously enable the adjustment to be more convenient, the adjusting device comprises three-point threads arranged at the bottom of the upright post and a ball washer.
Further, in order to enable the upper disc shaft to be matched with the lifting device, one-way adjustment of the upper disc shaft is achieved, adjustment is simpler and more convenient, the upper disc shaft passes through the hydraulic cylinder and is effectively controlled in clamping force of the upper and lower disc shafts on a workpiece after being compressed, product quality is more stable, the upper disc shaft assembly comprises the upper disc shaft arranged on the sliding seat, a first spacer sleeve is sleeved on the outer circumferential side of the upper disc shaft, a first sleeve is arranged on the outer circumferential side of the first spacer sleeve, the upper disc shaft and the first sleeve are located at two ends of the first spacer sleeve and are provided with precise angular contact ball bearings, and one end, far away from the second guide disc, of the upper disc shaft is provided with a servo motor mounting frame.
Furthermore, in order to enable the lower disc shaft and the guide wheel disc I arranged at the top end of the lower disc to do high-precision rotary motion through the synchronous belt pulley driven by the servo motor II and ensure that the guide wheel disc I does not lose rotation under normal working load, meanwhile, the isolation disc shaft is matched with the isolation disc and is mainly used for manually finishing a grinding wheel through manual rotation, and meanwhile, a material storage gap is also formed between the isolation disc shaft and the upper disc and the lower disc, the lower disc shaft comprises a sleeve II fixed on the lathe bed, a spacer II is sleeved in the sleeve II, a lower disc shaft is sleeved in the spacer II, angular contact ball bearings are arranged between the lower disc shaft and the sleeve II and positioned at two ends of the spacer II, one end of the lower disc shaft is provided with the synchronous belt pulley, the synchronous belt pulley is driven by the servo motor II arranged in the lathe bed, and an isolation disc is arranged at one end of the lower disc shaft far away from the synchronous belt pulley, an isolation disc shaft is arranged in the middle of the isolation disc, the isolation disc shaft is located on the inner side of the lower disc shaft, and a bearing is arranged between the lower disc shaft and the isolation disc shaft.
Furthermore, in order to enable the grinding wheel device to be matched with the first guide wheel disc and the second guide wheel disc to complete a grinding process of the tapered roller, the machining efficiency is improved, the grinding wheel device comprises a base arranged on the lathe bed, a sliding plate is arranged at the top end of the base, a lifting carriage is arranged at the top end of the sliding plate, a grinding wheel shaft seat is arranged on one side of the lifting carriage, a permanent magnet synchronous motor is arranged on the grinding wheel shaft seat, a grinding wheel is arranged on a motor shaft of the permanent magnet synchronous motor, and the grinding wheel device further comprises a grinding wheel vertical feeding device and a grinding wheel horizontal feeding device.
Furthermore, in order to enable the third servo motor to drive the grinding wheel shaft seat with the outer V-shaped guide rail to slide up and down along the inner V-shaped guide rail of the lifting planker through the ball screw pair, so as to realize precise linear feeding in the vertical direction, the grinding wheel vertical feeding device comprises an installation plate arranged on the grinding wheel shaft seat, a motor seat is arranged at the top end of the installation plate, the third servo motor is arranged on the motor seat, a shaft coupler is arranged on a motor shaft of the third servo motor, a first ball screw pair is arranged at the bottom end of the shaft coupler, and a sliding block is arranged at the bottom of the first ball screw pair.
Furthermore, in order to enable the gap between the inner V-shaped guide rail of the lifting carriage and the guide rail of the outer V-shaped guide rail of the grinding wheel shaft seat to be adjusted through the inclined inlaid strip and matched with a screw through the first pressing plate to be locked, the first pressing plate is arranged on the grinding wheel shaft seat, and the inclined inlaid strip is arranged at the bottom end of the first pressing plate.
Furthermore, in order to feed back to the controller through a program control system when the grinding wheel is abraded by a certain amount, the controller commands the servo motor four-way to drive the sliding plate, the grinding wheel shaft seat and the grinding wheel to move on the linear guide rail in an equivalent manner through the ball screw pair two, so as to realize automatic compensation of the grinding wheel, the grinding wheel horizontal feeding device is composed of the base, the sliding plate, the linear guide rails symmetrically arranged on two sides of the base sliding groove, the servo motor four on one side of the base and the ball screw pair two connected to a motor shaft of the servo motor four.
Further, in order to work, by the cylinder promotes the push pedal is forward, makes oilstone press to the work piece terminal surface of both revolution and rotation with certain pressure, and then realizes the super fine grinding to the work piece terminal surface, realizes simultaneously the automatic compensation of oilstone loss, super fine device is including setting up bottom plate on the workstation, the bottom plate top is provided with the oilstone seat, oilstone seat one side is provided with the cylinder fixing base, be provided with the cylinder on the cylinder fixing base, the cylinder is kept away from the one end of cylinder fixing base is provided with the push pedal, the top of oilstone seat is provided with clamp plate two.
Further, in order to make the oilstone seat can only be followed the radial movement of spout guarantees the extension length of oilstone, the precision of the super fine grinding of further improvement, the spout has been seted up on the bottom plate top, the bottom of oilstone seat is provided with the draw runner.
The utility model has the advantages that:
(1) the utility model has the advantages of reasonable design, the working disc axis is changed into vertical by horizontal, the effectual eccentric vibration that reduces the working disc provides the advantage for the linear velocity that improves the working disc, because the improvement of working disc linear velocity makes production efficiency and product quality obtain effectual improvement.
(2) The upper plate shaft is matched with the lifting device through the arrangement, the one-way adjustment of the upper plate shaft is realized, the adjustment is simpler and more convenient, and after the upper plate shaft is compressed by the hydraulic cylinder, the clamping force of the upper and lower plate shafts on the workpiece is effectively controlled, so that the product quality is more stable.
(3) The lower disc shaft and the synchronous belt wheel are driven by the servo motor II, so that the lower disc shaft and the guide wheel disc I arranged at the top end of the lower disc do high-precision rotary motion, the condition that the lower disc shaft does not lose rotation under normal working load is ensured, meanwhile, the isolation disc shaft is matched with the isolation disc, the grinding wheel is mainly used for manually finishing the grinding wheel through manual rotation, and meanwhile, a material storage gap is formed between the isolation disc shaft and the upper shaft disc and between the isolation disc shaft and the lower shaft disc.
(4) The grinding wheel device is matched with the grinding wheel vertical feeding device and the grinding wheel horizontal feeding device, so that the servo motor three-way drives the grinding wheel shaft seat with the outer V-shaped guide rail to slide up and down along the inner V-shaped guide rail of the lifting carriage through the ball screw pair to realize precise linear feeding in the vertical direction, and meanwhile, the servo motor four-way drives the sliding plate, the grinding wheel shaft seat and the grinding wheel to do equivalent motion on the linear guide rail through the ball screw pair two to realize automatic compensation of the grinding wheel. In addition, the grinding wheel can be differentially repaired through the precise linkage in two directions.
(5) Through setting up super smart device to make the cylinder promote the push pedal forward, make the oilstone press to the work piece terminal surface of both revolution and rotation with certain pressure, and then realize the super smart grinding to the work piece terminal surface, realize the automatic compensation of oilstone loss simultaneously, also reduced the time of changing the oilstone and improved the utilization ratio of oilstone.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of a vertical grinding and ultrasonic integrated machine for a sphere base surface of a tapered roller according to an embodiment of the invention;
fig. 2 is one of the schematic structural diagrams of a lifting device of a cone roller sphere base surface vertical grinding and super-integrating machine according to an embodiment of the present invention;
fig. 3 is a second schematic structural diagram of a lifting device of a cone roller sphere base surface vertical milling and ultrasonic all-in-one machine according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of an upper disc shaft of a cone roller sphere base surface vertical grinding and super-integrating machine according to an embodiment of the invention;
fig. 5 is a schematic structural diagram of a lower disc shaft of the cone roller sphere base surface vertical grinding and super-integrating machine according to the embodiment of the invention;
fig. 6 is a schematic structural diagram of a grinding wheel vertical feeding device of a cone roller sphere base surface vertical grinding and super-integration machine according to an embodiment of the present invention;
FIG. 7 is a partial enlarged view at B in FIG. 6;
fig. 8 is a schematic structural diagram of a grinding wheel device of a cone roller sphere base surface vertical grinding and super-integration machine according to an embodiment of the invention;
FIG. 9 is a cross-sectional view A-A of the drawings;
fig. 10 is a schematic structural diagram of a superfinishing device of a cone roller sphere base surface vertical type super all-in-one machine according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a bottom plate of the cone roller sphere base surface vertical grinding and ultrasonic all-in-one machine according to the embodiment of the invention.
In the figure:
1. a bed body; 2. a work table; 3. a lower disc shaft component; 301. a second sleeve; 302. a second spacer sleeve; 303. A lower disc shaft; 304. angular contact ball bearings; 305. a synchronous pulley; 306. a servo motor II; 307. a separator disc; 308. an isolation disc shaft; 309. a bearing; 4. a first guide wheel disc; 5. a column; 6. an adjustment device; 601. three-point screw thread; 602. a ball washer; 7. an upper disc shaft component; 701. a lifting device; 702. an upper disc shaft assembly; 703. an elevator; 704. a hydraulic cylinder; 705. a slide base; 706. a rack; 707. a gear eccentric shaft; 708. a double cylindrical roller bearing; 709. an upper disc shaft; 710. a spacer bush I; 711. a first sleeve; 712. a mounting frame; 713. a precision angular contact ball bearing; 8. a first servo motor; 9. a second guide wheel disc; 10. loading the material; 11. feeding a hopper; 12. a superfinishing device; 1201. a base plate; 1202. an oilstone seat; 1203. A cylinder fixing seat; 1204. a cylinder; 1205. pushing the plate; 1206. pressing a second plate; 1207. a chute; 1208. A slide bar; 13. a grinding wheel device; 1301. a base; 1302. a slide plate; 1303. lifting the carriage; 1304. A grinding wheel shaft seat; 1305. a permanent magnet synchronous motor; 1306. a grinding wheel; 1307. a grinding wheel vertical feeding device; 1308. a grinding wheel horizontal feeding device; 1309. mounting a plate; 1310. a motor base; 1311. a servo motor III; 1312. a coupling; 1313. a first ball screw pair; 1314. a slider; 1315. pressing a first plate; 1316. oblique inlaid strips; 1317. a linear guide rail; 1318. a servo motor IV; 1319. a ball screw pair II; 14. and (4) oilstone.
Detailed Description
For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.
According to the utility model discloses an embodiment provides a vertical super all-in-one that grinds of tapered roller ball base face.
Referring now to the drawings and the detailed description, as shown in fig. 1-3, according to the present invention, a cone roller sphere base vertical type milling and super-integrating machine comprises a machine body 1, a worktable 2 and a lower disc shaft 3 are arranged on the top of the machine body 1, a first guide wheel disc 4 is arranged on the top of the lower disc shaft 3, a column 5 is arranged on one side of the lower disc shaft 3, an adjusting device 6 is arranged between the column 5 and the machine body 1, an upper disc shaft 7 is arranged on one side of the column 5, a first servo motor 8 is arranged on the top of the upper disc shaft 7, a second guide wheel disc 9 is arranged on the bottom of the upper disc shaft 7, a feeding position 10 is arranged on the same side of the first guide wheel disc 4 with the first guide wheel disc 4, a lower hopper 11 is arranged on one side of the feeding position 10 and below the first guide wheel disc 4, a plurality of superfinishing devices 12 are arranged on the outer side of the circumference of the first guide wheel disc 4 and opposite to the upright post 5, oilstones 14 are arranged on the superfinishing devices 12, and a grinding wheel device 13 is arranged between the upright post 5 and the loading position 10; the upper disc shaft component 7 comprises a lifting device 701 and an upper disc shaft component 702, the lifting device 701 comprises a lifting machine 703 arranged at the top end of the upright post 5, a hydraulic cylinder 704 is arranged at the bottom end of the lifting machine 703, a sliding seat 705 is arranged at the bottom end of the hydraulic cylinder 704, a rack 706 is arranged between the sliding seat 705 and the upright post 5, a gear eccentric shaft 707 is arranged between the sliding seat 705 and the V-shaped guide rail on the upright post 5, a double-cylindrical-roller bearing 708 is arranged on the outer circumferential side of the gear eccentric shaft 707, and the gear eccentric shaft 707 is matched with the double-cylindrical-roller bearing 708 and the rack 706.
By means of the scheme, the structural design is reasonable, the axis of the working disc is changed from horizontal to vertical, the eccentric vibration of the working disc is effectively reduced, favorable conditions are provided for improving the linear speed of the working disc, and the production efficiency and the product quality are effectively improved due to the improvement of the linear speed of the working disc.
As shown in fig. 2, in an embodiment, the adjusting device 6 includes a three-point thread 601 and a ball washer 602 disposed at the bottom of the upright 5, so as to effectively make up for the defect of poor machining precision and the defect of non-coaxial upper and lower disc shafts, thereby effectively improving the positioning precision and rigidity of the guide rail, reducing the influence of the poor machining precision on the precision of the machine tool, and facilitating the adjustment.
As shown in fig. 4, in an embodiment, the upper disc shaft assembly 702 includes an upper disc shaft 709 arranged on the sliding base 705, a spacer bush one 710 is arranged on the outer side of the circumference of the upper disc shaft 709, a sleeve bush one 711 is arranged on the outer side of the circumference of the spacer bush one 710, precision angular contact ball bearings 713 are arranged between the upper disc shaft 709 and the sleeve bush one 711 and at two ends of the spacer bush one 710, and a servo motor mounting bracket 712 is arranged at one end of the upper disc shaft 709 away from the guide wheel disc two 9, so that the upper disc shaft 709 is matched with the lifting device 701, a one-way adjustment of the upper disc shaft 709 is realized, the adjustment is simpler and more convenient, and after the upper disc shaft 709 is pressed by the hydraulic cylinder 704, the clamping force of the upper and lower disc to the workpiece is effectively controlled, and the product quality is more stable.
As shown in fig. 5, in an embodiment, the lower disc shaft 3 includes a second sleeve 301 fixed on the bed 1, a second spacer 302 is sleeved in the second sleeve 301, a lower disc shaft 303 is sleeved in the second spacer 302, angular contact ball bearings 304 are disposed between the lower disc shaft 303 and the second sleeve 301 and at two ends of the second spacer 302, a synchronous pulley 305 is disposed at one end of the lower disc shaft 303, the synchronous pulley 305 is driven by a second servo motor 306 disposed inside the bed 1, a separation disc 307 is disposed at one end of the lower disc shaft 303 away from the synchronous pulley 305, a separation disc shaft 308 is disposed at a middle position of the separation disc 307, the separation disc shaft 308 is located inside the lower disc shaft 303, a bearing 309 is disposed between the lower disc shaft 303 and the separation disc shaft 308, so as to be driven by the second servo motor 306 through the synchronous pulley 305, the lower disc shaft 303 and the guide wheel disc I4 arranged at the top end of the lower disc shaft 303 are enabled to do high-precision rotation movement, no rotation loss under normal working load is guaranteed, meanwhile, the isolation disc shaft 308 is matched with the isolation disc 307, the isolation disc shaft is mainly used for manually trimming a grinding wheel through manual rotation, and meanwhile, a material storage gap is formed between the isolation disc shaft and the upper shaft disc and between the isolation disc shaft and the lower shaft disc.
As shown in fig. 8, in an embodiment, the grinding wheel device 13 includes a base 1301 arranged on the bed 1, a sliding plate 1302 is arranged at a top end of the base 1301, a lifting carriage 1303 is arranged at a top end of the sliding plate 1302, a grinding wheel spindle seat 1304 is arranged on one side of the lifting carriage 1303, a permanent magnet synchronous motor 1305 is arranged on the grinding wheel spindle seat 1304, a grinding wheel 1306 is arranged on a motor shaft of the permanent magnet synchronous motor 1305, and the grinding wheel device 13 further includes a grinding wheel vertical feed device 1307 and a grinding wheel horizontal feed device 1308, so that the grinding wheel device 13 can complete a grinding process of a conical roller together with the guide wheel disc one 4 and the guide wheel disc two 9, and the processing efficiency is improved.
As shown in fig. 6-7, in an embodiment, the grinding wheel vertical feeding device 1307 includes a mounting plate 1309 disposed on the grinding wheel axle seat 1304, a motor seat 1310 is disposed at a top end of the mounting plate 1309, a third servo motor 1311 is disposed on the motor seat 1310, a coupling 1312 is disposed on a motor shaft of the third servo motor 1311, a first ball screw pair 1313 is disposed at a bottom end of the coupling 1312, and a slider 1314 is disposed at a bottom of the first ball screw pair 1313, so that the third servo motor 1311 drives the grinding wheel axle seat 1304 with an outer V-shaped guide rail to slide up and down along the inner V-shaped guide rail of the lifting carriage 1303 through the ball screw pair, so as to implement precise linear feeding in a vertical direction.
As shown in fig. 9, in one embodiment, a first pressing plate 1315 is disposed on the grinding wheel spindle seat 1304, and an inclined inlaid strip 1316 is disposed at a bottom end of the first pressing plate 1315, so that a gap between the inner V-shaped guide rail of the lifting carriage 1303 and the outer V-shaped guide rail of the grinding wheel spindle seat 1304 can be adjusted by the inclined inlaid strip 1316, and the first pressing plate 1315 and a screw are matched to be locked.
As shown in fig. 6, in an embodiment, the grinding wheel horizontal feeding device 1308 is composed of the base 1301, the sliding plate 1302, linear guide rails 1317 symmetrically arranged at two sides of the sliding slot of the base 1301, a servo motor 1318 arranged at one side of the base 1301, and a ball screw pair 1319 connected to a motor shaft of the servo motor 1318, so that when the grinding wheel 1306 is worn by a certain amount, a program control system feeds back the wear to the controller, and the controller directs the servo motor 1318 to drive the sliding plate 1302, the grinding wheel spindle base 1304 and the grinding wheel 1306 to make equal movement on the linear guide rails 1317 through the ball screw pair 1319, so as to achieve automatic compensation of the grinding wheel 1306.
As shown in fig. 10, in an embodiment, the superfinishing apparatus 12 includes a bottom plate 1201 disposed on the table 2, an oilstone seat 1202 is disposed at a top end of the bottom plate 1201, a cylinder fixing seat 1203 is disposed at one side of the oilstone seat 1202, a cylinder 1204 is disposed on the cylinder fixing seat 1203, a push plate 1205 is disposed at an end of the cylinder 1204 away from the cylinder fixing seat 1203, and a second press plate 1206 is disposed at a top end of the oilstone seat 1202, so that when the push plate 1205 is pushed forward by the cylinder 1204 during operation, the oilstone 14 is pressed to a workpiece end surface revolving and rotating at a certain pressure, thereby realizing superfinishing of the workpiece end surface, simultaneously realizing automatic compensation of loss of the oilstone 14, reducing time for replacing the oilstone, and improving utilization rate of the oilstone.
As shown in fig. 11, in an embodiment, a sliding groove 1207 is formed at the top end of the bottom plate 1201, and a sliding strip 1208 is disposed at the bottom end of the oilstone seat 1202, so that the oilstone seat 1202 can only move in the radial direction of the sliding groove 1207, the extending length of the oilstone 14 is ensured, and the precision of the ultra-precision grinding is further improved.
The working principle is as follows: when the automatic compensation device is used, feeding is carried out through a feeding level 10, at the moment, an upper disc shaft 709 descends through a lifting device 701, a guide wheel disc II 9 is close to a workpiece, after the guide wheel disc II 9 is pressed through a hydraulic cylinder 704, the clamping force of an upper shaft disc and a lower shaft disc on the workpiece is effectively controlled, a synchronous belt pulley 305 is driven by a servo motor II 306 at the moment, the lower disc shaft 303 and a guide wheel disc I4 mounted at the top end of the lower disc shaft 303 are enabled to carry out high-precision rotary motion, a servo motor I8 drives the guide wheel disc II 9 to rotate, the guide wheel disc I4 is further matched with the guide wheel disc II 9 to realize revolution and rotation of the workpiece so as to carry out spherical surface machining, at the moment, a servo motor IV 1318 drives a sliding plate, a grinding wheel seat 1304 and a grinding wheel on a linear guide rail 1317 through a ball screw pair 1319 so as to realize the automatic compensation of the equivalent horizontal direction of a grinding wheel 1306, at the moment, a cylinder 1204 pushes a push plate 1205 forwards, to perform ultra-precision grinding. When the grinding disc and the grinding wheel need to be ground, the third servo motor 1311 drives the grinding wheel spindle seat 1304 with the outer V-shaped guide rail to slide up and down along the inner V-shaped guide rail of the lifting planker 1303 through the ball screw pair, so that precise linear feeding in the vertical direction of the grinding wheel 1306 is achieved, the precise linear feeding is matched with precise linear feeding in the horizontal direction of the grinding wheel 1306, and the outer circle angle of the grinding wheel is ground in a differential repairing mode through the fixed diamond pen.
To sum up, with the aid of the above technical scheme of the utility model, make through the setting go up the dish axle 709 with elevating gear 701 cooperatees, has realized go up the one-way adjustment of dish axle 709, it is simpler more convenient to make the regulation, go up the dish axle 709 through pneumatic cylinder 704 compresses tightly the back, makes upper and lower reel obtain effectual control to the clamping-force of work piece, makes product quality more stable. Through the arrangement of the lower disc shaft part 3, the synchronous belt pulley 305 is driven by the servo motor II 306, so that the lower disc shaft 303 and the guide wheel disc I4 arranged at the top end of the lower disc shaft 303 do high-precision rotary motion, the guide wheel disc I4 is guaranteed not to lose rotation under normal working load, meanwhile, the isolation disc shaft 308 is matched with the isolation disc 307, and the isolation disc shaft is mainly used for manually trimming a grinding wheel through manual rotation and also forms a material storage gap with an upper shaft disc and a lower shaft disc. By arranging the grinding wheel device 13 to be matched with the grinding wheel vertical feeding device 1307 and the grinding wheel horizontal feeding device 1308, the third servo motor 1311 drives the grinding wheel shaft seat 1304 with an outer V-shaped guide rail to slide up and down along the inner V-shaped guide rail of the lifting carriage 1303 through a ball screw pair, so as to realize precise linear feeding in the vertical direction, and meanwhile, the fourth servo motor 1318 drives the sliding plate 1302, the grinding wheel shaft seat 1304 and the grinding wheel 1306 to do equal-amount movement on the linear guide rail 1317 through a second ball screw pair 1319, so as to realize automatic compensation of the grinding wheel 1306. Therefore, the structural design is reasonable, the axis of the working disc is changed from horizontal to vertical, the eccentric vibration of the working disc is effectively reduced, favorable conditions are provided for improving the linear speed of the working disc, and the production efficiency and the product quality are effectively improved due to the improvement of the linear speed of the working disc.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The cone roller sphere base surface vertical type milling and super-integrating machine comprises a machine body (1), wherein the top end of the machine body (1) is provided with a workbench (2) and a lower disc shaft component (3), and is characterized in that the top end of the machine body (1) is provided with the lower disc shaft component (3), the top end of the lower disc shaft component (3) is provided with a first guide disc (4), one side of the lower disc shaft component (3) is provided with a stand column (5), an adjusting device (6) is arranged between the stand column (5) and the machine body (1), one side of the stand column (5) is provided with a upper disc shaft component (7), the top end of the upper disc shaft component (7) is provided with a first servo motor (8), the bottom end of the upper disc shaft component (7) is provided with a second guide disc (9), and the first guide disc (4) and the second guide disc (, a blanking hopper (11) is arranged on one side of the feeding position (10) and below the guide wheel disc I (4), a plurality of superfinishing devices (12) are arranged on the outer side of the circumference of the guide wheel disc I (4) and opposite to the stand column (5), oilstones (14) are arranged on the superfinishing devices (12), and a grinding wheel device (13) is arranged between the stand column (5) and the feeding position (10);
the upper disc shaft component (7) comprises a lifting device (701) and an upper disc shaft component (702), the lifting device (701) comprises a lifter (703) arranged at the top end of a vertical column (5), a hydraulic cylinder (704) is arranged at the bottom end of the lifter (703), a sliding seat (705) is arranged at the bottom end of the hydraulic cylinder (704), a rack (706) is arranged between the sliding seat (705) and the vertical column (5), a gear eccentric shaft (707) is arranged between the sliding seat (705) and a V-shaped guide rail on the vertical column (5), a double-cylindrical roller bearing (708) is arranged on the outer side of the circumference of the gear eccentric shaft (707), and the gear eccentric shaft (707) is matched with the double-cylindrical roller bearing (708) and the rack (706).
2. The vertical grinding and milling all-in-one machine for the spherical base surface of the tapered roller is characterized in that the adjusting device (6) comprises a three-point thread (601) and a ball head gasket (602) which are arranged at the bottom of the upright post (5).
3. The cone roller sphere base surface vertical type grinding and super-integrating machine is characterized in that the upper disc shaft assembly (702) comprises an upper disc shaft (709) arranged on the sliding seat (705), a first spacer bush (710) is sleeved outside the circumference of the upper disc shaft (709), a first sleeve (711) is arranged outside the circumference of the first spacer bush (710), precise angular contact ball bearings (713) are arranged between the upper disc shaft (709) and the first sleeve (711) and at two ends of the first spacer bush (710), and a servo motor mounting frame (712) is arranged at one end, away from the second guide disc (9), of the upper disc shaft (709).
4. The vertical grinding and super-integration machine for the spherical base surface of the cone roller as claimed in claim 1, wherein the lower disc shaft component (3) comprises a second sleeve (301) fixed on the machine body (1), a second spacer sleeve (302) is sleeved in the second sleeve (301), a lower disc shaft (303) is sleeved in the second spacer sleeve (302), angular contact ball bearings (304) are arranged between the lower disc shaft (303) and the second sleeve (301) and at two ends of the second spacer sleeve (302), a synchronous pulley (305) is arranged at one end of the lower disc shaft (303), the synchronous pulley (305) is driven by a second servo motor (306) arranged inside the machine body (1), an isolation disc (307) is arranged at one end of the lower disc shaft (303) far away from the synchronous pulley (305), and an isolation disc shaft (308) is arranged at the middle position of the isolation disc (307), the isolation disc shaft (308) is located on the inner side of the lower disc shaft (303), and a bearing (309) is arranged between the lower disc shaft (303) and the isolation disc shaft (308).
5. The cone roller ball base vertical grinding and superfinishing machine of claim 1, wherein the grinding wheel device (13) comprises a base (1301) arranged on the machine body (1), a sliding plate (1302) is arranged at the top end of the base (1301), a lifting carriage (1303) is arranged at the top end of the sliding plate (1302), a grinding wheel shaft seat (1304) is arranged on one side of the lifting carriage (1303), a permanent magnet synchronous motor (1305) is arranged on the grinding wheel shaft seat (1304), a grinding wheel (1306) is arranged on a motor shaft of the permanent magnet synchronous motor (1305), and the grinding wheel device (13) further comprises a grinding wheel vertical feeding device (1307) and a grinding wheel horizontal feeding device (1308).
6. The vertical grinding and super-integration machine for the spherical base surface of the tapered roller as claimed in claim 5, wherein the grinding wheel vertical feeding device (1307) comprises a mounting plate (1309) arranged on the grinding wheel shaft seat (1304), a motor seat (1310) is arranged at the top end of the mounting plate (1309), a third servo motor (1311) is arranged on the motor seat (1310), a shaft coupling (1312) is arranged on a motor shaft of the third servo motor (1311), a first ball screw pair (1313) is arranged at the bottom end of the shaft coupling (1312), and a sliding block (1314) is arranged at the bottom of the first ball screw pair (1313).
7. The vertical grinding and milling all-in-one machine for the spherical base surface of the tapered roller is characterized in that a first pressing plate (1315) is arranged on the grinding wheel shaft seat (1304), and an inclined panel (1316) is arranged at the bottom end of the first pressing plate (1315).
8. The vertical grinding and superfinishing machine for the spherical base surfaces of the conical rollers as claimed in claim 5, wherein the grinding wheel horizontal feeding device (1308) is composed of the base (1301), the sliding plate (1302), linear guide rails (1317) symmetrically arranged on two sides of a sliding groove of the base (1301), a servo motor IV (1318) arranged on one side of the base (1301), and a ball screw pair II (1319) connected to a motor shaft of the servo motor IV (1318).
9. The vertical cone roller ball-base grinding and superfinishing machine of claim 1, wherein the superfinishing device (12) comprises a base plate (1201) arranged on the workbench (2), an oilstone seat (1202) is arranged at the top end of the base plate (1201), a cylinder fixing seat (1203) is arranged on one side of the oilstone seat (1202), a cylinder (1204) is arranged on the cylinder fixing seat (1203), a push plate (1205) is arranged at one end, away from the cylinder fixing seat (1203), of the cylinder (1204), and a second pressing plate (1206) is arranged at the top end of the oilstone seat (1202).
10. The vertical grinding and milling all-in-one machine for the conical roller ball base surface as claimed in claim 9, wherein a sliding groove (1207) is formed in the top end of the bottom plate (1201), and a sliding bar (1208) is arranged at the bottom end of the oilstone seat (1202).
CN201921891857.1U 2019-11-05 2019-11-05 Vertical grinding and super-integrating machine for spherical basal plane of conical roller Active CN211277853U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921891857.1U CN211277853U (en) 2019-11-05 2019-11-05 Vertical grinding and super-integrating machine for spherical basal plane of conical roller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921891857.1U CN211277853U (en) 2019-11-05 2019-11-05 Vertical grinding and super-integrating machine for spherical basal plane of conical roller

Publications (1)

Publication Number Publication Date
CN211277853U true CN211277853U (en) 2020-08-18

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921891857.1U Active CN211277853U (en) 2019-11-05 2019-11-05 Vertical grinding and super-integrating machine for spherical basal plane of conical roller

Country Status (1)

Country Link
CN (1) CN211277853U (en)

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