CN211259588U - Automatic lubrication reduction gearbox - Google Patents

Automatic lubrication reduction gearbox Download PDF

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Publication number
CN211259588U
CN211259588U CN201921869826.6U CN201921869826U CN211259588U CN 211259588 U CN211259588 U CN 211259588U CN 201921869826 U CN201921869826 U CN 201921869826U CN 211259588 U CN211259588 U CN 211259588U
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plunger pump
casing
distribution valve
oil
outlet
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胡胜魁
程小敏
龙晓东
裴佳彬
蒋林鹏
叶文浩
薛小丹
张书杰
潘颍芳
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Henan Taiyida Mining Engineering Co ltd
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Henan Zhongbang Weiye Technology Co ltd
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Abstract

The utility model relates to a speed reducer, in particular to an automatic lubrication reduction gearbox, which comprises a shell, wherein an input shaft and an output shaft are arranged in the shell, a gear set is arranged between the input shaft and the output shaft, an installation shaft of any gear in the gear set is connected with the shell through a bearing seat, lubricating oil is injected in the shell, a plunger pump is arranged in the shell, an inlet pipe of the plunger pump extends into the lubricating oil layer, an eccentric wheel set for driving the plunger pump is arranged on the output shaft, a distribution valve is arranged outside the shell, an inlet of the distribution valve is communicated with an outlet of the plunger pump, an outlet of the distribution valve is communicated with the bearing seat, automatic lubrication is carried out through the plunger pump, the use stability of the reduction gearbox can be effectively improved, the service life of the reduction gearbox can be effectively prolonged, the rotating speed of the output shaft is slow, the plunger pump is, can effectual protection plunger pump and distribution valve, can avoid oil splash simultaneously.

Description

自动润滑减速箱Automatic lubrication gearbox

技术领域technical field

本实用新型涉及减速器,尤其涉及一种自动润滑减速箱。The utility model relates to a speed reducer, in particular to an automatic lubricating speed reducer.

背景技术Background technique

减速器在原动机和工作机或执行机构之间起匹配转速和传递转矩的作用,在现代机械中应用极为广泛。减速器按用途可分为通用减速器和专用减速器两大类,两者的设计、制造和使用特点各不相同。The reducer plays the role of matching the rotational speed and transmitting the torque between the prime mover and the working machine or the actuator, and is widely used in modern machinery. The reducer can be divided into two categories: general reducer and special reducer according to the purpose, and the design, manufacture and use characteristics of the two are different.

在搅拌机械中,尤其在建筑工程的搅拌中,需要对各种物料进行混合,由于物料量大,需要较大的搅拌扭矩,由于电机的输出扭矩较小,需要使用减速器降低输出转速,提高输出扭矩,保证搅拌稳定性,同时能够很好的保护电机。In the mixing machinery, especially in the mixing of construction projects, it is necessary to mix various materials. Due to the large amount of materials, a large stirring torque is required. Since the output torque of the motor is small, it is necessary to use a reducer to reduce the output speed and increase the speed. The output torque ensures the stability of stirring, and at the same time can well protect the motor.

由于减速器通过齿轮进行传动,通过轴承及轴对齿轮进行定位,需要进行润滑,常用的方式是在减速器箱体内添加润滑油,并定期进行补充,操作麻烦,还有一些技术方案通过外接的油路进行润滑,操作简单,但维护麻烦,且容易损坏。Since the reducer is driven by gears, and the gears are positioned through bearings and shafts, lubrication is required. The common method is to add lubricating oil in the reducer box and replenish it regularly, which is troublesome to operate. There are also some technical solutions through external The oil circuit is lubricated, the operation is simple, but the maintenance is troublesome and easy to damage.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术中的不足,提供一种工作稳定性高、能够自动润滑的自动润滑减速箱。The purpose of the utility model is to overcome the deficiencies in the prior art and provide an automatic lubricating reduction gearbox with high working stability and automatic lubrication.

本实用新型是通过以下技术方案实现的:一种自动润滑减速箱,包括外壳,所述外壳内设置有向外延伸的输入轴和输出轴,所述输入轴与输出轴之间设置有齿轮组,所述齿轮组中任一齿轮的安装轴通过轴承座与外壳连接,所述外壳内注入有润滑油,所述外壳内设置有柱塞泵,所述柱塞泵的进管延伸至润滑油层内,所述输出轴上设置有用于驱动柱塞泵的偏心轮组,所述外壳外设置有分配阀,所述分配阀的进口与柱塞泵的出口连通,所述分配阀的出口连通至轴承座。The utility model is realized by the following technical solutions: an automatic lubricating reduction box, comprising a casing, an input shaft and an output shaft extending outward are arranged in the casing, and a gear set is arranged between the input shaft and the output shaft , the installation shaft of any gear in the gear set is connected with the casing through the bearing seat, the casing is filled with lubricating oil, the casing is provided with a plunger pump, and the inlet pipe of the plunger pump extends to the lubricating oil layer Inside, the output shaft is provided with an eccentric wheel set for driving the plunger pump, a distribution valve is arranged outside the casing, the inlet of the distribution valve is communicated with the outlet of the plunger pump, and the outlet of the distribution valve is communicated to bearing housing.

进一步地,所述柱塞泵包括壳体,壳体内设置有油腔,油腔其中一端密封设置有推杆,推杆内端与油腔端部之间设置有复位弹簧,油腔连接有进管和出管,进管处设置有进口单向阀,出管处设置有出口单向阀。Further, the plunger pump includes a casing, an oil cavity is arranged in the casing, one end of the oil cavity is sealed with a push rod, a return spring is arranged between the inner end of the push rod and the end of the oil cavity, and the oil cavity is connected with an inlet. The inlet pipe is provided with an inlet check valve, and the outlet pipe is provided with an outlet check valve.

进一步地,所述偏心轮组包括通过键偏心套装在输出轴上的驱动轮,所述驱动轮外过盈配合套装有驱动轴承,所述推杆的外端与驱动轴承的外侧面垂直。Further, the eccentric wheel set includes a drive wheel eccentrically sleeved on the output shaft through a key, a drive bearing is sleeved on the outside of the drive wheel with an interference fit, and the outer end of the push rod is perpendicular to the outer side of the drive bearing.

进一步地,所述分配阀为一个进口多个出口的阀体。Further, the distribution valve is a valve body with one inlet and multiple outlets.

进一步地,所述分配阀的进口通过油管与柱塞泵的出口连通,所述分配阀的出口通过油管连通至轴承座。Further, the inlet of the distribution valve is communicated with the outlet of the plunger pump through an oil pipe, and the outlet of the distribution valve is communicated with the bearing seat through an oil pipe.

进一步地,所述轴承座上设置有与分配阀相匹配的注油口。Further, the bearing seat is provided with an oil filling port matched with the distribution valve.

本实用新型的有益效果在于:通过柱塞泵自动进行润滑,能够有效的提高减速箱的使用稳定性,同时能够有效的提高使用寿命,由于输出轴的转速较慢,将柱塞泵与输出轴结合,能够降低柱塞泵的工作频率,同时能够避免油腔内的油压急速变化,能够有效的保护柱塞泵及分配阀,同时能够避免油喷溅;柱塞泵主要由壳体、推杆、复位弹簧、进管、出管、进口单向阀、出口单向阀组成,结构简单,工作稳定性高;通过驱动轮及驱动轴承推动推杆动作,能够减小摩擦,过渡稳定,保证柱塞泵工作稳定性。The beneficial effect of the utility model is that: the automatic lubrication by the plunger pump can effectively improve the use stability of the reduction box, and at the same time can effectively improve the service life. Combined, it can reduce the working frequency of the plunger pump, and at the same time can avoid the rapid change of the oil pressure in the oil cavity, can effectively protect the plunger pump and the distribution valve, and can avoid oil splashing; the plunger pump is mainly composed of the casing, pusher Rod, return spring, inlet pipe, outlet pipe, inlet check valve and outlet check valve are composed of simple structure and high working stability; the push rod is driven by the driving wheel and the driving bearing, which can reduce friction and ensure stable transition. Plunger pump working stability.

附图说明Description of drawings

图1为实施例1局部剖面图示意图;1 is a schematic diagram of a partial cross-sectional view of Embodiment 1;

图2为柱塞泵结构图示意图;Fig. 2 is the schematic diagram of the structure of the plunger pump;

其中:1-外壳,2-输入轴,3-齿轮,4-柱塞泵,5-输出轴,6-轴承座,7-分配阀,8-油管,9-偏心轮组,10-驱动轮,11-驱动轴承,12-键,13-壳体,14-推杆,15-复位弹簧,16-进口单向阀,17-出口单向阀,18-进管,19-出管。Among them: 1-housing, 2-input shaft, 3-gear, 4-piston pump, 5-output shaft, 6-bearing seat, 7-distribution valve, 8-oil pipe, 9-eccentric wheel set, 10-drive wheel , 11 - drive bearing, 12 - key, 13 - housing, 14 - push rod, 15 - return spring, 16 - inlet check valve, 17 - outlet check valve, 18 - inlet pipe, 19 - outlet pipe.

具体实施方式Detailed ways

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arrangement", "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection It can also be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

下面将结合实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. . Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

实施例1Example 1

如图1-2所示,一种自动润滑减速箱,包括外壳1,外壳1由钢板焊接而成,外壳内安装有向外延伸的输入轴2和输出轴5,输入轴与输出轴之间安装有齿轮组,齿轮组中任一齿轮3的安装轴通过轴承座6与外壳连接,外壳内注入有润滑油,外壳内安装有柱塞泵固定板,柱塞泵固定板上安装有柱塞泵4,柱塞泵包括不锈钢壳体13,壳体内有油腔,油腔其中一端密封安装有推杆14,推杆内端与油腔端部之间安装有复位弹簧15,油腔连接有进管18和出管19, 进管处安装有进口单向阀16,出管处安装有出口单向阀17,柱塞泵的进管延伸至润滑油内,输出轴上安装有用于驱动柱塞泵的偏心轮组9,偏心轮组包括通过键12偏心套装在输出轴上的驱动轮10,驱动轮外过盈配合套装有驱动轴承11,推杆的外端与驱动轴承的外侧面垂直,推杆的外端为半球形,推杆经过淬火处理,表面硬度高,输出轴在转动的过程中,能够通过偏心轮组推动推杆往复运动,进而使柱塞泵工作,外壳外安装有分配阀7,分配阀为一个进口多个出口的阀体,分配阀的进口通过油管8与柱塞泵的出口连通,分配阀的出口通过油管连通至轴承座,在轴承座上加工有与分配阀相匹配的注油口,通过注油口能够将润滑油入轴承座内,进而下渗至外壳内,完成润滑,提高减速箱的工作稳定性,进而提高使用寿命,本实施例中,由于输出轴的转速较慢,将柱塞泵与输出轴结合,能够降低柱塞泵的工作频率,同时能够避免油腔内的油压急速变化,能够有效的保护柱塞泵及分配阀,分配阀连接多个出管,出管处的油压低,能够避免注油口处油喷溅,保证使用寿命。As shown in Figure 1-2, an automatic lubricating gearbox includes a casing 1, which is welded by steel plates, and an input shaft 2 and an output shaft 5 extending outward are installed in the casing. A gear set is installed, the installation shaft of any gear 3 in the gear set is connected to the casing through the bearing seat 6, lubricating oil is injected into the casing, a plunger pump fixing plate is installed in the casing, and a plunger is installed on the plunger pump fixing plate Pump 4, the plunger pump includes a stainless steel casing 13, an oil cavity is arranged in the casing, one end of the oil cavity is sealed with a push rod 14, a return spring 15 is installed between the inner end of the push rod and the end of the oil cavity, and the oil cavity is connected with a The inlet pipe 18 and the outlet pipe 19, an inlet check valve 16 is installed at the inlet pipe, an outlet check valve 17 is installed at the outlet pipe, the inlet pipe of the plunger pump extends into the lubricating oil, and a drive column is installed on the output shaft. The eccentric wheel set 9 of the plug pump, the eccentric wheel set includes a drive wheel 10 eccentrically sleeved on the output shaft through a key 12, a drive bearing 11 is sleeved with an interference fit on the outside of the drive wheel, and the outer end of the push rod is perpendicular to the outer side of the drive bearing. , The outer end of the push rod is hemispherical, the push rod is quenched, and the surface hardness is high. During the rotation of the output shaft, the push rod can be pushed back and forth through the eccentric wheel group, thereby making the plunger pump work. Distribution valve 7, the distribution valve is a valve body with one inlet and multiple outlets. The inlet of the distribution valve is communicated with the outlet of the plunger pump through the oil pipe 8, and the outlet of the distribution valve is connected to the bearing seat through the oil pipe. The oil filling port matched with the valve can inject lubricating oil into the bearing seat through the oil filling port, and then infiltrate into the casing to complete the lubrication, improve the working stability of the reduction box, and further improve the service life. In this embodiment, because the output shaft The speed of the pump is slow. Combining the plunger pump with the output shaft can reduce the working frequency of the plunger pump, and at the same time, it can avoid the rapid change of the oil pressure in the oil cavity, and can effectively protect the plunger pump and the distribution valve. The distribution valve has many connections. One outlet pipe, the oil pressure at the outlet pipe is low, which can avoid oil splashing at the oil filling port and ensure the service life.

最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model, All should be included within the protection scope of the present invention.

Claims (6)

1.一种自动润滑减速箱,其特征在于:包括外壳,所述外壳内设置有向外延伸的输入轴和输出轴,所述输入轴与输出轴之间设置有齿轮组,所述齿轮组中任一齿轮的安装轴通过轴承座与外壳连接,所述外壳内注入有润滑油,所述外壳内设置有柱塞泵,所述柱塞泵的进管延伸至润滑油层内,所述输出轴上设置有用于驱动柱塞泵的偏心轮组,所述外壳外设置有分配阀,所述分配阀的进口与柱塞泵的出口连通,所述分配阀的出口连通至轴承座。1. An automatic lubricating reduction gearbox, characterized in that: comprising a casing, an input shaft and an output shaft extending outward are provided in the casing, a gear set is arranged between the input shaft and the output shaft, and the gear set is The installation shaft of any one of the gears is connected to the casing through the bearing seat, the casing is filled with lubricating oil, the casing is provided with a plunger pump, and the inlet pipe of the plunger pump extends into the lubricating oil layer, and the output An eccentric wheel set for driving the plunger pump is arranged on the shaft, a distribution valve is arranged outside the casing, the inlet of the distribution valve is communicated with the outlet of the plunger pump, and the outlet of the distribution valve is communicated with the bearing seat. 2.根据权利要求1所述的自动润滑减速箱,其特征在于:所述柱塞泵包括壳体,壳体内设置有油腔,油腔其中一端密封设置有推杆,推杆内端与油腔端部之间设置有复位弹簧,油腔连接有进管和出管,进管处设置有进口单向阀,出管处设置有出口单向阀。2. The automatic lubricating gearbox according to claim 1, wherein the plunger pump comprises a casing, an oil cavity is arranged in the casing, one end of the oil cavity is sealed with a push rod, and the inner end of the push rod is connected to the oil A return spring is arranged between the ends of the cavity, the oil cavity is connected with an inlet pipe and an outlet pipe, an inlet check valve is arranged at the inlet pipe, and an outlet check valve is arranged at the outlet pipe. 3.根据权利要求2所述的自动润滑减速箱,其特征在于:所述偏心轮组包括通过键偏心套装在输出轴上的驱动轮,所述驱动轮外过盈配合套装有驱动轴承,所述推杆的外端与驱动轴承的外侧面垂直。3. The automatic lubricating gearbox according to claim 2, characterized in that: the eccentric wheel set comprises a driving wheel eccentrically sleeved on the output shaft through a key, and a driving bearing is sleeved on the outer interference fit of the driving wheel, so The outer end of the push rod is perpendicular to the outer side of the drive bearing. 4.根据权利要求1所述的自动润滑减速箱,其特征在于:所述分配阀为一个进口多个出口的阀体。4 . The automatic lubricating reduction box according to claim 1 , wherein the distribution valve is a valve body with one inlet and multiple outlets. 5 . 5.根据权利要求1所述的自动润滑减速箱,其特征在于:所述分配阀的进口通过油管与柱塞泵的出口连通,所述分配阀的出口通过油管连通至轴承座。5 . The automatic lubricating reduction box according to claim 1 , wherein the inlet of the distribution valve is communicated with the outlet of the plunger pump through an oil pipe, and the outlet of the distribution valve is communicated with the bearing seat through an oil pipe. 6 . 6.根据权利要求5所述的自动润滑减速箱,其特征在于:所述轴承座上设置有与分配阀相匹配的注油口。6 . The automatic lubricating reduction box according to claim 5 , wherein the bearing seat is provided with an oil filling port matched with the distribution valve. 7 .
CN201921869826.6U 2019-11-01 2019-11-01 Automatic lubrication reduction gearbox Active CN211259588U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116642004A (en) * 2023-06-06 2023-08-25 江苏盛安传动股份公司 Double-star precise speed reducer convenient to use and use method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116642004A (en) * 2023-06-06 2023-08-25 江苏盛安传动股份公司 Double-star precise speed reducer convenient to use and use method thereof
CN116642004B (en) * 2023-06-06 2023-11-03 江苏盛安传动股份公司 Double-star precise speed reducer convenient to use and use method thereof

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