CN211223375U

CN211223375U - Vehicle decontamination center

Info

Publication number: CN211223375U
Application number: CN201922088584.3U
Authority: CN
Inventors: 郑辉; 陶东东
Original assignee: Hence Ke Intelligent Technology Zhejiang Co ltd
Current assignee: Hence Ke Intelligent Technology Zhejiang Co ltd
Priority date: 2019-11-28
Filing date: 2019-11-28
Publication date: 2020-08-11
Anticipated expiration: 2029-11-28

Abstract

The utility model provides a vehicle center of decontaminating, include: a water supply device; two rails arranged in parallel; the frame is erected on the two rails and comprises a left support frame, a right support frame and a cross beam for connecting the left support frame and the right support frame; the bottom of the frame is provided with an electric roller assembly matched with the rail; a group of first infrared correlation sensors are respectively arranged on the front side and the rear side of the rack; the water service pipe is vertically arranged on the cross beam; the upper end of the water pipe is rotatably connected with a rotary joint and communicated with the rotary joint; the other port of the rotary joint is communicated with one end of a water supply pipeline arranged on the rack; the bottom end of the water through pipe is fixedly provided with a cleaning pipe which is communicated with the water through pipe; the pipe wall of the cleaning pipe is communicated with a plurality of nozzles which are distributed at intervals; and the rotary driving mechanism is arranged at the top of the rack and is used for driving the water service pipe to rotate around the axis of the water service pipe. The utility model discloses can wash and disinfect transport vehicle automatically.

Description

Vehicle decontamination center

Technical Field

The utility model belongs to the technical field of transport vehicle cleaning and disinfecting, in particular to a vehicle decontamination center.

Background

The livestock raising industry and the food production industry are important industries in China all the time and are related to the development of the people in China. Due to the introduction and diffusion of African swine fever, the number of domestic live pigs is sharply reduced, so that the fresh meat price of a series of livestock and poultry such as pork, mutton and the like is greatly increased, and the price of secondary processed foods of some meat is increased. At the same time, many farmers have been struck unprecedented. The spread of swine fever is caused by a number of reasons, the most important of which is the cleaning and disinfection of transport vehicles, which are constantly moving in and out of farms, slaughterhouses and food processing plants, and once not cleaned and disinfected in all directions, the pollution sources they carry are rapidly spread between these sites, causing irreparable losses. It is seen that it is particularly important to clean and sanitize such transportation vehicles.

However, some washing devices or systems for washing transport vehicles are available on the market, mostly in the form of manual washing, namely: the cleaning gun is held by a worker for washing. However, the overall height of many transport vehicles is high, for example, the height of a vehicle for transporting live pigs is generally about 4 m due to facilities such as a pigsty, and thus workers are difficult to clean in place by using a cleaning gun.

SUMMERY OF THE UTILITY MODEL

In view of the above, the present invention is directed to a vehicle decontamination center having functions of automatically cleaning and disinfecting a transportation vehicle.

In order to solve the technical problem, the technical scheme of the utility model is that:

a vehicle decontamination center, comprising:

a water supply device;

two rails arranged in parallel;

the frame is erected on the two rails and comprises a left support frame, a right support frame and a cross beam for connecting the left support frame and the right support frame; the bottom of the frame is provided with an electric roller assembly matched with the rail; the front side and the rear side of the rack are respectively provided with a group of first infrared correlation sensors for detecting a cleaning object;

the water service pipe is vertically arranged on the cross beam; the upper end of the water pipe is rotatably connected with a rotary joint and communicated with the rotary joint; the other port of the rotary joint is communicated with one end of a water supply pipeline arranged on the rack, and the other end of the water supply pipeline is communicated with the water supply device; a cleaning pipe is fixedly arranged at the bottom end of the water service pipe and is communicated with the water service pipe; the pipe wall of the cleaning pipe is communicated with a plurality of nozzles which are distributed at intervals;

the rotary driving mechanism is arranged at the top of the rack and is used for being connected with the water service pipe and driving the water service pipe to rotate around the axis of the water service pipe;

the first infrared correlation sensor, the electric roller assembly, the water supply device and the rotary driving mechanism are all electrically connected with the controller.

Preferably, the cleaning tube is L-shaped.

Preferably, the disinfection device also comprises a disinfection liquid supply device, a disinfection liquid pipeline and a disinfection pipe; the disinfection tube is horizontally arranged on the front side of the cross beam, and one end of the disinfection tube is communicated with a disinfection solution pipeline; a plurality of spray heads which are distributed at intervals are communicated with the disinfection pipe; the disinfectant pipeline is arranged on the rack, and the other end of the disinfectant pipeline is communicated with the disinfectant supply device; the disinfectant liquid supply device is electrically connected with the controller.

Preferably, the device also comprises a foam supply device, a foam liquid pipeline and a foam pipe; the foam pipe is horizontally arranged on the front side of the cross beam, and one end of the foam pipe is communicated with the foam liquid pipeline; a plurality of nozzles distributed at intervals are communicated with the foam pipe; the foam liquid pipeline is arranged on the frame, and the other end of the foam liquid pipeline is communicated with the foam supply device; the foam supply is electrically connected to the controller.

Preferably, the left support frame and the right support frame are provided with ascending ladders.

Preferably, the first infrared correlation sensor comprises a receiver and a transmitter, and the receiver and the transmitter are arranged in an inclined opposite manner.

Preferably, one side of one of the tracks is provided with a tank chain, and a part of the water supply pipeline is laid in the tank chain.

Preferably, the controller is provided with a control handle.

Preferably, the rotation driving mechanism includes a shaft-mounted reduction motor, and the water pipe is fixedly sleeved on the reduction motor.

Preferably, the rotary joint comprises a sleeve, the sleeve is tightly sleeved on the water service pipe, the outer wall of the sleeve is communicated with a connector, and the inner wall of the sleeve is provided with an annular water tank corresponding to the connector; an annular step for abutting the top end of the water service pipe is arranged on the inner wall of the sleeve close to the upper end opening of the sleeve; the upper end of the annular step is provided with a connecting cover, and the connecting cover is detachably connected with the end part of the water service pipe through a bolt; the water inlet is positioned on the side wall of the water pipe and is communicated with the annular water tank; and sealing rings are tightly sleeved on the rod bodies of the water service pipes positioned at two sides of the water inlet.

Preferably, the upper end and the lower end of the sleeve are respectively provided with a sealing element.

Preferably, a position sensor is further mounted on the frame and used for detecting whether the frame moves to a set position; the position sensor is electrically connected with the controller.

The utility model discloses technical effect mainly embodies in following aspect:

1. the automation degree is high, and the transportation vehicle can be cleaned and disinfected by 360 degrees by arranging the rotary cleaning pipe;

2. the positioning is accurate, and the specific position of the transport vehicle can be accurately detected by utilizing the two groups of first infrared correlation sensors, so that the orientation of the spray pipe is adjusted.

3. More humanized, through setting up the ladder of ascending a height, the workman can freely adjust the station of self, uses the washing rifle to assist and washs.

Drawings

FIG. 1 is an overall schematic view of a vehicle decontamination center according to an embodiment;

FIG. 2 is a schematic view of an exemplary spray system;

FIG. 3 is a schematic view showing the connection between the rotary drive mechanism and the water pipe in the embodiment;

FIG. 4 is a schematic view of a rotary joint in an embodiment;

FIG. 5 is a schematic view of a chassis cleaning apparatus according to an embodiment.

Reference numerals: 1. a frame; 11. a left support frame; 12. a right support frame; 13. a cross beam; 14. an electric roller assembly; 15. a tank chain; 16. climbing a ladder; 2. a track; 31. a first infrared correlation sensor; 32. a position sensor; 4. a water pipe; 41. a water outlet; 42. a water inlet; 43. a seal ring; 44. a water flow channel; 5. a rotary joint; 51. a connector; 52. an annular water tank; 53. a step; 54. a seal member; 55. a connecting cover; 56. a bolt; 6. a shaft-mounted reduction motor; 7. a support; 71. a stabilizer bar; 8. cleaning the tube; 81. a hose; 91. sterilizing the tube; 92. a foam tube; 101. a water supply pipeline; 102. a disinfectant fluid conduit; 103. a foam concentrate conduit; 110. mounting grooves; 111. a water spray pipe; 112. a column; 113. a second infrared correlation sensor.

Detailed Description

The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.

Referring to fig. 1, the present embodiment provides a vehicle decontamination center, which includes a track 2, a rack 1, a spraying system and a control system; wherein, two tracks 2 are arranged and are arranged in parallel; the frame 1 comprises a left support frame 11, a right support frame 12 and a cross beam 13 connecting the left support frame 11 and the right support frame 12, the left support frame 11 and the right support frame 12 are A-shaped and are respectively erected on the two rails 2, and electric roller assemblies 14 matched with the rails 2 are mounted at the bottoms of the left support frame 11 and the right support frame 12.

In addition, a set of first infrared correlation sensors 31 for detecting the cleaning object are respectively installed at the front side and the rear side of the frame 1; each set of first infrared correlation sensors 31 includes a receiver and a transmitter. Preferably, the receivers of the first infrared correlation sensors 31 are installed at the lower position of the front side of the left support frame 11, and the transmitters are installed at the upper position of the front side of the right support frame 12; the receiver of the other set of first infrared correlation sensors 31 is installed at the upper position of the rear side of the left support frame 11, and the transmitter is installed at the lower position of the rear side of the right support frame 12. Thus, the receiver and the transmitter of each group of first infrared correlation sensors 31 are obliquely and oppositely arranged (refer to two dotted lines in fig. 1), and the problem of detection blind area caused by horizontal relative arrangement can be avoided to a certain extent. Meanwhile, a position sensor 32 is also installed on the frame 1 and used for detecting whether the frame 1 moves to a set position; specifically, the position sensor 32 is a proximity switch, which is installed at a lower position of the left support frame 11, and a detection member, such as an iron block, for triggering the proximity switch is also installed on the ground. When the position sensor 32 moves along with the left support frame 11 and approaches the iron block, it is triggered to indicate that the whole frame 1 moves to the set position.

In addition, the left support frame 11 and the right support frame 12 are provided with ascending ladders 16, so that workers can stand at different heights conveniently. In order to improve the safety, guardrails can be additionally arranged on two sides of the ascending ladder 16.

The above-mentioned spraying system includes disinfection subsystem, foam subsystem and cleaning subsystem.

Referring to fig. 1, 2 and 3, the cleaning subsystem includes a water pipe 4, a cleaning pipe 8 and a rotary driving mechanism for driving the water pipe 4 to rotate. Wherein, rotary driving mechanism includes axle dress formula gear motor 6, and its horizontal installation is in the middle part of crossbeam 13, and water service pipe 4 is fixed cup jointing on gear motor vertically, and then can follow gear motor and rotate.

With reference to fig. 3 and 4, a water flow channel 44 is formed inside the water pipe 4, the upper end of the water pipe 4 is rotatably connected with the rotary joint 5, and a water inlet 42 corresponding to the rotary joint 5 is formed at the connection position, so that the water flow channel 44 is communicated with the rotary joint 5; the other port of the rotary joint 5 is connected to a water supply through a water supply pipe 101 provided on the housing 1.

The rotary joint 5 comprises a sleeve, the sleeve is tightly sleeved on the water pipe 4, the outer wall of the sleeve is communicated with a connector 51, and the inner wall of the sleeve is provided with an annular water tank 52 corresponding to the connector 51; an annular step 53 for abutting the top end of the water pipe 4 is arranged on the inner wall of the sleeve close to the upper end opening of the sleeve; the upper end of the annular step 53 is provided with a connecting cover 55, and the connecting cover 55 is detachably connected with the end part of the water service pipe 4 through a bolt 56; the water inlet 42 is positioned on the side wall of the water pipe 4 and is communicated with the annular water tank 52; the sealing rings 43 are tightly sleeved on the rod bodies of the water through pipe 4 at the two sides of the water inlet 42, so that the upper side and the lower side of the annular water tank 52 form effective sealing, and water flow can only enter the water through pipe 4 from the water inlet 42. In addition, sealing members 54 are provided at upper and lower ends of the sleeve, respectively, to prevent dust from entering the interior of the sleeve.

Referring to fig. 1, 2 and 3, as an installation mode of the cleaning pipe 8, a bracket 7 is installed at the bottom end of the water pipe 4, a stabilizer bar 71 is vertically installed at one end of the bracket 7 far away from the water pipe 4, the stabilizer bar 71 is also fixed on the connecting pipe and is parallel to the cleaning pipe 8, and the cleaning pipe 8 and the stabilizer bar 71 are connected through a plurality of connecting rods.

The cleaning pipe 8 is L-shaped, and may be adjusted to have another structure, and one end thereof communicates with the inside of the water pipe 4. Specifically, the lower end of the water pipe 4 is provided with a water outlet 41, and one end of the cleaning pipe is connected to the water outlet 41 through a hose 81. The pipe wall of the cleaning pipe 8 is communicated with a plurality of spray heads distributed at intervals, and the spray heads face the inner side of the frame 1.

Referring to fig. 1, the sterilizing subsystem includes a sterilizing fluid supply (not shown), a sterilizing fluid conduit 102 and a sterilizing tube 91; the disinfection tube 91 is horizontally arranged at the front side of the beam 13, and one end of the disinfection tube is communicated with the disinfection solution pipeline 102; a plurality of nozzles distributed at intervals are communicated with the disinfection pipe 91; the disinfectant pipe 102 is installed on the rack 1, and the other end is communicated with the disinfectant supplying device.

Referring to fig. 1, the foam subsystem includes a foam supply (not shown), a foam concentrate conduit 103, and a foam tube 92; the foam pipe 92 is horizontally arranged on the front side of the beam 13, and one end of the foam pipe is communicated with the foam liquid pipeline 103; a plurality of nozzles distributed at intervals are communicated with the foam pipe 92; a foam concentrate pipe 103 is mounted on the frame 1, and the other end communicates with a foam supply device.

Referring to fig. 1, the water supply pipeline 101, the disinfectant pipeline 102 and the foam liquid pipeline 103 are laid along the beam 13 and the right support frame 12 in sequence, and at the same time, a tank chain 15 is arranged on one side of one of the rails 2, and after the water supply pipeline 101, the disinfectant pipeline 102 and the foam liquid pipeline 103 extend to the vicinity of the rail 2, the rest of the water supply pipeline 101, the disinfectant pipeline 102 and the foam liquid pipeline 103 extend into the tank chain 15.

The control system adopts an industrial common controller, and the disinfectant supply device, the water supply device, the foam supply device, the position sensor 32, the first infrared correlation sensor 31, the electric roller assembly 14 and the rotation driving mechanism are all electrically connected with the controller; to facilitate the operation by the worker, the controller is provided with a control handle which can be hung in a suitable position on the frame 1.

The working principle of the embodiment is as follows:

firstly, driving a transport vehicle to a proper position between two tracks 2, and starting a system; the controller controls the electric roller assembly 14 to work, and drives the whole frame 1 to move towards the transport vehicle along the track 2; when the first set of first infrared correlation sensors 31 is blocked, indicating that a vehicle is detected, the controller controls the foam supply device to output foam liquid after a delay, and the foam liquid enters the foam pipe 92 and is sprayed out of the spray head onto the transport vehicle from top to bottom. As the gantry 1 continues to move, when the first set of first infrared correlation sensors 31 are restored, indicating movement to the rear of the vehicle, and after a delay, the controller closes the foam supply means and the corresponding valves. The controller then controls the motorized roller assembly 14 to reverse such that the carriage 1 moves in reverse until the position sensor 32 is triggered and then stops.

After a period of time, the controller controls the frame 1 to move forwards again, when the first group of first infrared correlation sensors 31 are shielded, the vehicle is detected, and after a period of time delay, the water supply device is controlled to output a high-pressure water source, and the high-pressure water source enters the cleaning pipe 8 and is sprayed out from the spray head to clean the transport vehicle. As the frame 1 continues to move, when the first group of first infrared emission sensors 31 returns, indicating that the vehicle is moving to the tail of the vehicle, the controller controls the rotary driving mechanism to operate, so that the cleaning pipe 8 rotates around the water pipe 4, that is: rotate round haulage vehicle's rear of a vehicle, stop after rotating 180 degrees, controller control electric roller assembly 14 antiport for whole frame 1 antiport, it recovers to the first infrared correlation sensor 31 of second group, and the work of rotary driving mechanism is controlled once more to the controller this moment, makes scavenge pipe 8 rotate round haulage vehicle's locomotive, stops after rotating 180 degrees. The cleaning of the transport vehicle can be completed by reciprocating for one or more circles. After the cleaning is completed, the controller controls the frame 1 to move back until the position sensor 32 is triggered and stops.

After a period of time, the controller controls the frame 1 to move forward again, when the first group of first infrared correlation sensors 31 are shielded, the vehicle is detected, and after a period of time delay, the controller controls the disinfectant supply device to output disinfectant, and the disinfectant enters the disinfection pipe 91 and is sprayed out of the spray head from top to bottom onto the transport vehicle. As the gantry 1 continues to move, when the first set of first infrared correlation sensors 31 are restored, indicating movement to the rear of the vehicle, and after a delay, the controller closes the disinfection supply and the corresponding valves. The controller then controls the motorized roller assembly 14 to reverse such that the carriage 1 moves in reverse until the position sensor 32 is triggered and then stops.

After the above 3 procedures, the cleaning and disinfection of the transportation vehicle are completed.

In addition, the working personnel can also manually control the frame 1 to move back and forth through the control handle, so that the working personnel can use the cleaning gun to continuously carry out auxiliary cleaning on the transport vehicle, and dead corners on the transport vehicle, which are not easy to clean locally, can be cleaned; the cleaning gun is also connected to the water supply described above. The ascending ladder 16 plays a good auxiliary role, and workers can stand at different heights to clean the transport vehicle, so that the ascending ladder is very convenient.

In addition, on the basis of the embodiment, a chassis cleaning device can be additionally arranged; referring to fig. 5, the chassis cleaning apparatus includes a pillar 112, a water spray pipe 111, and a second infrared correlation sensor 113. The water spray pipe 111 is horizontally arranged in an installation groove 110 which is arranged on the ground in advance and is communicated with the water supply device; the upper side of the water spray pipe 111 is also communicated with a plurality of nozzles which are distributed at intervals; the pillars 112 are installed at left and right sides of the installation groove 110, and the emitter and the receiver of the second infrared opposite-emitting sensor 113 are installed at the two pillars 112, respectively. The second infrared correlation sensor 113 is electrically connected to the controller. Therefore, the chassis cleaning device works on the following principle: when the transport vehicle passes between the upright posts 112, the second infrared opposite-emitting sensor 113 can be triggered, and then the controller controls the water supply device to supply water to the water spraying pipe 111, and the high-pressure water source is upwards and rapidly sprayed out through the spray head so as to clean the chassis of the transport vehicle.

Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.

Claims

1. A vehicle decontamination center, comprising:

a water supply device;

two rails (2) arranged in parallel;

the rack (1) is erected on the two rails (2) and comprises a left support frame (11), a right support frame (12) and a cross beam (13) for connecting the left support frame (11) and the right support frame (12); the bottom of the frame (1) is provided with an electric roller assembly (14) matched with the track (2); a group of first infrared correlation sensors (31) for detecting a cleaning object are respectively arranged on the front side and the rear side of the rack (1);

the water passing pipe (4) is vertically arranged on the cross beam (13); the upper end of the water pipe (4) is rotatably connected with a rotary joint (5) and is communicated with the rotary joint; the other port of the rotary joint (5) is communicated with one end of a water supply pipeline (101) arranged on the rack (1), and the other end of the water supply pipeline (101) is communicated with the water supply device; a cleaning pipe (8) is fixedly installed at the bottom end of the water service pipe (4), and the cleaning pipe (8) is communicated with the water service pipe (4); the pipe wall of the cleaning pipe (8) is communicated with a plurality of spray heads which are distributed at intervals;

the rotary driving mechanism is arranged at the top of the rack (1) and is used for being connected with the water service pipe (4) and driving the water service pipe (4) to rotate around the axis of the water service pipe;

the first infrared correlation sensor (31), the electric roller assembly (14), the water supply device and the rotary driving mechanism are all electrically connected with the controller.

2. Vehicle decontamination center according to claim 1, characterized in that the cleaning tube (8) is L-shaped.

3. The vehicle decontamination center of claim 1, further comprising a disinfectant supply device, a disinfectant pipe (102), and a disinfectant tube (91); the disinfection tube (91) is horizontally arranged on the front side of the cross beam (13), and one end of the disinfection tube is communicated with the disinfection solution pipeline (102); a plurality of spray heads which are distributed at intervals are communicated with the disinfection pipe (91); the disinfectant pipeline (102) is arranged on the rack (1), and the other end of the disinfectant pipeline is communicated with a disinfectant supply device; the disinfectant liquid supply device is electrically connected with the controller.

4. The vehicle decontamination center of claim 1, further comprising a foam supply, a foam concentrate conduit (103), and a foam tube (92); the foam pipe (92) is horizontally arranged on the front side of the cross beam (13), and one end of the foam pipe is communicated with a foam liquid pipeline (103); a plurality of spray heads which are distributed at intervals are communicated with the foam pipe (92); the foam liquid pipeline (103) is arranged on the frame (1), and the other end of the foam liquid pipeline is communicated with the foam supply device; the foam supply is electrically connected to the controller.

5. The vehicle decontamination center according to claim 1, wherein the left and right support frames are provided with ascending ladders (16).

6. Vehicle decontamination center according to claim 1, characterized in that the first infrared correlation sensor (31) comprises a receiver and a transmitter, the receiver being arranged obliquely opposite to the transmitter.

7. The vehicle decontamination center of claim 1, wherein the controller is configured with a control handle.

8. The vehicle decontamination center according to claim 1, wherein the rotary drive mechanism comprises a shaft-mounted reduction motor (6), and the water pipe (4) is fixedly sleeved on the reduction motor.

9. The vehicle decontamination center according to claim 1, wherein the rotary joint (5) comprises a sleeve, the sleeve is tightly sleeved on the water pipe (4), the outer wall of the sleeve is communicated with a connector (51), and the inner wall of the sleeve is provided with an annular water tank (52) corresponding to the connector (51); an annular step (53) for abutting against the top end of the water service pipe (4) is arranged on the inner wall of the sleeve close to the upper end opening of the sleeve; the upper end of the annular step (53) is provided with a connecting cover (55), and the connecting cover (55) is detachably connected with the end part of the water service pipe (4) through a bolt (56); the water inlet (42) is positioned on the side wall of the water pipe (4) and is communicated with the annular water tank (52); and sealing rings (43) are tightly sleeved on the rod bodies of the water through pipe (4) positioned at two sides of the water inlet (42).

10. The vehicle decontamination center according to claim 1, wherein a position sensor (32) is further installed on the frame (1) for detecting whether the frame (1) is moved to a set position; the position sensor (32) is electrically connected to the controller.