CN211276856U - Power module electrode welding tool - Google Patents
Power module electrode welding tool Download PDFInfo
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- CN211276856U CN211276856U CN201921834880.7U CN201921834880U CN211276856U CN 211276856 U CN211276856 U CN 211276856U CN 201921834880 U CN201921834880 U CN 201921834880U CN 211276856 U CN211276856 U CN 211276856U
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Abstract
A power module electrode welding tool comprises a bottom support plate, a connecting bridge positioning plate and a main electrode positioning plate, wherein the bottom support plate is provided with a mounting post which passes through a mounting hole of a circuit board bottom plate, the circuit board bottom plate is superposed on the bottom support plate, the connecting bridge positioning plate is provided with a positioning sleeve, the mounting post passes through the positioning sleeve, the connecting bridge positioning plate is superposed on the circuit board bottom plate, the main electrode positioning plate is provided with a positioning hole, at least one part of the mounting post passes through the positioning hole, the main electrode positioning plate is superposed on the connecting bridge positioning plate, the connecting bridge positioning plate is provided with a hollow area and a connecting bridge positioning structure, the connecting bridge is positioned at a position to be welded through the hollow area by the connecting bridge positioning structure, the main electrode positioning plate is provided with a main electrode positioning slot, and a main electrode inserted into the main electrode positioning slot is positioned at the position to be welded through the hollow area. The jig is simple in structure, reliable in positioning, simple and convenient in installation and operation mode, and very convenient to disassemble after welding is completed.
Description
Technical Field
The utility model relates to an electrode welding especially relates to a power module electrode welding frock tool.
Background
The electrodes are important components of the power module, and inside the module, the electrodes are soldered to a circuit board (such as DBC (copper clad ceramic) board) by a soldering technique, so as to form a circuit connection with a chip on the circuit board. Outside the module, the electrodes are connected to an external circuit as output terminals of the module to form a desired circuit connection. When the module is packaged, electrodes are required to be welded on the bottom plate so as to lead out a collector main terminal and an emitter main terminal of the module. The module is required to ensure that the electrode can be firmly welded on the bottom plate in the packaging production process, and then the electrode is bent. The module welding process comprises primary welding and secondary welding. The primary welding is to weld the chip on the circuit board; the secondary welding refers to the welding between the circuit board and the bottom plate of the circuit board and the welding between the electrode and the circuit board. In the second soldering, after the circuit board is soldered to the circuit board substrate, the electrodes are soldered to the circuit board by the solder, and the connection bridges connecting the plurality of circuit boards on the circuit board substrate are soldered to the corresponding circuit boards. However, the existing electrode welding jig is complex in structure and is not easy to assemble; after the electrode and the connecting bridge are welded, the electrode jig cannot be directly taken out, and is troublesome to disassemble; in the welding process, the welding jig is not provided with an effective fixing structure, and the problem that the welding jig falls off or welding point positions are wrong is often caused during welding.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at overcomes prior art not enough, provides a power module electrode welding frock tool.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a power module electrode welding tool comprises a bottom support plate, a connecting bridge positioning plate and a main electrode positioning plate, wherein a circuit board to be welded is fixed on a circuit board bottom plate, at least two mounting holes are formed in the circuit board bottom plate, at least two mounting columns corresponding to the mounting holes are arranged on the bottom support plate, the mounting columns of the bottom support plate penetrate through the mounting holes of the circuit board bottom plate to stack the circuit board bottom plate on the bottom support plate, at least two positioning sleeves corresponding to the mounting columns are arranged on the connecting bridge positioning plate, the mounting columns of the bottom support plate penetrate through the positioning sleeves on the connecting bridge positioning plate to stack the connecting bridge positioning plate on the circuit board bottom plate, positioning holes corresponding to the mounting columns and the positioning sleeves are arranged on the main electrode of the positioning plate, at least one part of the mounting column penetrates through the positioning hole on the main electrode positioning plate so as to stack the main electrode positioning plate on the connecting bridge positioning plate, wherein a hollow region which is communicated up and down is formed on the connecting bridge positioning plate, a connecting bridge positioning structure is arranged on the connecting bridge positioning plate, a connecting bridge to be welded is positioned at a position to be welded on a corresponding circuit board through the hollow region by the connecting bridge positioning structure, a main electrode positioning slot is formed in the main electrode positioning plate, a main electrode to be welded is inserted into the main electrode positioning slot, and the main electrode positioning slot is positioned at the position to be welded on the corresponding circuit board through the hollow region; the mounting holes, the mounting columns, the positioning sleeves and the positioning holes are two in number and are respectively arranged at two end parts of the corresponding plates.
Further:
the upper end of the main electrode is provided with a bending part, an extension hole extending from the main electrode positioning slot along the width direction of the slot is arranged on the main electrode positioning plate, a main electrode which is corresponding to the bending part in position and is larger than the maximum horizontal size of the bending part can pass through the channel, so that the main electrode positioning plate can move from bottom to top, and the main electrode can pass through the channel to be separated from the main electrode welded on the circuit board.
Connect the bridge locating plate and have a plurality of inside walls that define out the hollow area, connect bridge location structure including follow a pair of extension arm that extends on the inside wall, form between a pair of extension arm and connect the bridge storage tank, connect the bridge holding location and connect in the bridge storage tank.
The upper end of the mounting column is conical.
The positioning device is characterized by further comprising a movable positioning pin, a pin hole is formed in the positioning sleeve, a pin groove corresponding to the pin hole is formed in the mounting column, and the position of the positioning sleeve relative to the mounting column is fixed when the movable positioning pin penetrates through the pin hole and is inserted into the pin groove.
And a mistake-proof and fool-proof structure is arranged on the connecting bridge positioning plate and/or the main electrode positioning plate.
The number of the main electrode positioning slots is three, and the main electrode positioning slots are distributed along the length direction of the main electrode positioning plate.
The utility model discloses following beneficial effect has:
the utility model provides a power module electrode welding frock tool utilizes this tool can be fixed in required welded position reliably to power module's main electrode and circuit board connecting bridge, ensures fixed position welding, guarantees the accurate no deviation in position of post-weld terminal, improves the welding quality of electrode to can convenient to use, can show the required manual operation of reduction welding process, make welding process's efficiency improve greatly, reduce the processing cost.
The power module electrode welding tool jig is simple in structure and reliable in positioning, the electrodes and the connecting bridge are accurately and firmly positioned in the welding process due to the structural form, the installation and operation mode is simple and convenient, the tool jig is very convenient to disassemble after welding is completed, and the defect that the tool replacing time is long in the prior art can be effectively overcome.
Drawings
Fig. 1 is a schematic structural view of a DBC base plate to be welded;
FIG. 2 is a schematic view of an assembly structure of a bottom plate and a DBC bottom plate in an embodiment of the present invention;
FIG. 3 is an exploded view of the bottom bracket plate, the DBC bottom plate and the connecting bridge positioning plate according to the embodiment of the present invention;
fig. 4 is a schematic view of an assembly structure of the bottom bracket plate, the DBC bottom plate and the connecting bridge positioning plate in the embodiment of the present invention;
fig. 5 is an exploded schematic view of the bottom bracket plate, the connecting bridge positioning plate and the main electrode positioning plate in the embodiment of the present invention;
fig. 6 is an assembly structure diagram of the bottom bracket plate, the DBC bottom plate, the connecting bridge positioning plate and the main electrode positioning plate in the embodiment of the present invention.
Detailed Description
The embodiments of the present invention will be described in detail below. It should be emphasized that the following description is merely exemplary in nature and is not intended to limit the scope of the invention or its application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element. The connection may be for fixation or for circuit connection.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the embodiments of the present invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 to 6, in an embodiment, a power module electrode welding tooling fixture includes a bottom support plate 2, a connecting bridge positioning plate 3 and a main electrode positioning plate 4, where the bottom support plate 2 is used to place a circuit board bottom plate, the connecting bridge positioning plate 3 is used to place and position a connecting bridge, and the main electrode positioning plate 4 is used to place and position the main electrode 6. The circuit board to be soldered is specifically described below as DBC. A DBC to be welded is fixed on a DBC bottom plate, at least two mounting holes 7 are formed in the DBC bottom plate, at least two mounting columns 8 corresponding to the mounting holes are arranged on the bottom support plate 2, the mounting columns 8 of the bottom support plate 2 penetrate through the mounting holes 7 of the DBC bottom plate so as to stack the DBC bottom plate on the bottom support plate 2, at least two positioning sleeves 9 corresponding to the mounting columns 8 are arranged on the connecting bridge positioning plate 3, the mounting columns 8 of the bottom support plate 2 penetrate through the positioning sleeves 9 on the connecting bridge positioning plate 3 so as to stack the connecting bridge positioning plate 3 on the DBC bottom plate, positioning holes 10 corresponding to the mounting columns 8 and the positioning sleeves 9 are arranged on the main electrode positioning plate 4, at least one part of the mounting columns 8 penetrates through the positioning holes 10 on the main electrode positioning plate 4, the main electrode positioning plate 4 is stacked on the connecting bridge positioning plate 3, wherein a hollow region 11 which is through up and down is formed in the connecting bridge positioning plate 3, a connecting bridge positioning structure 12 is arranged on the connecting bridge positioning plate 3, a connecting bridge 5 to be welded is positioned at a position to be welded on a corresponding DBC through the connecting bridge positioning structure 12 through the hollow region 11, a main electrode positioning slot 13 is formed in the main electrode positioning plate 4, a main electrode 6 to be welded is inserted into the main electrode positioning slot 13, and the main electrode positioning slot 13 is positioned at the position to be welded on the corresponding DBC through the hollow region 11.
The number of the mounting holes 7, the mounting columns 8, the positioning sleeves 9 and the positioning holes 10 is two, and the mounting holes are respectively arranged at two end parts of the corresponding plate.
Use this power module electrode welding frock tool, stack each part of tool from top to bottom in proper order and can accomplish the equipment to along vertical direction disect insertion electrode can implement the welding, after the welding is accomplished, each part of tool can vertically upwards take out again in proper order, consequently, this power module electrode welding frock tool facilitates the use again very much when having guaranteed the welding operation reliability, has promoted process efficiency greatly.
In a preferred embodiment, the upper end of the main electrode 6 has a bent portion 14, typically an inverted L-shaped bent structure as shown in the figure, and correspondingly, the main electrode positioning plate 4 is provided with an extension hole 15 extending from the main electrode positioning slot 13 along the slot width direction, and a main electrode passing channel corresponding to the bent portion 14 and having a size larger than the maximum horizontal size of the bent portion 14 is formed, so that the main electrode positioning plate 4 can be separated from the main electrode 6 welded on the DBC by the main electrode passing channel through the channel by moving from bottom to top.
In a preferred embodiment, the connecting bridge positioning plate 3 has a plurality of inner sidewalls defining the hollow area 11, the connecting bridge positioning structure 12 includes a pair of extension arms extending from the inner sidewalls, a connecting bridge receiving groove 121 is formed between the pair of extension arms, and the connecting bridge 5 is received and positioned in the connecting bridge receiving groove 121.
In a preferred embodiment, the upper end of the mounting post 8 is conical.
In a preferred embodiment, the tooling fixture further includes a movable positioning pin 16, a pin hole is formed in the positioning sleeve 9, a pin groove corresponding to the pin hole is formed in the mounting post 8, and when the movable positioning pin 16 passes through the pin hole and is inserted into the pin groove, the position of the positioning sleeve 9 relative to the mounting post 8 is fixed. When the connecting bridge positioning plate 3 and the bottom supporting plate 2 are assembled in a matched mode through the mounting column 8 and the positioning sleeve 9, the movable positioning pin 16 is used for connecting and fixing, and therefore machining errors can be effectively prevented from causing assembly between the two to deflect.
In a preferred embodiment, the connecting bridge positioning plate 3 and/or the main electrode positioning plate 4 are/is provided with a mistake-proof and fool-proof structure. Through the mistake proofing fool-proofing structure of main electrode locating plate and connecting bridge locating plate 3, can effectively prevent main electrode 6 and connecting bridge misplacement.
In some embodiments, the number of the main electrode positioning slots 13 is three, and the main electrode positioning slots are distributed along the length direction of the main electrode positioning plate 4. Of course, the number of the main electrode positioning slots 13 may be other numbers according to actual requirements.
In the embodiment shown in fig. 3-4, the number of the connecting bridges 5 is one, and the connecting bridges 5 connect two DBCs on a DBC backplane. The number of connecting bridges 5 may also be other numbers, such as two or more, according to practical requirements.
The method for welding the power module electrode by using the electrode welding tool fixture according to the embodiment of the present invention is further described below, referring to fig. 1 to 6, specifically including the following steps:
1. two mounting columns 8 of the bottom support plate 2 penetrate through two mounting holes 7 of the DBC bottom plate, and the DBC bottom plate fixed with the DBC is placed on the bottom support plate 2, so that the DBC bottom plate and the DBC are fixed;
2. the connecting bridge positioning plate 3 is placed above the DBC bottom plate by enabling the two mounting columns 8 of the bottom supporting plate 2 to penetrate through the two positioning sleeves 9 of the connecting bridge positioning plate 3;
3. after the welding part of the connecting bridge 5 is wrapped with the welding flux, the connecting bridge 5 is placed into the connecting bridge accommodating groove 121 on the connecting bridge positioning plate 3, so that the welding part is positioned at the part to be welded on the DBC;
4. the main electrode positioning plate 4 is placed above the connecting bridge positioning plate 3 by enabling the two mounting posts 8 of the bottom supporting plate 2 to penetrate into the two positioning holes 10 of the main electrode positioning plate 4;
5. the welding parts of 3 main electrodes 6 are wrapped with solder and inserted into the main electrode positioning plate 4 through the main electrode positioning slots 13, so that the welding parts are positioned at the positions to be welded on the DBC;
6. putting the whole fixing tool structure into a welding furnace, heating to the melting temperature of the welding flux, and welding the welding parts of the connecting bridge 5 and the main electrode 6 to the DBC by utilizing the welding flux;
7. after the welding operation is finished, the main electrode positioning plate 4 and the connecting bridge positioning plate 3 are directly taken down from the bottom supporting plate 2, and then the DBC bottom plate which is subjected to electrode welding is taken down from the bottom supporting plate 2.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific/preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. For those skilled in the art to which the invention pertains, a plurality of alternatives or modifications can be made to the described embodiments without departing from the concept of the invention, and these alternatives or modifications should be considered as belonging to the protection scope of the invention. In the description herein, references to the description of the term "one embodiment," "some embodiments," "preferred embodiments," "an example," "a specific example," or "some examples" or the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Claims (7)
1. A power module electrode welding tool jig is characterized by comprising a bottom support plate, a connecting bridge positioning plate and a main electrode positioning plate, wherein a circuit board to be welded is fixed on a circuit board bottom plate, at least two mounting holes are formed in the circuit board bottom plate, at least two mounting columns corresponding to the mounting holes are arranged on the bottom support plate, the mounting columns of the bottom support plate penetrate through the mounting holes of the circuit board bottom plate so as to stack the circuit board bottom plate on the bottom support plate, at least two positioning sleeves corresponding to the mounting columns are arranged on the connecting bridge positioning plate, the mounting columns of the bottom support plate penetrate through the positioning sleeves on the connecting bridge positioning plate so as to stack the connecting bridge positioning plate on the circuit board bottom plate, and positioning holes corresponding to the mounting columns and the positioning sleeves are arranged on the main electrode positioning plate, at least one part of the mounting column penetrates through the positioning hole on the main electrode positioning plate so as to stack the main electrode positioning plate on the connecting bridge positioning plate, wherein a hollow region which is communicated up and down is formed on the connecting bridge positioning plate, a connecting bridge positioning structure is arranged on the connecting bridge positioning plate, a connecting bridge to be welded is positioned at a position to be welded on a corresponding circuit board through the hollow region by the connecting bridge positioning structure, a main electrode positioning slot is formed in the main electrode positioning plate, a main electrode to be welded is inserted into the main electrode positioning slot, and the main electrode positioning slot is positioned at the position to be welded on the corresponding circuit board through the hollow region; the mounting holes, the mounting columns, the positioning sleeves and the positioning holes are two in number and are respectively arranged at two end parts of the corresponding plates.
2. The tool for welding the power module electrode according to claim 1, wherein the upper end of the main electrode has a bent portion, the main electrode positioning plate is provided with an extension hole extending from the main electrode positioning slot along a slot width direction, and a main electrode passing channel is formed, the main electrode passing channel corresponds to the bent portion and has a size larger than a maximum horizontal size of the bent portion, so that the main electrode positioning plate can pass through the channel from bottom to top, and the main electrode can be separated from the main electrode welded on the circuit board after passing through the channel.
3. The power module electrode welding tooling fixture of claim 1 or 2, wherein the connecting bridge positioning plate has a plurality of inner side walls defining the hollow area, the connecting bridge positioning structure includes a pair of extension arms extending from the inner side walls, a connecting bridge receiving groove is formed between the pair of extension arms, and the connecting bridge is received and positioned in the connecting bridge receiving groove.
4. The power module electrode welding tooling fixture of claim 1 or 2, wherein the upper end of the mounting post is conical.
5. The power module electrode welding tooling fixture of claim 1 or 2, further comprising a movable positioning pin, wherein a pin hole is formed in the positioning sleeve, a pin groove corresponding to the pin hole is formed in the mounting post, and the movable positioning pin passes through the pin hole and is inserted into the pin groove to fix the position of the positioning sleeve relative to the mounting post.
6. The power module electrode welding tooling fixture of claim 1 or 2, characterized in that a mistake-proof and fool-proof structure is arranged on the connecting bridge positioning plate and/or the main electrode positioning plate.
7. The power module electrode welding tooling fixture of claim 1 or 2, wherein the number of the main electrode positioning slots is three, and the main electrode positioning slots are distributed along the length direction of the main electrode positioning plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921834880.7U CN211276856U (en) | 2019-10-29 | 2019-10-29 | Power module electrode welding tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921834880.7U CN211276856U (en) | 2019-10-29 | 2019-10-29 | Power module electrode welding tool |
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| Publication Number | Publication Date |
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| CN211276856U true CN211276856U (en) | 2020-08-18 |
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| CN201921834880.7U Active CN211276856U (en) | 2019-10-29 | 2019-10-29 | Power module electrode welding tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110756940A (en) * | 2019-10-29 | 2020-02-07 | 深圳基本半导体有限公司 | Power module electrode welding tool fixture and welding method |
| CN116100111A (en) * | 2023-04-13 | 2023-05-12 | 微网优联科技(成都)有限公司 | High-precision welding device and method for camera module and circuit board |
-
2019
- 2019-10-29 CN CN201921834880.7U patent/CN211276856U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110756940A (en) * | 2019-10-29 | 2020-02-07 | 深圳基本半导体有限公司 | Power module electrode welding tool fixture and welding method |
| CN110756940B (en) * | 2019-10-29 | 2022-01-18 | 深圳基本半导体有限公司 | Power module electrode welding tool fixture and welding method |
| CN116100111A (en) * | 2023-04-13 | 2023-05-12 | 微网优联科技(成都)有限公司 | High-precision welding device and method for camera module and circuit board |
| CN116100111B (en) * | 2023-04-13 | 2023-06-13 | 微网优联科技(成都)有限公司 | High-precision welding device and method for camera module and circuit board |
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