CN211227397U

CN211227397U - General electrophoresis frock of automobile body panel beating spare part

Info

Publication number: CN211227397U
Application number: CN201922342211.4U
Authority: CN
Inventors: 胡锦送; 王玲; 方刘苗; 范鑫鑫
Original assignee: Hubei Daye Hanlong Automobile Co ltd
Current assignee: Hubei Daye Hanlong Automobile Co ltd
Priority date: 2019-12-24
Filing date: 2019-12-24
Publication date: 2020-08-11
Anticipated expiration: 2029-12-24

Abstract

The utility model provides a general electrophoresis frock of automobile body panel beating spare part, belongs to car panel beating electrophoresis frock technical field, this electrophoresis frock, including the transportation supporting seat, hoist positioning seat, put the thing track and put the thing railing that set up on supporting base and the supporting base, transport supporting seat and welding skid and coating skid location fit, hoist positioning seat and coating hoist location fit, put the thing track and be provided with a plurality ofly mutually parallel and set up along the width direction of supporting base, put the thing railing and be provided with a plurality ofly and set up along the length direction of supporting base, the beneficial effects of the utility model are that, this electrophoresis frock is applicable to the electrophoresis location of different kinds of automobile body panel beating spare parts, and location easy operation is fixed reliable, has reduced the kind and the quantity of special electrophoresis frock, has saved manufacturing cost, has realized the continuous production of electrophoresis process moreover, need not manual handling, has reduced workman's the amount of labour, the efficiency and the quality of electrophoresis are improved.

Description

General electrophoresis frock of automobile body panel beating spare part

Technical Field

The utility model relates to an automobile metal plate electrophoresis frock technical field especially relates to a general electrophoresis frock of automobile body panel beating spare part.

Background

When the automobile runs on a road and is scratched and collided with other vehicles or obstacles difficultly, and severe collision occurs, the automobile body sheet metal part needs to be replaced. The sheet metal part of the car body can be corroded quickly only by spraying finish paint, and can be provided for maintenance units only by a professional electrophoretic priming paint coating process.

As a host factory, a certain proportion of sheet metal electrophoresis spare parts are required to be produced according to the automobile sales volume. The sheet metal part spare part that market demand is great has front and back door, bonnet, back of the body door, fender, and the side wall and the top cap that change the frequency few also need the deposit. The electrophoresis of most host computer factories four doors, cover, back door, side wall, top cap all adopt special electrophoresis frock location at present, and current panel beating spare part electrophoresis frock has following shortcoming:

1. the electrophoresis frock of most panel beating spare part is direct online at application workshop electrophoresis workshop section, and the panel beating spare part needs be carried the application workshop by welding the workshop, wastes time and energy, and is inefficiency.

2. Most panel beating spare part electrophoresis frock is only suitable for single part electrophoresis, and the electrophoresis is inefficient, and the frock kind is numerous moreover, and extravagant material resources and financial resources still cause the not enough problem in place of depositing.

3. The large sheet metal assemblies such as the vehicle side wall assembly lack sheet metal spare parts, once the traffic accident causes the large-area deformation of the side wall, no electrophoresis spare part is available, and only the protection of simply spraying paint is needed, and the rust-proof effect is poor.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides a general electrophoresis frock of automobile body panel beating spare part, the used electrophoresis frock of current automobile body panel beating spare part is of a great variety mainly solved, the poor problem of commonality, aim at, design the electrophoresis frock of a general type, be applicable to the electrophoresis location of different types of automobile body panel beating spare parts, the kind and the quantity of special electrophoresis frock have been reduced, and the production cost is saved, and the continuous production of electrophoresis process has been realized, need not artifical transport, the amount of labour of workman has been reduced, the efficiency of electrophoresis has been improved.

In order to achieve the above object, the present invention provides a technical solution for solving the technical problem: general electrophoresis frock of automobile body panel beating spare part, including supporting the base and supporting the transportation supporting seat, the hoist positioning seat that set up on the base, putting the thing track and putting the thing railing, transport the supporting seat and weld dress skid and application skid location fit, hoist positioning seat and application hoist location fit, it is provided with a plurality of and edges that are parallel to each other to put the thing track the width direction setting of supporting the base, it is provided with a plurality of and follows to put the thing railing the length direction setting of supporting the base.

Further, the support base is formed a rectangular frame structure by welding a plurality of square pipes, the four corners of the support base are provided with U-shaped blocking frames, each U-shaped blocking frame comprises two stand columns and two cross beams connected with the upper portions of the stand columns, the stand columns are fixedly connected with the four corners of the support base, the bottoms of the stand columns extend out of the support base and then are connected with the stacking foot bowls, and the top ends of the stand columns are separated from the cross beams by a distance.

Further, transport the supporting seat and pass through the member welding and be in the both ends of supporting the base form, transport be provided with on the supporting seat with weld dress skid with the locating pin difference location fit's of application skid top reference column I and reference column II.

Further, it sets up two or more to put the thing track, it runs through to put orbital both ends of thing the both ends of support base, it includes guide bar and corrugated reinforcing bar to put the thing track, the upper surface of guide bar with corrugated reinforcing bar welding links to each other, the lower surface of guide bar passes through the support column welding and is in support on the base.

Further, the article placing railing is arranged to be a U-shaped frame, and the opening end of the article placing railing is fixedly connected with the supporting base.

Further, put the thing railing include two vertical square pipes and with vertical square pipe cup joints the U-shaped member that the location links to each other, the bottom of vertical square pipe with support the base and fix continuously.

Furthermore, one side of the vertical square pipe is provided with a plurality of positioning holes along the length direction, the end part of the U-shaped rod piece is provided with a mounting hole, a steel ball is connected in the mounting hole through a compression spring, the diameter of the steel ball is larger than the aperture of the opening of the mounting hole, and the steel ball is in clearance fit with the positioning holes.

Further, the one end of supporting the base is provided with the side wall support frame, the side wall support frame includes two bracing pieces and the supporting seat of connecting between two bracing pieces, the tip and the conflict of automobile body side wall rear portion top of bracing piece are supported, the supporting seat is supported with the conflict of automobile body side wall rear portion bottom, the both sides of supporting the base be provided with respectively with automobile body side wall bottom location fit's positioning baffle.

Furthermore, the bottom of the supporting base is provided with fork holes matched with fork claws of a forklift.

The utility model has the advantages that:

1. the utility model discloses an installation is transported supporting seat and hoist positioning seat on the support base of electrophoresis frock, transport the supporting seat and weld dress skid and application skid location fit, hoist positioning seat and application hoist location fit, realized the panel beating spare part production mode with white automobile body mixed line production, can regard as a white automobile body to whole electrophoresis frock, white automobile body along with batch production gets into the electrophoresis cell together, the continuous production of electrophoresis has been realized, and from welding workshop online to the application workshop roll off the production line, use respectively to weld dress skid and application skid and support the location with this electrophoresis frock, accomplish and transport, need not artifical transport, the intensity of labour of workman is reduced, the operating efficiency of electrophoresis process has been improved.

2. The thing track of putting in this electrophoresis frock can be used to place the four doors of different motorcycle types, the fender, the cover, the back of the body door, after placing, with one side of above-mentioned automobile body panel beating spare part tightly on putting the thing railing, then with the iron wire with above-mentioned automobile body panel beating spare part with put the thing track, it is fixed to put thing railing tie-up, also can place the top cap on putting the thing railing, place the side wall on the both sides and the side wall support frame of supporting the base, then utilize the iron wire to tie up the top cap and fix and put the thing railing, tie up the side wall and fix on supporting base and side wall support frame, the electrophoresis operation of the different kind of panel beating spare parts of automobile body has been satisfied, the commonality of this frock has been improved, and the kind and the quantity of special electrophoresis frock has been reduced, the production cost is saved, and positioning operation is.

3. In addition, the U-shaped blocking frame is welded at the four corners of the supporting base, the bottom of the stand column of the U-shaped blocking frame extends out of the supporting base and is connected with the stacking foot bowls, the cross beam of the U-shaped blocking frame is separated from the top end of the stand column by a certain distance, and the bottom of the supporting base is further provided with fork holes matched with fork claws of a forklift in an inserting mode, so that the electrophoresis tool is placed in a stacking mode, the space utilization rate is improved, and the storage space is saved.

To sum up, the utility model relates to an electrophoresis frock is applicable to the electrophoresis location of different types of automobile body panel beating spare parts, and location easy operation is fixed reliable, has reduced the kind and the quantity of special electrophoresis frock, has saved manufacturing cost, has realized the continuous production of electrophoresis process moreover, need not artifical transport, has reduced workman's the amount of labour, has improved the efficiency and the quality of electrophoresis.

Drawings

The contents of the various figures of the specification and the labels in the figures are briefly described as follows:

fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view in another direction of the present invention;

fig. 3 is a schematic structural view of the middle storage handrail of the present invention;

the labels in the above figures are: 1. the lifting device comprises a supporting base, 2 parts of a transferring supporting seat, 21 parts of a positioning column I, 22 parts of a positioning column II, 3 parts of a lifting appliance positioning seat, 4 parts of a storage rail, 41 parts of a guide rod, 42 parts of a corrugated steel bar, 5 parts of a storage railing, 51 parts of a vertical square pipe, 511 parts of a positioning hole, 52 parts of a U-shaped rod piece, 521 parts of an installation hole, 522 parts of a compression spring, 523 parts of a steel ball, 6 parts of a U-shaped blocking frame, 61 parts of a stand column, 62 parts of a cross beam, 63 parts of a stacking foot bowl, 7 parts of a side wall supporting frame, 71 parts of a supporting rod, 72 parts of a supporting.

Detailed Description

To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings in the embodiments of the present invention are combined below to clearly and completely describe the technical solutions in the embodiments, and the following embodiments are used for illustrating the present invention, but do not limit the scope of the present invention.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The utility model discloses specific embodiment does: as shown in figures 1 and 2, a general electrophoresis tool for sheet metal spare parts of a vehicle body comprises a support base 1, a transfer support seat 2, a lifting appliance positioning seat 3, a storage rail 4 and a storage railing 5, wherein the transfer support seat 2 is arranged on the support base 1 and is matched with a welding skid and a coating skid in a positioning way, the lifting appliance positioning seat 3 is matched with a coating lifting appliance in a positioning way, the welding skid, the coating skid and the coating lifting appliance are all in the existing structures, the electrophoresis tool for the positioned sheet metal spare parts can be conveniently transferred to a coating workshop from the welding workshop through the welding skid, then the electrophoresis tool is lifted by the coating lifting appliance to enter the coating electrophoresis cell for electrophoresis, the sheet metal spare parts after electrophoresis are placed on the coating skid under the bearing of the electrophoresis tool for the next step, the sheet metal spare part production mode of production in a mixed line with the white vehicle body is realized, and the whole electrophoresis tool can be regarded as a white vehicle body, the white car bodies produced in batches enter the electrophoresis tank together, continuous electrophoresis production is realized, and the electrophoresis tool is supported and positioned from the welding workshop to the coating workshop from the upper line to the lower line, the welding skid and the coating skid are respectively used for supporting and positioning the electrophoresis tool to finish transportation, manual carrying is not needed, the labor intensity of workers is reduced, the operation efficiency of an electrophoresis process is improved, the storage rails 4 are arranged in parallel and are arranged along the width direction of the supporting base 1, the storage rails 4 in the figure 1 are arranged in parallel, of course, three or more storage rails can be arranged, the purpose is to improve the placing stability of the sheet metal spare parts of the placed car bodies, the storage rails 5 are arranged in parallel and are arranged along the length direction of the supporting base 1, the storage rails 5 and the white car bodies are supported and positioned, and not only four doors, fenders, machine covers and machine covers can be placed between the adjacent storage rails 5, The sheet metal spare parts of back of the body door etc. also can place top cap and side wall in the upper end of putting thing railing 5, has satisfied the electrophoresis operation of the different kinds of sheet metal spare parts of automobile body, has improved the commonality of this frock, has reduced the kind and the quantity of special electrophoresis frock moreover, has saved manufacturing cost, fixes a position easy operation moreover, and is fixed reliable, has improved the quality of electrophoresis.

Specifically, as shown in fig. 1, the supporting base 1 is formed by transversely and longitudinally welding a plurality of square pipes to form a rectangular frame structure, four corners of the supporting base 1 are provided with U-shaped blocking frames 6, each U-shaped blocking frame 6 comprises two upright columns 61 and a cross beam 62 connected to the upper portions of the two upright columns 61, the upright columns 61 are fixedly connected to four corners of the supporting base 1, the bottoms of the upright columns 61 extend out of the supporting base 1 and then are connected to stacking foot bowls 63, the top ends of the upright columns 61 are separated from the cross beams 62 by a certain distance, so that adjacent electrophoresis tools can be stacked and stored conveniently, and fork holes 9 matched with fork claws of a forklift are formed in the bottom of the supporting base 1, thereby facilitating stacking of the electrophoresis tools, improving the space utilization rate and saving the storage space.

Specifically, as shown in fig. 2, wherein transport supporting seat 2 forms through the member welding at the both ends that support base 1, transport and be provided with on supporting seat 2 with weld dress skid and the locating pin of application skid top respectively location fit's reference column I21 and reference column II 22, set up respectively on reference column I21 and the reference column II 22 with above-mentioned locating pin complex locating hole, realized welding the workshop on-line and the transportation to automobile body panel beating spare part of unloading in the application workshop.

Specifically, it is as shown in fig. 1, well put thing track 4 and set up two or more than two, put thing track 4 in fig. 1 and be provided with two that are parallel to each other, certainly can also set up three or more, the purpose improves the stability of placing automobile body panel beating spare part and placing, put the both ends of thing track 4 and run through the both ends that support base 1, it includes guide bar 41 and corrugated reinforcing bar 42 to put thing track 4, the upper surface and the corrugated reinforcing bar 42 welding of guide bar 41 link to each other, guide bar 41 plays the effect of direction support, contain a plurality of arc constant head tanks on the corrugated reinforcing bar 42, be convenient for fix a position automobile body panel beating spare part, the lower surface of guide bar 41 passes through the support column welding on supporting base 1, make the installation of putting thing track 4 more stable.

As shown in fig. 1 and 3, the placement rail 5 is a U-shaped frame, and the open end of the placement rail 5 is fixedly connected to the support base 1. The object placing railing 5 comprises two structures, one structure is an integrated structure, as shown in fig. 1, namely the object placing railing 5 is of an integrated structure, the opening end of the object placing railing 5 is connected with the supporting base 1 in a welding mode, the structure is more stable and firm in whole, and the supporting strength is higher; the other structure is a split type adjustable structure, as shown in fig. 3, that is, the object placing rail 5 comprises two vertical square tubes 51 and a U-shaped rod piece 52 connected with the vertical square tubes 51 in a sleeved and positioned manner, the bottom of each vertical square tube 51 is fixedly connected with the support base 1, specifically, one side of each vertical square tube 51 is provided with a plurality of positioning holes 511 along the length direction thereof, the end part of each U-shaped rod piece 52 is provided with a mounting hole 521, a steel ball 523 is connected in each mounting hole 521 through a compression spring 522, the diameter of each steel ball 523 is larger than the aperture of each mounting hole 521, the steel balls 523 are in clearance fit with the positioning holes 511, the steel balls 523 are retracted into the positioning holes 511 by pressing the steel balls 523, then the position of the U-shaped rod piece 52 in the vertical square tubes 51 is adjusted, the height of the. Of course, the scheme is not limited to the adjusting and positioning structure, and the scheme also protects the bolt positioning mode and the spring positioning pin positioning mode. In order to further improve the commonality of this electrophoresis frock, can weld many crossbeams on supporting base 1, set up the bar hole on the crossbeam, the end fixing of U-shaped member 52 and bar hole clearance fit's double-screw bolt, then use nut locking location, the position of adjustable U-shaped member on supporting base 1 makes it more be applicable to the location of the automobile body panel beating spare part of different shapes, can further improve the quality of electrophoresis.

Specifically, as shown in fig. 1, one end of the supporting base 1 is provided with a side wall supporting frame 7, the side wall supporting frame 7 comprises two supporting rods 71 and a supporting seat 72 connected between the two supporting rods 71, the end of the supporting rod 71 is supported in an abutting manner with the top end of the side wall rear portion of the vehicle body, the supporting seat 72 is supported in an abutting manner with the bottom end of the side wall rear portion of the vehicle body, two sides of the supporting base 1 are respectively provided with a positioning baffle 8 in positioning fit with the bottom end of the side, when the side body is placed, the top end of the supporting rod 71 is abutted against the top end of the rear part of the side body of the automobile body, the supporting seat 72 is abutted against the bottom end of the rear part of the side body of the automobile body, the positioning and supporting of the rear part of the side body are realized, then the front end of the side wall of the automobile body is positioned through the positioning baffle plates 8 on the two sides of the supporting base 1, and finally the side wall is tightly bound on the electrophoresis tool through iron wires, so that the positioning operation is simple, the fixing is reliable, and the electrophoresis of spare parts of large sheet metal parts such as large side wall assemblies is realized.

The process of applying the electrophoresis tool to carry out electrophoresis operation on the automobile body sheet metal spare parts is as follows: firstly, sheet metal spare parts of four doors, a fender, a cover, a back door and the like are placed between adjacent object placing railings 5, the sheet metal spare parts and the object placing rails 4 are positioned at the same time, then the side surfaces of the sheet metal spare parts are abutted against one sides of the object placing railings 5, and then the sheet metal spare parts of the vehicle body, the object placing rails 4 and the object placing railings 5 are tightly bound and fixed by iron wires; a top cover can be placed on the object placing railing 5, side walls are placed on the two sides of the supporting base 1 and the side wall supporting frames 7, then the top cover is tightly bound and fixed on the object placing railing 5 by using iron wires, and the side walls are tightly bound and fixed on the supporting base 1 and the side wall supporting frames 7; then, positioning the electrophoresis tool for positioning the automobile body sheet metal spare parts on a welding skid by using a forklift, transferring the sheet metal spare parts to a coating workshop from the welding workshop through a production line, using a coating hanger to act on a hanger positioning seat 3, and lifting the sheet metal spare parts to enter a coating electrophoresis cell for electrophoresis operation; and finally, after the electrophoresis is finished, the electrophoresis tool is placed on a coating skid and transported to a specified position so as to carry out the next process.

The foregoing is merely illustrative of some of the principles of the present invention and the description is not intended to limit the invention to the specific constructions and applications shown, so that all modifications and equivalents that may be utilized are within the scope of the invention.

Claims

1. The utility model provides a general electrophoresis frock of automobile body panel beating spare part, its characterized in that, including supporting base (1) and supporting transport supporting seat (2), hoist positioning seat (3) that set up on base (1), putting thing track (4) and putting thing railing (5), transport supporting seat (2) and welding dress skid and application skid location fit, hoist positioning seat (3) and application hoist location fit, it is provided with a plurality of and edges that are parallel to each other to put thing track (4) support the width direction setting of base (1), it is provided with a plurality of and follows to put thing railing (5) the length direction setting that supports base (1), a plurality of thing railing (5) of putting supports the location with white automobile body.

2. The general electrophoresis frock of automobile body panel beating spare part of claim 1 characterized in that: support base (1) and form rectangular frame structure by a plurality of square tube welding, the four corners department that supports base (1) is provided with U-shaped fender frame (6), U-shaped fender frame (6) include crossbeam (62) that two stand (61) and two stand (61) upper portions are connected, stand (61) are fixed continuous with the four corners that supports base (1), the bottom of stand (61) is stretched out and is supported base (1) back and link to each other with stack foot bowl (63), the top of stand (61) with crossbeam (62) are separated by a distance.

3. The general electrophoresis frock of automobile body panel beating spare part of claim 2 characterized in that: transport supporting seat (2) and weld through the member and form at the both ends of supporting base (1), transport be provided with on supporting seat (2) with weld dress skid with the locating pin of application skid top is location fit's reference column I (21) and reference column II (22) respectively.

4. The general electrophoresis frock of automobile body panel beating spare part of claim 2 characterized in that: put thing track (4) and set up two or more, the both ends of putting thing track (4) are run through the both ends of supporting base (1), put thing track (4) including guide bar (41) and corrugated reinforcing bar (42), the upper surface of guide bar (41) with corrugated reinforcing bar (42) welding links to each other, the lower surface of guide bar (41) passes through the support column welding and is in support on the base (1).

5. The general electrophoresis frock of automobile body panel beating spare part of any one of claim 1 ~ 4, its characterized in that: the article placing railing (5) is arranged to be a U-shaped frame, and the opening end of the article placing railing (5) is fixedly connected with the supporting base (1).

6. The general electrophoresis frock of automobile body panel beating spare part of claim 5 characterized in that: put thing railing (5) include two vertical square pipes (51) and with vertical square pipe (51) cup joint the U-shaped member (52) that the location links to each other, the bottom of vertical square pipe (51) with support base (1) fixed linking to each other.

7. The general electrophoresis frock of automobile body panel beating spare part of claim 6, its characterized in that: one side of the vertical square pipe (51) is provided with a plurality of positioning holes (511) along the length direction, the end part of the U-shaped rod piece (52) is provided with a mounting hole (521), a steel ball (523) is connected in the mounting hole (521) through a compression spring (522), the diameter of the steel ball (523) is larger than the aperture of the orifice of the mounting hole (521), and the steel ball (523) is in clearance fit with the positioning holes (511).

8. The general electrophoresis frock of automobile body panel beating spare part of claim 5 characterized in that: the one end of supporting base (1) is provided with side wall support frame (7), side wall support frame (7) include supporting seat (72) of being connected between two bracing pieces (71) and two bracing pieces (71), the tip and the conflict support in automobile body side wall rear portion top of bracing piece (71), supporting seat (72) contradict with automobile body side wall rear portion bottom and support, the both sides of supporting base (1) are provided with respectively with automobile body side wall bottom location fit's positioning baffle (8).

9. The general electrophoresis frock of automobile body panel beating spare part of claim 8, its characterized in that: the bottom of the supporting base (1) is provided with fork holes (9) matched with fork claws of a forklift.