CN211276933U - Intelligent plasma gouging system for cleaning dead head of large casting - Google Patents
Intelligent plasma gouging system for cleaning dead head of large casting Download PDFInfo
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- CN211276933U CN211276933U CN201922113997.2U CN201922113997U CN211276933U CN 211276933 U CN211276933 U CN 211276933U CN 201922113997 U CN201922113997 U CN 201922113997U CN 211276933 U CN211276933 U CN 211276933U
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- 238000005266 casting Methods 0.000 title claims abstract description 18
- 238000004140 cleaning Methods 0.000 title claims description 11
- 238000004891 communication Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 abstract description 3
- 230000000630 rising effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
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Abstract
The utility model provides an intelligent plasma gouging system for clearance of large casting rising head, including removing cutting mechanism, cutting platform, remove cutting mechanism including the sky rail running gear that connects gradually, six robots, cutting tool and electric connection's control system, cutting platform includes the workstation, sets up RFID chip and a plurality of position sensor on the workstation, RFID chip and position sensor also with controller electric connection, the utility model discloses use the automatic cutout of intelligent system to replace traditional manual cutting, when having reduced intensity of labour, improved the speed of cutting, the operation industry need not to dress numerous protective apparatus and also can not receive the electric shock, can also realize the operation of space three-dimensional orbit, improved the precision of processing, saved a large amount of time, increased the efficiency of cutting, The cutting quality is improved.
Description
Technical Field
The utility model relates to a robot engineering field specifically is an intelligent plasma air gouging system for large casting rising head clearance.
Background
The air gouging method is a main method for cutting a casting riser at present, and the principle of a plasma air gouging technology is to plasmalize air flow sprayed from a nozzle of air gouging equipment at high temperature to form high-speed and high-temperature conductive plasma arc, and blow out molten metal after melting a casting by using heat.
SUMMERY OF THE UTILITY MODEL
The technique that exists is not enough to the aforesaid, the utility model aims at providing an intelligent plasma gouging cut system for large casting rising head clearance uses intelligent system's automatic cutout to replace traditional manual cutting, has solved that operative employee's intensity of labour is big, the time-wasting, the efficiency of cutting and cutting quality are low, the operative employee easily receives the problem of electric shock.
In order to solve the technical problem, the utility model adopts the following technical scheme:
an intelligent plasma gouging system for cleaning a dead head of a large casting, which comprises a movable cutting mechanism and a cutting platform, the movable cutting mechanism comprises a sky rail travelling mechanism, a six-axis robot, a cutting tool and a controller, the six-axis robot is arranged on the sky rail travelling mechanism in a sliding manner, the cutting tool is arranged at the output end of the six-axis robot, the cutting tool comprises a gouging power supply and a gouging cutting gun electrically connected with the gouging power supply, the control system comprises a controller and a communication module electrically connected with the controller, the sky rail travelling mechanism and the gouging power supply are electrically connected with the controller, the six-axis robot is in signal connection with the communication module, cutting platform includes the workstation, sets up RFID chip and a plurality of position sensor on the workstation, the RFID chip position sensor all with controller electric connection.
Preferably, an acousto-optic alarm is further arranged on the six-axis robot, and the acousto-optic alarm is electrically connected with the controller.
Preferably, the controller is a programmable industrial personal computer, a manual selection module and an automatic selection module are displayed on a human-computer interface, manual participation can be achieved in a manual mode, and equipment starts a corresponding station through an operation table in an automatic mode to automatically complete riser cutting.
Preferably, the six-axis robot, the gouging power supply and the side wall of the gouging cutting gun are further provided with an anti-collision block.
Preferably, the gouging cutting gun is a plasma gouging gun.
Preferably, the sky rail travelling mechanism is a three-axis robot sky rail travelling mechanism.
The beneficial effects of the utility model reside in that: the automatic cutting of using intelligent system has replaced traditional manual cutting, when having reduced intensity of labour, has improved the speed of cutting, and the operation industry need not to dress numerous protective apparatus and also can not receive the electric shock, can also realize the operation of space three-dimensional orbit, has improved the precision of processing, has saved a large amount of time, has increased the efficiency of cutting, has improved the quality of cutting.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of an intelligent plasma gouging system for cleaning a riser of a large casting according to an embodiment of the present invention.
1-a sky rail travelling mechanism, 2-a six-axis robot, 3-a gouging cutting gun, 4-a workbench, 5-a controller and 6-a sound and light alarm.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, an intelligent plasma gouging system for cleaning a riser of a large casting comprises a movable cutting mechanism and a cutting platform, wherein the movable cutting mechanism comprises a head rail traveling mechanism 1, a six-axis robot 2, a cutting tool and a control system, the six-axis robot 2 is slidably arranged on the head rail traveling mechanism 1, the six-axis robot 2 can move left and right during cutting through a chute on the head rail traveling mechanism 1, the cutting tool is arranged at the output end of the six-axis robot 2 and is convenient for cutting, the cutting tool comprises a gouging power supply and a gouging cutting gun 3 electrically connected with the gouging power supply, the gouging cutting gun 3 can be controlled to run through the gouging power supply, the control system comprises a controller 5 and a communication module electrically connected with the controller 5, the head rail traveling mechanism 1 and the gouging power supply are both electrically connected with the controller 5, the six-axis robot 2 is in signal connection with the communication module, accessible controller 5 carries out control operation to six robots 2 and gouging cut power, six robots 2 realize through digital quantity communication and controller 5 signal interaction, make the equipment cooperation accomplish the cutting task, cutting platform includes workstation 4, RFID chip and a plurality of position sensor of setting on workstation 4, the RFID chip, position sensor all with controller electric connection, through the RFID chip, position sensor's signal transmission, the work piece position can be judged automatically to the controller, and control each mechanism cooperation and accomplish the cutting.
Further, still be equipped with audible and visual alarm 6 on the six axis robot 2, audible and visual alarm 6 and controller 5 electric connection, when the controller detects that six axis robot 2 has the danger of striking the work piece through RFID chip, position sensor, six axis robot 2, control six axis robot 2 scram and open audible and visual alarm 6 and report to the police and indicate.
Furthermore, the controller 5 is a programmable industrial personal computer, so that a cutting program can be conveniently programmed on the industrial personal computer, a manual selection module and an automatic selection module are displayed on a human-computer interface, manual participation can be realized in a manual mode, equipment starts a corresponding station through an operation table in an automatic mode, riser cutting is automatically completed, and automatic cutting of risers is conveniently realized.
Furthermore, the side walls of the six-axis robot 2, the gouging power supply and the gouging cutting gun 3 are also provided with anti-collision blocks, so that the robot is prevented from being collided and damaged due to misoperation.
Furthermore, the gouging torch 3 is a plasma gouging torch, which is beneficial to faster cutting.
Furthermore, the sky rail travelling mechanism 1 is a three-axis robot sky rail travelling mechanism, and is more suitable for the six-axis robot 2 to cut and move.
When the robot is used, the overhead rail traveling mechanism 1 is arranged on one side of the workbench 4, a casting is hoisted to the limited workbench and placed in place, an operator can confirm to start the six-axis robot 2 and the air gouging power supply after compiling a required cutting program on a programmable industrial personal computer, the programmable industrial personal computer can judge the position of the casting by receiving information transmitted by the RFID chip and the position sensor, and the six-axis robot 2 is controlled to drive the cutting tool to perform corresponding cutting according to the compiled cutting program.
The utility model provides a design uses intelligent system's automatic cutout to replace traditional manual cutting, when having reduced intensity of labour, has improved the speed of cutting, and operation industry need not to dress numerous protective apparatus and also can not receive the electric shock, can also realize the operation of space three-dimensional orbit, has improved the precision of processing, has saved a large amount of time, has increased the efficiency of cutting, has improved the quality of cutting.
It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (6)
1. An intelligent plasma gouging system for cleaning a dead head of a large casting, which comprises a movable cutting mechanism and a cutting platform, it is characterized in that the mobile cutting mechanism comprises a sky rail travelling mechanism, a six-axis robot, a cutting tool and a control system, the six-axis robot is arranged on the sky rail travelling mechanism in a sliding manner, the cutting tool is arranged at the output end of the six-axis robot, the cutting tool comprises a gouging power supply and a gouging cutting gun electrically connected with the gouging power supply, the control system comprises a controller and a communication module, the sky rail travelling mechanism and the gouging power supply are electrically connected with the controller, the six-axis robot is in signal connection with the communication module, cutting platform includes the workstation, sets up RFID chip and a plurality of position sensor on the workstation, the RFID chip position sensor all with controller electric connection.
2. The intelligent plasma gouging system for riser cleaning of large castings according to claim 1, wherein an acousto-optic alarm is further provided on the six-axis robot, and the acousto-optic alarm is electrically connected with the controller.
3. The intelligent plasma gouging system for riser cleaning of large castings according to claim 1, wherein the controller is a programmable industrial personal computer.
4. The intelligent plasma gouging system for riser cleaning of large castings according to claim 1, wherein the six-axis robot, the gouging power supply and the gouging torch are further provided with anti-collision blocks on the side walls.
5. The intelligent plasma gouging system for riser cleaning of large castings according to claim 1, wherein the gouging cutting gun is a plasma gouging gun.
6. The intelligent plasma gouging system for large casting riser cleaning as claimed in claim 1, wherein the head rail walking mechanism is a three-axis robot head rail walking mechanism, and a sliding table 3-axis driving servo motor in the three-axis robot head rail walking mechanism is a FANUC alternating current precision servo motor and is in transmission connection with an external shaft of the six-axis robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922113997.2U CN211276933U (en) | 2019-11-29 | 2019-11-29 | Intelligent plasma gouging system for cleaning dead head of large casting |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922113997.2U CN211276933U (en) | 2019-11-29 | 2019-11-29 | Intelligent plasma gouging system for cleaning dead head of large casting |
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| CN211276933U true CN211276933U (en) | 2020-08-18 |
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| CN201922113997.2U Active CN211276933U (en) | 2019-11-29 | 2019-11-29 | Intelligent plasma gouging system for cleaning dead head of large casting |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112276053A (en) * | 2020-10-20 | 2021-01-29 | 吴忠仪表有限责任公司 | 3D rapid positioning tool for casting head cutting and operation method thereof |
| CN112719703A (en) * | 2020-12-15 | 2021-04-30 | 兰州兰石集团有限公司铸锻分公司 | Welding method of intelligent cleaning casting repairing robot |
| CN116079204A (en) * | 2022-12-02 | 2023-05-09 | 南通新兴机械制造有限公司 | Cast steel riser automatic cutting device based on robot |
-
2019
- 2019-11-29 CN CN201922113997.2U patent/CN211276933U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112276053A (en) * | 2020-10-20 | 2021-01-29 | 吴忠仪表有限责任公司 | 3D rapid positioning tool for casting head cutting and operation method thereof |
| CN112719703A (en) * | 2020-12-15 | 2021-04-30 | 兰州兰石集团有限公司铸锻分公司 | Welding method of intelligent cleaning casting repairing robot |
| CN116079204A (en) * | 2022-12-02 | 2023-05-09 | 南通新兴机械制造有限公司 | Cast steel riser automatic cutting device based on robot |
| CN116079204B (en) * | 2022-12-02 | 2024-06-14 | 南通新兴机械制造有限公司 | Cast steel riser automatic cutting device based on robot |
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Effective date of registration: 20231106 Address after: No.506, west section of Yellow River Avenue, Lanzhou New Area, Lanzhou City, Gansu Province Patentee after: Lanzhou Lanshi Superalloy New Materials Co.,Ltd. Address before: 730000, No. 506, west section of Huanghe Avenue, Lanzhou New District, Lanzhou City, Gansu Province Patentee before: Lanzhou Lanshi Group Co.,Ltd. Casting and Forging Branch |