CN211250687U

CN211250687U - External wall panel production line

Info

Publication number: CN211250687U
Application number: CN201921864534.3U
Authority: CN
Inventors: 胡胜魁; 程小敏; 龙晓东; 裴佳彬; 李二京; 董金涛; 宋晓贞; 宁松艳; 李星星
Original assignee: Henan Zhongbang Weiye Technology Co ltd
Current assignee: Henan Zhongbang Weiye Technology Co ltd
Priority date: 2019-11-01
Filing date: 2019-11-01
Publication date: 2020-08-14
Anticipated expiration: 2029-11-01

Abstract

The utility model discloses an external wall panel production line, its characterized in that: the wall plate cutting machine comprises a base frame, a wall plate machine arranged on the base frame, a first uncoiler, a second uncoiler and a cutting machine, wherein the first uncoiler and the second uncoiler are arranged on the left side of the base frame and used for conveying reinforcing steel bars, the cutting machine is arranged on the right side of the base frame and used for cutting wall plates, a mortar laying device, a first layer of grid cloth laying device, an EPS mixture laying device and a second layer of grid cloth laying device are sequentially arranged on the base frame on the right side of the wall plate machine from left to right, and; through setting up lacing wire board, conveyer belt, first decoiler, second decoiler, when needs wear to establish the reinforcing bar in to the wallboard, pass the wallboard and be connected with lacing wire board with the one end of reinforcing bar, open the conveyer belt, the conveyer belt drives lacing wire board and wallboard and removes to the left side, makes the reinforcing bar extend gradually under lacing wire board's effect this moment to wear to establish inside the wallboard with the reinforcing bar, convenient operation has improved the production efficiency of wallboard.

Description

External wall panel production line

Technical Field

The utility model relates to a wallboard production facility technical field specifically is an assembly line is used in side fascia production.

Background

The wall body board generally adopts flat mould and founds the mould, and production all needs the template, and the operation is very complicated, and intensity of labour is high, and production output and specification are all restricted, and the product surfacing of wall body board equipment production, smooth, closely knit degree height have really realized the industrialization streamlined production of novel building partition wall panel, greatly reduced production workman's intensity of labour. Thoroughly changed the mould in the past, a great deal of drawback of day mould casting moulding, the process is comparatively complicated when nevertheless current light wallboard adds to establish the reinforcing bar and lay the auxiliary material on the wallboard surface, and production efficiency is low, gives people and brings the inconvenience.

Disclosure of Invention

An object of the utility model is to overcome not enough among the prior art, provide one kind can wear to establish the reinforcing bar in the wallboard simultaneously, lay the side fascia production line that auxiliary material and machining efficiency are high.

The utility model discloses a realize through following technical scheme: an external wall panel production line comprises a base frame, a wall panel machine arranged on the base frame, a first uncoiler, a second uncoiler and a cutting machine, wherein the first uncoiler and the second uncoiler are arranged on the left side of the base frame and used for conveying reinforcing steel bars, the cutting machine is arranged on the right side of the base frame and used for cutting wall panels, a mortar laying device, a first layer of grid cloth laying device, an EPS mixture laying device and a second layer of grid cloth laying device are sequentially arranged on the base frame on the right side of the wallboard machine from left to right, a conveying belt is arranged on the base frame, a conveying steel belt for supporting the conveying belt is also arranged below the wallboard machine, the top of the conveying steel belt is attached to the bottom of the conveying belt, a reinforcing plate for pulling the reinforcing steel bar is arranged on the conveying belt, the lacing plate is arranged at the right side of the second layer of grid cloth laying device, the reinforcing steel bars on the first uncoiler and the second uncoiler penetrate through the wall board and are connected with the lacing plate, and the output ends of the first uncoiler and the second uncoiler are respectively provided with a straightening mechanism for straightening reinforcing steel bars.

In order to further optimize the utility model discloses, can prefer following technical scheme for use:

preferably, mortar laying device, EPS mixture laying device all include hopper, material shakeout mechanism sets up the right side at the hopper discharge gate, first layer net cloth laying device, second floor net cloth laying device all include net cloth laying mechanism, net cloth mechanism of paving sets up on net cloth laying mechanism right side, material shakeout mechanism, net cloth mechanism of paving both sides all are provided with and are used for preventing the material to the baffle that both sides overflowed.

Preferably, net cloth laying mechanism is including the bearing roller that is provided with net cloth, the support that is used for supporting the bearing roller, the top of support is provided with the U type draw-in groove that is used for fixed bearing roller, material shakeout mechanism, net cloth shakeout mechanism all include compression roller, two mounts that are used for supporting the compression roller, the compression roller can reciprocate between two mounts, be provided with adjusting part between compression roller and the mount.

Preferably, the support includes the base, the backup pad of being connected with the base, the backup pad can reciprocate on the base, vertical guide way has been seted up to the inside of base, through fastening bolt fixed connection between backup pad and the guide way.

Preferably, the adjusting assembly comprises a bearing seat and an adjusting screw rod which are arranged in the fixing frame and can slide up and down, one end of the adjusting screw rod penetrates through the top of the fixing frame and is fixedly connected with the top of the bearing seat, and a locking nut is arranged at the joint of the top of the fixing frame and the adjusting screw rod.

Preferably, the straightening mechanism comprises a connecting plate, three rollers arranged on the connecting plate, and fixing blocks arranged on two sides of the three rollers, the three rollers are distributed in a triangular shape, centers of the two fixing blocks are located on the same horizontal line, the reinforcing steel bar penetrates through the fixing blocks and is arranged between the three rollers, and grooves matched with the reinforcing steel bar are formed in the outer portions of the rollers.

Preferably, the gusset plate comprises a counterweight bottom plate and a vertical plate, the vertical plate is arranged above the bottom plate, reinforcing ribs are arranged at the joints of the two sides of the vertical plate and the bottom plate, and a plurality of rib holes for connecting reinforcing steel bars are formed in the vertical plate.

Preferably, the height of the first uncoiler is lower than the height of the second uncoiler.

The beneficial effects of the utility model reside in that:

1. through setting up lacing wire board, the conveyer belt, first decoiler, the second decoiler, when needs wear to establish the reinforcing bar in to the wallboard, pass the wallboard and be connected with lacing wire board with the one end of reinforcing bar, open the conveyer belt, the conveyer belt drives lacing wire board and wallboard and removes to the left side, make the reinforcing bar extend gradually under the effect of lacing wire board this moment, thereby wear to establish inside the wallboard with the reinforcing bar, and convenient operation has improved the production efficiency of wallboard, and the setting of alignment mechanism can be with the reinforcing bar alignment, prevents that the reinforcing bar from taking place to buckle in the wallboard.

2. After the mortar is laid, the first layer of grid cloth laying device lays the grid cloth at the top of the mortar, and the grid cloth is laid by the grid cloth laying mechanism to prevent the bending, after the first layer of grid cloth is laid, the wallboard blank is continuously conveyed rightwards by the conveyer belt, the EPS mixture is laid outside the first layer of grid cloth again by the EPS mixture laying device, and the material is laid on the surface of the wallboard blank again by the material laying mechanism, and then laying a second layer of grid cloth by the second layer of grid cloth laying device and laying the second layer of grid cloth by the grid cloth laying mechanism, thereby finishing laying auxiliary materials on the surface of the wallboard blank, and having convenient operation and high production efficiency.

Drawings

FIG. 1 is a schematic structural view of a main view of a wallboard production line of the present invention;

FIG. 2 is a schematic structural view of a side view of the mortar laying apparatus of the present invention;

fig. 3 is a schematic structural view of the material flattening mechanism of the present invention;

fig. 4 is a schematic structural view of a grid cloth laying mechanism in the present invention;

FIG. 5 is a schematic structural view of a middle lacing plate of the present invention;

fig. 6 is a schematic structural view of a straightening mechanism of the present invention;

wherein: 1. a base frame; 2. a conveyor belt; 3. wallboard machines; 4. a first uncoiler; 5. a second uncoiler; 6. a wallboard; 7. a mortar laying device; 71. a hopper; 72. a material flattening mechanism; 721. a fixed mount; 722. locking the nut; 723. adjusting the screw rod; 724. a compression roller; 725. a bearing seat; 8. a first layer of mesh cloth laying device; 81. a mesh cloth laying mechanism; 811. a carrier roller; 812. a U-shaped clamping groove; 813. fastening a bolt; 814. a guide groove; 815. a support; 8151. a support plate; 8152. a base; 82. a mesh fabric paving mechanism; 9. an EPS mixture laying device; 10. a second layer of grid cloth laying device; 11. reinforcing steel bars; 12. a pull rib plate; 121. a counterweight bottom plate; 122. a vertical plate; 123. reinforcing ribs; 124. a rib hole; 13. a straightening mechanism; 131. a connecting plate; 132. a fixed block; 133. a roller; 14. conveying a steel belt; 15. a baffle plate; 16. a suction cup; 17. a base plate; 18. a cutting machine.

Detailed Description

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1-6, an exterior wall panel 6 production line includes a base frame 1, a wallboard machine 3 disposed on the base frame 1, a first uncoiler 4 disposed on the left side of the base frame 1 for conveying reinforcing steel bars 11, a second uncoiler 5, and a cutter 18 disposed on the right side of the base frame 1 for cutting the wall panel 6, wherein the first uncoiler 4 is lower than the second uncoiler 5, a mortar laying device 7, a first layer mesh laying device 8, an EPS mixture laying device 9, and a second layer mesh laying device 10 are sequentially disposed on the base frame 1 on the right side of the wallboard machine 3 from left to right, the mortar laying device 7 and the EPS mixture laying device 9 each include a hopper 71 and a material flattening mechanism 72, the material flattening mechanism 72 is disposed on the right side of a discharge port of the hopper 71, and the first layer mesh laying device 8 and the second layer mesh laying device 10 each include a mesh laying mechanism 81, The mesh cloth paving mechanism 82 is arranged on the right side of the mesh cloth laying mechanism 81, the material paving mechanism 72 and two sides of the mesh cloth paving mechanism 82 are respectively provided with a baffle 15 for preventing materials from overflowing to two sides, the mesh cloth laying mechanism 81 comprises a mesh cloth carrier roller 811 and a support 815 for supporting the carrier roller 811, the support 815 comprises a base 8152 and a support plate 8151 connected with the base 8152, the support plate 8151 can move up and down on the base 8152, a vertical guide groove 814 is formed in the base 8152, the support plate 8151 is fixedly connected with the guide groove 814 through a fastening bolt 813, the top of the support 815 is provided with a U-shaped clamping groove 812 for fixing the carrier roller 811, the material paving mechanism 72 and the mesh cloth paving mechanism 82 respectively comprise a press roller 724 and two fixing frames 721 for supporting the press roller 724, the press roller 724 can move up and down between the two fixing frames 721, an adjusting assembly is arranged between the press roller 724 and the fixing frames 721, the adjusting component comprises a bearing seat 725 and an adjusting screw 723 which are arranged in a fixed frame 721 and can slide up and down, one end of the adjusting screw 723 penetrates through the top of the fixed frame 721 to be fixedly connected with the top of the bearing seat 725, a locking nut 722 is arranged at the joint of the top of the fixed frame 721 and the adjusting screw 723, a conveying belt 2 is arranged on the base frame 1, a conveying steel belt 14 for supporting the conveying belt 2 is further arranged below the wallboard machine 3, the top of the conveying steel belt 14 is attached to the bottom of the conveying belt 2, the conveying steel belt 14 is arranged, when the wallboard machine 3 compresses a wallboard 6 blank, the conveying belt 2 can be supported to prevent the conveying belt 2 from moving downwards, a pull plate 12 for pulling a reinforcing steel bar 11 is further arranged on the conveying belt 2, the pull plate 12 comprises a counterweight bottom plate 121 and a vertical plate 122, the vertical plate 122 is arranged above the bottom plate 17, and reinforcing, a plurality of muscle holes 124 that are used for connecting reinforcing bar 11 are seted up to riser 122's inside, lacing wire plate 12 sets up the right side at second floor grid cloth laying device 10, reinforcing bar 11 on first decoiler 4 and the second decoiler 5 passes wallboard 6 and is connected with lacing wire plate 12, the output of first decoiler 4 and the second decoiler 5 all is provided with the alignment mechanism 13 that is used for aligning reinforcing bar 11, alignment mechanism 13 includes connecting plate 131, set up the three gyro wheel 133 at connecting plate 131, the fixed block 132 of setting in three gyro wheel 133 both sides, three gyro wheel 133 is the triangle-shaped and distributes, the center of two fixed blocks 132 is located same water flat line, reinforcing bar 11 passes fixed block 132 and sets up between three gyro wheel 133, the slot that matches with reinforcing bar 11 is seted up to gyro wheel 133's outside, the setting of slot can prevent that reinforcing bar 11 from breaking away from gyro wheel 133.

The counter weight bottom plate 121 in this embodiment can also be formed by combining the bottom plate 17 and the suckers 16, the number of the suckers 16 is one, the suckers 16 are uniformly distributed at the bottom of the bottom plate 17, and the bottoms of the suckers 16 are attached to the top of the conveyer belt 2.

When the mortar spreading machine is used, the reinforcing steel bars 11 respectively pass through the straightening mechanism 13, the reinforcing steel bars 11 are firstly straightened, the reinforcing steel bars 11 simultaneously pass through the wall board 6 and are connected with the rib-pulling plate 12, the conveyer belt 2 is opened, the conveyer belt 2 drives the rib-pulling plate 12 and the wall board 6 to move towards the left side, at the moment, the reinforcing steel bars 11 are gradually extended under the action of the rib-pulling plate 12, the conveyer belt 2 and the wall board 6 are relatively static, so that the reinforcing steel bars 11 are penetrated in the wall board 6, after the wall board 6 is produced, the reinforcing steel bars pass through the mortar spreading device 7 under the action of the conveyer belt 2, mortar is spread in the concave position of the blank body of the wall board 6, at the moment, the height of the material spreading mechanism 72 is adjusted, the mortar falling on the blank body of the wall board 6 can be spread, after the mortar is spread, the gridding cloth, prevent to take place the tortuous, lay first layer net cloth after, 6 idiosomes of wallboard continue to carry right through conveyer belt 2, once more through EPS mixture laying device 9, lay the EPS mixture in first layer net cloth outside, and tile the material at 6 idiosome surfaces of wallboard through material shakeout mechanism 72 once more, later lay second layer net cloth through second layer net cloth laying device 10 and pave through net cloth mechanism 82 again, thereby accomplish laying of 6 idiosome surface auxiliary materials of wallboard.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the principles of the present invention.

Claims

1. The utility model provides an external wall panel production line which characterized in that: comprises a base frame, a wallboard machine arranged on the base frame, a first uncoiler, a second uncoiler and a cutting machine, wherein the first uncoiler and the second uncoiler are arranged on the left side of the base frame and are used for conveying reinforcing steel bars, the cutting machine is arranged on the right side of the base frame and is used for cutting wallboards, a mortar laying device, a first layer of grid cloth laying device, an EPS mixture laying device and a second layer of grid cloth laying device are sequentially arranged on the base frame on the right side of the wallboard machine from left to right, a conveying belt is arranged on the base frame, a conveying steel belt for supporting the conveying belt is also arranged below the wallboard machine, the top of the conveying steel belt is attached to the bottom of the conveying belt, a reinforcing plate for pulling the reinforcing steel bar is arranged on the conveying belt, the lacing plate is arranged at the right side of the second layer of grid cloth laying device, the reinforcing steel bars on the first uncoiler and the second uncoiler penetrate through the wall board and are connected with the lacing plate, and the output ends of the first uncoiler and the second uncoiler are respectively provided with a straightening mechanism for straightening reinforcing steel bars.

2. The external wall panel production line according to claim 1, wherein: mortar laying device, EPS mixture laying device all include hopper, material shakeout mechanism sets up the right side at the hopper discharge gate, first layer net cloth laying device, second floor net cloth laying device all include net cloth laying mechanism, net cloth mechanism of paving sets up on net cloth laying mechanism right side, material shakeout mechanism, net cloth mechanism of paving both sides all are provided with the baffle that is used for preventing the material from spilling over to both sides.

3. The external wall panel production line according to claim 2, wherein: grid cloth laying mechanism is including the bearing roller that is provided with grid cloth, the support that is used for supporting the bearing roller, the top of support is provided with the U type draw-in groove that is used for fixed bearing roller, material shakeout mechanism, grid cloth shakeout mechanism all include compression roller, two mounts that are used for supporting the compression roller, the compression roller can reciprocate between two mounts, be provided with adjusting part between compression roller and the mount.

4. The exterior wall panel production line of claim 3, wherein: the support comprises a base and a supporting plate connected with the base, the supporting plate can move up and down on the base, a vertical guide groove is formed in the base, and the supporting plate is fixedly connected with the guide groove through a fastening bolt.

5. The exterior wall panel production line of claim 3, wherein: the adjusting assembly comprises a bearing seat and an adjusting screw rod which are arranged in the fixing frame and can slide up and down, one end of the adjusting screw rod penetrates through the top of the fixing frame to be fixedly connected with the top of the bearing seat, and a locking nut is arranged at the joint of the top of the fixing frame and the adjusting screw rod.

6. The external wall panel production line according to claim 1, wherein: the straightening mechanism comprises a connecting plate, three rollers arranged on the connecting plate, and fixing blocks arranged on two sides of the three rollers, wherein the three rollers are distributed in a triangular shape, the centers of the two fixing blocks are positioned on the same horizontal line, the reinforcing steel bar penetrates through the fixing blocks and is arranged between the three rollers, and grooves matched with the reinforcing steel bar are formed in the outer portions of the rollers.

7. The external wall panel production line according to claim 1, wherein: the gusset plate comprises a counterweight bottom plate and a vertical plate, wherein the vertical plate is arranged above the bottom plate, reinforcing ribs are arranged at the joints of the two sides of the vertical plate and the bottom plate, and a plurality of rib holes used for connecting reinforcing steel bars are formed in the vertical plate.