CN211275888U - Material tracking system of wire rolling line - Google Patents
Material tracking system of wire rolling line Download PDFInfo
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- CN211275888U CN211275888U CN201922241402.1U CN201922241402U CN211275888U CN 211275888 U CN211275888 U CN 211275888U CN 201922241402 U CN201922241402 U CN 201922241402U CN 211275888 U CN211275888 U CN 211275888U
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Abstract
The utility model discloses a material tracking system of a wire rolling line, which comprises an electric cabinet and at least two wire rolling production lines, wherein each wire rolling production line is correspondingly provided with a wire frame component, the lateral part of each wire rolling production line is correspondingly provided with a set of RFID read-write system, and all the RFID read-write systems are connected with the electric cabinet; the wire frame assembly comprises a bearing seat and a wire frame, the bearing seat is correspondingly installed on a wire rolling production line, an RFID code carrier is arranged on the side face of the bearing seat, the RFID reading and writing system comprises a proximity switch, an RFID reader-writer A and a reader-writer electric box, the proximity switch and the reader-writer electric box are respectively connected with an electric cabinet, and the RFID reader-writer A is connected with the reader-writer electric box. The utility model discloses a RFID read write line A on every wire rod rolling production line writes into the serial number information of rolling line in the line frame subassembly of having accomplished processing, like this on this wire rod along with line frame subassembly warehouse entry or product inspection time, can know the wire rod through RFID coding information and come out from that production line, realize that product quality traces back.
Description
Technical Field
The utility model relates to a steel plant controlgear technical field especially relates to a material tracking system of wire rod rolling line.
Background
The rolling line of a wire rod factory generally adopts a three-line production mode, and products are collected and transmitted by a vertical type winding core frame after three-line winding is finished, are converted into PF line C-shaped hooks, are transported to be packaged, weighed and unloaded to be stored. The product can not be identified in the whole link and is produced by which production line, especially in the worker's position point of quality inspection, after the discovery has quality defect, can't confirm that this product is that which line produced in 3 lines, only takes the mode of single line production in turn to judge and distinguish, and it is normal production by other production lines to discern inefficiency and influence.
SUMMERY OF THE UTILITY MODEL
The weak point that exists to prior art, the utility model aims to provide a material tracking system of wire rod rolling line, through on the number information write in the line frame subassembly of having accomplished processing of RFID read write line A on every wire rod rolling production line, like this on this wire rod is along with line frame subassembly warehouse entry or product inspection time, storehouse management system or inspector can know the wire rod through RFID coding information and come out from that production line, realize that product quality traces back.
The purpose of the utility model is realized through the following technical scheme:
a material tracking system of a wire rolling line comprises an electric cabinet and at least two wire rolling production lines, wherein each wire rolling production line is correspondingly provided with a wire frame assembly, the side part of each wire rolling production line is correspondingly provided with a set of RFID reading and writing systems, and all the RFID reading and writing systems are connected with the electric cabinet; the wire frame assembly comprises a bearing seat and a wire frame arranged at the top of the bearing seat, the bearing seat is correspondingly arranged on a wire rolling production line, an RFID code carrier is arranged on the side face of the bearing seat, the RFID reading and writing system comprises a proximity switch, an RFID reader-writer A and a reader-writer electrical box, the proximity switch corresponds to the wire frame assembly, the RFID reader-writer A corresponds to the RFID code carrier of the bearing seat, the proximity switch and the reader-writer electrical box are respectively connected with the electrical cabinet, and the RFID reader-writer A is connected with the reader-writer electrical box.
The utility model provides a following first preferred RFID read-write system and electric cabinet collocation structural technical scheme: the RFID reader-writer comprises a reader-writer electric box, a RFID reader-writer A and a power switch, wherein the reader-writer electric box comprises a direct-current power supply and the power switch, the direct-current power supply is respectively connected with the RFID reader-writer A and the power switch, and the power switch is used for controlling the power supply on-off of the direct-current power supply; the RFID read-write system is characterized in that the electric cabinet comprises an electric control board and a power supply air switch, the electric control board is connected with the power supply air switch, the power supply air switch is connected with the power supply air switch, and a proximity switch of the RFID read-write system is connected with the electric control board.
The utility model provides a following preferred RFID read-write system of second kind and electric cabinet collocation structural technical scheme: the RFID reader-writer comprises a reader-writer electric box, a RFID reader-writer A, a power switch and a gateway, wherein the reader-writer electric box comprises a direct-current power supply, the power switch and the gateway; the electric cabinet is internally provided with an electric control board, a switch and a power supply air switch, wherein the electric control board is respectively connected with the power supply air switch and the switch, the power supply switch is connected with the power supply air switch, the gateway is connected with the switch, and a proximity switch of the RFID read-write system is connected with the electric control board.
Preferably, the number of the wire rod rolling production lines is three, and the three wire rod rolling production lines are arranged in parallel.
In order to facilitate the RFID reading identification of material tracking, the utility model discloses still include RFID reading display system, RFID reading display system includes RFID read write line B and the management computer who is connected with RFID read write line B, RFID read write line B corresponds with RFID carrier code body.
Preferably, the proximity switch is an electro-optical proximity switch.
Compared with the prior art, the utility model, have following advantage and beneficial effect:
the utility model discloses a RFID read write line A on every wire rod rolling production line writes into the line frame subassembly of having accomplished processing with the serial number information of rolling line on, like this the wire rod along with line frame subassembly warehouse entry or when the product inspection, storehouse management system or inspector just can know the wire rod on this line frame subassembly which production line product is the product of producing through the RFID coding information on the line frame subassembly, realize that product quality traces back.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a simplified schematic diagram of an RFID read display system;
fig. 4 is a configuration diagram of a preferred PLC controller according to the second embodiment.
Wherein, the names corresponding to the reference numbers in the drawings are:
the RFID system comprises a 1-wire frame assembly, a 2-bearing seat, a 21-RFID code carrier, a 3-wire frame, a 4-proximity switch, a 5-RFID reader-writer A, a 6-reader-writer electric box, a 61-direct current power supply, a 62-power switch, a 63-gateway, a 7-electric cabinet, a 71-electric control board, a 72-switch, a 73-power air switch, an 8-RFID reader-writer B and a 9-management computer.
Detailed Description
The present invention will be described in further detail with reference to the following examples:
example one
As shown in fig. 1 to 3, a material tracking system for a wire rod rolling line includes an electric cabinet 7 and three wire rod rolling lines (respectively, a line 1, a line 2, and a line 3), which are arranged in parallel. Each wire rod rolling production line is correspondingly provided with a wire frame assembly 1, the side part of each wire rod rolling production line is correspondingly provided with a set of RFID reading and writing system, and all the RFID reading and writing systems are connected with an electric cabinet 7. The wire frame assembly 1 comprises a bearing seat 2 and a wire frame 3 arranged at the top of the bearing seat 2, the bearing seat 2 is correspondingly arranged on a wire rolling production line, an RFID code carrier 21 is arranged on the side surface of the bearing seat 2, an RFID reading and writing system comprises a proximity switch 4, an RFID reader-writer A5 and a reader-writer electric box 6, the proximity switch 4 corresponds to the wire frame assembly 1, and the proximity switch 4 is preferably a photoelectric proximity switch in the embodiment. The RFID reader-writer a5 corresponds to the RFID code carrier 21 of the bearing seat 2 (i.e. the position of the RFID reader-writer a5 corresponds to the position of the RFID code carrier 21 of the bearing seat 2), the proximity switch 4 and the reader-writer electrical box 6 are respectively connected with the electrical cabinet 7, and the RFID reader-writer a5 is connected with the reader-writer electrical box 6.
The reader-writer electrical box 6 of the present embodiment preferably includes a dc power supply 61 and a power switch 62 inside, the dc power supply 61 is connected to the RFID reader-writer a5 and the power switch 62, respectively, and the power switch 62 is used to control on/off of power supply of the dc power supply 61. The electric cabinet 7 comprises an electric control board 71 and a power supply air switch 73, the electric control board 71 is connected with the power supply air switch 73, the power supply switch 62 is connected with the power supply air switch 73, and the proximity switch 4 of the RFID reading and writing system is connected with the electric control board 71.
The embodiment also comprises an RFID reading and displaying system, the RFID reading and displaying system comprises an RFID reader-writer B8 and a management computer 9 connected with the RFID reader-writer B8, and the RFID reader-writer B8 corresponds to the RFID code carrier 21.
The working principle of the embodiment is as follows:
as shown in fig. 1, wire frame assemblies 1 are respectively arranged on the wire frame assembly 1, the wire frame assembly 2 and the wire frame assembly 3, a set of RFID reading and writing system is correspondingly arranged on the side portion of each wire rolling production line, when the wire frame assembly 1 moves to a position corresponding to the proximity switch 4 on the wire rolling production line, the proximity switch 4 can detect that the wire frame assembly 1 approaches, then the proximity switch 4 transmits and feeds back information to the electric control board 71 of the electric control box 7, the electric control board 71 triggers the power supply air switch 73 and the power supply switch 62 in the corresponding reader-writer electric box 6 to be turned on, the direct-current power supply 61 energizes the corresponding RFID reader-writer a5, and the RFID reader-writer a5 can write the coded information (such as the wire frame assembly of the wire frame assembly 1 or the wire frame assembly of the wire frame assembly 2) of the corresponding rolling wire into the RFID carrier. After the RFID code carrier 21 of the wire frame assembly 1 is written with the coding information of the corresponding rolling line, and after the wire frame assembly 1 is separated from the wire rolling production line, the RFID reading and displaying system correspondingly reads the coding information in the RFID code carrier 21 on the wire frame assembly 1 through the RFID reader-writer B8, so that the wire frame assembly 1 on the wire rolling production line can be known as the wire frame assembly 1, and thus, the material tracking can be very conveniently realized.
The electronic control board 71 of this embodiment may adopt a PLC controller (a preferred PLC controller of this embodiment is siemens S7 series PLC), the RFID reader-writer A5 and the RFID reader-writer B8 are both the existing mature technologies, and both the RFID reader-writer A5 and the RFID reader-writer B8 may select an M1UHF R2000 series RFID reader-writer and a supporting code carrier thereof (the supporting code carrier is directly applied to an RFID code carrier on the bearing seat 2).
Example two
As shown in fig. 1 to 3, a material tracking system for a wire rod rolling line includes an electric cabinet 7 and three wire rod rolling lines (respectively, a line 1, a line 2, and a line 3), which are arranged in parallel. Each wire rod rolling production line is correspondingly provided with a wire frame assembly 1, the side part of each wire rod rolling production line is correspondingly provided with a set of RFID reading and writing system, and all the RFID reading and writing systems are connected with an electric cabinet 7. The wire frame assembly 1 comprises a bearing seat 2 and a wire frame 3 arranged at the top of the bearing seat 2, the bearing seat 2 is correspondingly arranged on a wire rolling production line, an RFID code carrier 21 is arranged on the side surface of the bearing seat 2, an RFID reading and writing system comprises a proximity switch 4, an RFID reader-writer A5 and a reader-writer electric box 6, the proximity switch 4 corresponds to the wire frame assembly 1, and the proximity switch 4 is preferably a photoelectric proximity switch in the embodiment. The RFID reader-writer A5 corresponds to the RFID code carrier 21 of the bearing seat 2, the proximity switch 4 and the reader-writer electrical box 6 are respectively connected with the electric control box 7, and the RFID reader-writer A5 is connected with the reader-writer electrical box 6.
The reader-writer electrical box 6 preferably includes a dc power supply 61, a power switch 62 and a gateway 63 in the embodiment, the dc power supply 61 is respectively connected to the RFID reader-writer a5 and the power switch 62, the power switch 62 is used for controlling on-off of power supply of the dc power supply 61, and the power switch 62 is connected to the gateway 63. The electric cabinet 7 comprises an electric control board 71, a switch 72 and a power supply air switch 73, the electric control board 71 is connected with the power supply air switch 73 and the switch 72 respectively, the power supply switch 62 is connected with the power supply air switch 73, the gateway 63 is connected with the switch 72, and the proximity switch 4 of the RFID read-write system is connected with the electric control board 71.
The present embodiment preferably further includes an RFID reading display system, where the RFID reading display system includes an RFID reader B8 and a management computer 9 connected to the RFID reader B8, and the RFID reader B8 corresponds to the RFID code carrier 21.
The working principle of the embodiment is as follows:
as shown in figure 1, wire frame components 1 are respectively arranged on a No. 1 wire, a No. 2 wire and a No. 3 wire, a set of RFID reading and writing system is correspondingly arranged at the side part of each wire rolling production line, when the wire rack assembly 1 moves to the position corresponding to the proximity switch 4 on the wire rolling production line, the proximity switch 4 can detect the approach of the wire rack assembly 1, then, the information of the proximity switch 4 is transmitted and fed back to the electric control board 71 of the electric control box 7, the electric control board 71 triggers the power supply air switch 73 and the power supply switch 62 in the corresponding reader-writer electric box 6 to be turned on (or the electric control board 71 is transmitted to the gateway 63 in the corresponding reader-writer electric box 6 through the switch 72, and the gateway 63 is correspondingly transmitted to the power supply switch 62 to be turned on), the direct-current power supply 61 energizes the corresponding RFID reader-writer a5, and the RFID reader-writer a5 can write the coding information (such as the wire frame component of the No. 1 wire or the wire frame component of the No. 2 wire) of the corresponding rolling wire into the RFID code carrier 21 of the wire frame component 1. Meanwhile, the gateway 63 in the reader-writer electrical box 6 can feed back the successful writing information and transmit the successful writing information to the electrical cabinet 7 through the switch 72, and the gateway 63 in the reader-writer electrical box 6 can also record the writing process data and transmit the writing process data to the electrical cabinet 7, so that the most original production data can be conveniently formed. After the RFID code carrier 21 of the wire frame assembly 1 is written with the coding information of the corresponding rolling line, and after the wire frame assembly 1 is separated from the wire rolling production line, the RFID reading and displaying system correspondingly reads the coding information in the RFID code carrier 21 on the wire frame assembly 1 through the RFID reader-writer B8, so that the wire frame assembly 1 on the wire rolling production line can be known as the wire frame assembly 1, and thus, the material tracking can be very conveniently realized.
The electronic control board 71 of this embodiment may also adopt a PLC controller (a preferred PLC controller in this embodiment is siemens S7 series PLC), the RFID reader-writer A5 and the RFID reader-writer B8 are both in the existing mature technologies, and both the RFID reader-writer A5 and the RFID reader-writer B8 may select an M1UHF R2000 series RFID reader-writer and a supporting code carrier thereof (the supporting code carrier is directly applied to the RFID code carrier on the bearing seat 2). As shown in fig. 4, the configuration diagram of the PLC controller with siemens S7-300 and CP315-2DP as the preferred modules is a common model of S7-300 series as is well known in the art, CP315-2DP supports ethernet, 2DP and serial communication, the ethernet port is used to connect to the switch 72, so that the PLC controller can connect to a plurality of RFID readers/writers a5 through the switch 72, and SM321-1BH02 is a 32-way DI module for connecting to proximity switches 4 on a plurality of rolling lines (in fig. 4, the proximity switches 4 of three rolling lines of No. 1, No. 2 and No. 3 are indicated, and are labeled as proximity switches 1# -3 #).
The utility model discloses a RFID read write line A on every wire rod rolling production line writes into the number information of rolling line in the line frame subassembly 1 that has accomplished processing, like this when this wire rod goes into the storehouse along with line frame subassembly 1, storehouse management system just can know the wire rod on this line frame subassembly 1 and be the product that which production line produced through RFID coding information on the line frame subassembly 1, realizes that product quality traces back.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (6)
1. The utility model provides a material tracking system of wire rod rolling line which characterized in that: the wire rolling production line comprises an electric cabinet (7) and at least two wire rolling production lines, wherein each wire rolling production line is correspondingly provided with a wire frame assembly (1), the side part of each wire rolling production line is correspondingly provided with a set of RFID reading and writing systems, and all the RFID reading and writing systems are connected with the electric cabinet (7); line frame subassembly (1) is including bearing seat (2) and installing in line frame (3) that bear seat (2) top, bear seat (2) and correspond and install on wire rod rolling production line, it carries sign indicating number body (21) to be equipped with RFID on seat (2) side to bear, RFID reading and writing system includes proximity switch (4), RFID read write line A (5) and read write line electrical cabinet (6), proximity switch (4) are corresponding with line frame subassembly (1), RFID read write line A (5) are corresponding with the RFID that bears seat (2) carries sign indicating number body (21), proximity switch (4), read write line electrical cabinet (6) are connected with electric cabinet (7) respectively, RFID read write line A (5) are connected with read write line electrical cabinet (6).
2. A material tracking system for a wire rolling line according to claim 1, wherein: the reader-writer electrical box (6) comprises a direct-current power supply (61) and a power switch (62) inside, the direct-current power supply (61) is respectively connected with the RFID reader-writer A (5) and the power switch (62), and the power switch (62) is used for controlling the power supply on-off of the direct-current power supply (61); the RFID reading and writing system is characterized in that the electric cabinet (7) internally comprises an electric control board (71) and a power supply air switch (73), the electric control board (71) is connected with the power supply air switch (73), the power supply switch (62) is connected with the power supply air switch (73), and a proximity switch (4) of the RFID reading and writing system is connected with the electric control board (71).
3. A material tracking system for a wire rolling line according to claim 1, wherein: the reader-writer electrical box (6) comprises a direct-current power supply (61), a power switch (62) and a gateway (63) inside, the direct-current power supply (61) is respectively connected with the RFID reader-writer A (5) and the power switch (62), the power switch (62) is used for controlling the power supply on-off of the direct-current power supply (61), and the power switch (62) is connected with the gateway (63); electric cabinet (7) inside includes automatically controlled board (71), switch (72) and power air switch (73), automatically controlled board (71) are connected with power air switch (73), switch (72) respectively, switch (62) are connected with power air switch (73), gateway (63) are connected with switch (72), RFID read-write system's proximity switch (4) are connected with automatically controlled board (71).
4. A material tracking system for a wire rolling line according to claim 2 or 3, wherein: the number of the wire rod rolling production lines is three, and the three wire rod rolling production lines are arranged in parallel.
5. A material tracking system for a wire rolling line according to claim 2 or 3, wherein: the RFID code carrier is characterized by further comprising an RFID reading and displaying system, wherein the RFID reading and displaying system comprises an RFID reader-writer B (8) and a management computer (9) connected with the RFID reader-writer B (8), and the RFID reader-writer B (8) corresponds to the RFID code carrier (21).
6. A material tracking system for a wire rolling line according to claim 1, wherein: the proximity switch (4) is a photoelectric proximity switch.
Priority Applications (1)
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CN201922241402.1U CN211275888U (en) | 2019-12-15 | 2019-12-15 | Material tracking system of wire rolling line |
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CN201922241402.1U CN211275888U (en) | 2019-12-15 | 2019-12-15 | Material tracking system of wire rolling line |
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CN211275888U true CN211275888U (en) | 2020-08-18 |
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CN201922241402.1U Active CN211275888U (en) | 2019-12-15 | 2019-12-15 | Material tracking system of wire rolling line |
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