CN211222119U - Device for semi-automatically manufacturing stockpile filter screen - Google Patents

Abstract

The utility model provides a device of windrow filter screen is made in semi-automatic, including the frame, the frame below is equipped with switch board A, and frame one side is equipped with the rack, and the rack below is equipped with switch board B, is equipped with automatic fabric cutting device and automatic welder in the frame, be equipped with automatic weighing device on the rack, automatic weighing device below is equipped with automatic filter material filling device and automatic press device. The utility model discloses with automatic cloth cutting, automatic weighing, automatic filter material filling and automatic press down equipment be in the same place, subtracted manual weighing, filling and the link of pressing, can uninterruptedly provide the filter material of basis weight to realized the continuity of filling, and the weight of the material of filling is unanimous, the machine is pressed comparatively levelly and smoothly, improved filling efficiency greatly, the utility model discloses whole procedure only needs an operation workman, has improved work efficiency greatly, has alleviateed workman's intensity of labour.

Description

Device for semi-automatically manufacturing stockpile filter screen

Technical Field

The utility model belongs to the technical field of air purification equipment, specifically speaking relates to a device of semi-automatic preparation windrow filter screen.

Background

For the air purifier, the filter screen is an easily-consumed product, the structure of the filter screen comprises a plastic frame on the periphery, non-woven fabrics are welded into the plastic frame, adsorbing materials such as carbon, aluminum oxide and the like are added on the non-woven fabrics, and then a layer of filter screen is attached. Weld the non-woven fabrics in the plastics frame among the prior art, the filter dress of adsorption material and press mainly to use the manual work as the owner, transport plastics frame and the manual work of the non-woven fabrics of cutting out to welding machine department and weld, on the manual filling of the carbon raw materials and the aluminium oxide of weighing again welding the non-woven fabrics of good, the manual work compresses tightly at last, prevents that adsorption material from spilling from the filter screen. The method has the advantages of high labor intensity of workers, low working efficiency, increased product cost due to the rising of labor cost and great restriction on the development of enterprises.

SUMMERY OF THE UTILITY MODEL

The utility model provides a semi-automatic device of preparation windrow filter screen has solved the shortcoming that artifical preparation windrow filter screen workman's intensity of labour is big, work efficiency is low, product cost increases among the background art.

The technical scheme of the utility model is realized like this: a device for semi-automatically manufacturing a stockpiling filter screen comprises a rack, wherein a control cabinet A is arranged below the rack, a cabinet is arranged on one side of the rack, a control cabinet B is arranged below the cabinet, an automatic cloth cutting device and an automatic welding device are arranged on the rack, an automatic weighing device is arranged on the cabinet, and an automatic filter material filling device and an automatic pressing device are arranged below the automatic weighing device;

the automatic fabric cutting device comprises a fixing plate arranged on a rack, a roller I is fixedly arranged above the fixing plate, a roller II is arranged below the roller I, a gap is reserved between the roller I and the roller II, a cylinder support is arranged on the fixing plate below the roller II, a cylinder I is arranged above the cylinder support, a roller III is arranged in front of the cylinder support, a cylinder rod of the cylinder I penetrates through the lower part of the cylinder support to be connected with a clamping block A, a clamping block B is arranged below the clamping block A and is fixed with the cylinder support through a fixing rod, and the clamping block A and the clamping block B are respectively connected with a clamping block cylinder I and a clamping block cylinder II through a clamping block cylinder rod, a clamping block connecting rod I and a clamping block connecting rod II to realize the clamping and loosening; a sliding table is arranged below the clamping block B, a cutter and a cloth cutting motor are arranged on a sliding plate on the right side of the sliding table, the sliding plate is fixed on the fixed plate through a cylinder fixing seat, a cloth cutting cylinder on the left side surface is connected with the sliding plate through a cloth cutting cylinder rod, and an inductor is arranged on the sliding table;

preferably, the automatic welding device comprises an ultrasonic welding machine arranged on the right side of the automatic cloth cutting device, a transverse moving slide way is arranged below a machine head below the ultrasonic welding machine, the transverse moving slide way and a longitudinal moving slide way form a 90-degree right angle, a plastic frame clamping plate is arranged at the intersection of the longitudinal moving slide way and the transverse moving slide way, a push block is arranged on the longitudinal moving slide way, the rear end of the push block is connected with a longitudinal frame pushing cylinder and longitudinal frame pushing connecting rods on two sides of the longitudinal frame pushing cylinder, the leftmost end of the transverse moving slide way is provided with a push plate, the push plate is connected with the transverse frame pushing cylinder and transverse frame pushing connecting rods on two sides of the transverse frame pushing cylinder, a first control button is arranged on a rack plane on the front side of the transverse moving slide way, a welding inductor is arranged;

preferably, the automatic weighing device comprises a cabinet body on the cabinet, an operation panel and a weighing and material bearing control button II are arranged on the cabinet body, a carbon feeding hole and an alumina ball feeding hole are arranged above the cabinet body, a carbon raw material bearing table and an alumina raw material bearing table are correspondingly arranged in the cabinet body below the carbon feeding hole and the alumina ball feeding hole, the lower part of each bearing table is fixed on a vibrating table vibrated by a spring, a plurality of induction weighing boxes are arranged below the front part of each bearing table, each induction weighing box is connected with a turnover motor through a turnover connecting rod, the bearing tables and the induction weighing boxes are arranged on a bottom plate, and the bottom plate is fixed on the cabinet body;

preferably, the automatic filter material filling device comprises a discharge port I arranged below the cabinet body, an induction weighing box in the cabinet body is positioned above the discharge port I, the lower part of the discharge port I is connected with a conveying pipe, a filter material automatic lifting platform which can be lifted through a lifting cylinder is arranged below the conveying pipe, a discharge port II below the conveying pipe is positioned below the filter material automatic lifting platform, a plastic frame moving platform fixedly arranged on the upper plane of the cabinet is arranged below the filter material automatic lifting platform, the filter material automatic lifting platform is positioned in the middle of the plastic frame moving platform, and lifting support legs on two sides of the filter material automatic lifting platform are positioned on two sides of the plastic frame moving platform;

preferably, the automatic pressing device comprises a pressing automatic lifting platform arranged above the plastic frame moving platform, lifting support legs at two sides of the pressing automatic lifting platform are positioned at two sides of the plastic frame moving platform, a gravity block and a pressing plate are arranged in the pressing automatic lifting platform, and the upper part of the pressing automatic lifting platform is connected with the gas connecting pipe; the automatic pressing lifting tables are lifted through lifting cylinders;

preferably, the left side of the plastic frame moving platform is provided with a liftable stop, the slide rails on two sides of the liftable stop are positioned on two side edges of the plastic frame moving platform, the liftable stop slides on the slide rails through a sliding cylinder, the length of the slide rails accounts for one third of the length of the whole plastic frame moving platform, and the left sides of the slide rails on two sides of the liftable stop are provided with infrared sensors.

The utility model has the advantages that: the utility model discloses with automatic cloth cutting, automatic weighing, automatic filter material filling and automatic press down equipment be in the same place, subtracted manual weighing, filling and the link of pressing, can uninterruptedly provide the filter material of basis weight to realized the continuity of filling, and the weight of the material of filling is unanimous, the machine is pressed comparatively levelly and smoothly, improved filling efficiency greatly, the utility model discloses whole procedure only needs an operation workman, has improved work efficiency greatly, has alleviateed workman's intensity of labour.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a schematic cross-sectional view taken along line A-A of FIG. 2 according to the present invention;

fig. 4 is a top view of the present invention.

Description of the parts: 1. rollers I, 2, rollers II, 3, a pressure gauge, 4, air cylinders I, 5, rollers III, 6, air cylinder rods I, 7, a cutter, 8, a cloth cutting motor, 9, a sliding table, 10, a control cabinet A, 11, an ultrasonic welding machine head, 12, an ultrasonic welding machine, 13, a carbon feeding port, 14, an alumina ball feeding port, 15, a material bearing table, 16, a spring, 17, an induction weighing box, 18, a turnover motor, 19, a material outlet I, 20, a material conveying pipe, 21, a gravity block, 22, a material outlet II, 23, a transverse frame pushing connecting rod, 24, a transverse frame pushing air cylinder, 25, a longitudinal frame pushing connecting rod, 26, a longitudinal frame pushing air cylinder, 27, a longitudinal moving slide way, 28, a rack, 29, a cabinet, 30, a fixed plate, 31, an air cylinder support, 32, a cabinet body, 33, a sliding plate, 34, a cloth cutting air cylinder, 35, a transverse moving slide way, 36, a push plate, 37 and a control button, 38. welding inductor, 39, welding inductor connecting rod, 40, plastic frame clamping plate, 41, control cabinet B, 42, turnover connecting rod, 43, filter material automatic lifting platform, 44, pressing automatic lifting platform, 45, gas connecting pipe, 46, lifting stop block, 47, plastic frame moving platform, 48, infrared inductor, 49, bottom plate, 50, clamping block A, 51, clamping block B,52, clamping block A, 53, clamping block B, 54, cylinder fixing seat, 55, operation panel, 56, control button II, 57, pressing plate, 58, cutter cylinder rod, 59, vibrating table, 60, lifting cylinder, 61, sliding cylinder, 62 clamping block cylinder I, 63, clamping block cylinder rod, 64, clamping block connecting rod I, 65, clamping block connecting rod II, 66, clamping block cylinder II, 67, cloth cutting rod, 68, fixing rod, 69 and pushing block.

Detailed Description

For a better understanding and an implementation, the present invention is further described below with reference to the accompanying drawings: the utility model provides a device of semi-automatic preparation windrow filter screen, includes frame 28, and the frame 28 below is equipped with switch board A10, and frame 28 one side is equipped with rack 29, and the rack 29 below is equipped with switch board B41, be equipped with automatic fabric cutting device and automatic welder on the frame 28, be equipped with automatic weighing device on the rack 29, the automatic weighing device below is equipped with automatic filter material filling device and automatic press device.

The automatic fabric cutting device comprises a fixing plate 30 arranged on a rack 28, a roller I1 is fixedly arranged above the fixing plate 30, a roller II 2 is arranged below the roller I1, a gap is reserved between the roller I1 and the roller II 2, a cylinder support 31 is arranged on the fixing plate 30 below the roller II 2, a cylinder I4 is arranged above the cylinder support 31, a roller III 5 is arranged in front of the cylinder support 31, a cylinder rod 6 of the cylinder I4 penetrates through the lower part of the cylinder support 31 to be connected with a clamping block A50, a clamping block B51 is arranged below the clamping block A50, the clamping block B51 is fixed with the cylinder support 31 through a fixing rod 68, and the clamping block A52 and the clamping block B53 are respectively connected with a clamping block cylinder I62 and a clamping block cylinder II 66 through a clamping block cylinder rod 63, a clamping block connecting rod I64 and a clamping block connecting rod II 65 to; a sliding table 9 is arranged below the clamping block B51, a cutter 7 and a cloth cutting motor 8 are arranged on a sliding plate 33 on the right side of the sliding table 9, the sliding plate 33 is fixed on the fixed plate 30 through a cylinder fixing seat 54, a cloth cutting cylinder 34 and the sliding plate 33 on the left side face are connected through a cloth cutting cylinder rod 67, and an inductor is arranged on the sliding table 9.

The automatic welding device comprises an ultrasonic welding machine 12 arranged on the right side of the automatic cloth cutting device, a transverse moving slide way 35 is arranged below a machine head 11 below the ultrasonic welding machine 12, the transverse moving slide way 35 and a longitudinal moving slide way 27 form a 90-degree right angle, and a plastic frame clamping plate 40 is arranged at the intersection of the longitudinal moving slide way 27 and the transverse moving slide way 35; the longitudinal moving slideway 27 is provided with a push block 69, the rear end of the push block 69 is connected with the longitudinal frame pushing cylinder 26 and the longitudinal frame pushing connecting rods 25 at two sides of the longitudinal frame pushing cylinder 26, the leftmost end of the transverse moving slideway 35 is provided with a push plate 36, the push plate 36 is connected with the transverse frame pushing cylinder 24 and the transverse frame pushing connecting rods 23 at two sides of the transverse frame pushing cylinder, the plane of the rack 28 at the front side of the transverse moving slideway 35 is provided with a control button I37, the front side of the slideway close to the head of the ultrasonic welding machine 12 is provided with a welding inductor 38, and the welding inductor 38 is fixed at one side of the transverse moving slideway.

The automatic weighing device comprises a cabinet body 32 on a cabinet 29, an operation panel 55 and a weighing and material bearing control button II 56 are arranged on the cabinet body 32, a carbon feeding hole 13 and an alumina ball feeding hole 14 are formed in the upper portion of the cabinet body 32, a carbon raw material bearing table and an alumina raw material bearing table 15 are correspondingly arranged in the cabinet body 32 below the carbon feeding hole 13 and the alumina ball feeding hole 14, the lower portion of each bearing table 15 is fixed on a vibrating table 59 vibrated through a spring 16, 4 induction weighing boxes 17 are arranged below the bearing table 15 in front, each induction weighing box 17 is connected with a turnover motor 18 through a turnover connecting rod 42, the bearing tables 15 and the induction weighing boxes 17 are arranged on a bottom plate 49, and the bottom plate 49 is fixed on the cabinet body 32.

Automatic filter material filling device is including locating I19 of discharge gate of the cabinet body 32 below, the box 17 of weighing of the internal induction of cabinet 32 is located I19 tops of discharge gate, I19 below of discharge gate is connected with conveyer pipe 20, the conveyer pipe 20 below is equipped with carries out the filter material automatic lifting platform 43 that goes up and down through lift cylinder 60, II 22 of discharge gate of conveyer pipe 20 below is located the interior below of filter material automatic lifting platform 43, filter material automatic lifting platform 43 below is for fixed planar plastic frame moving platform 47 on locating rack 29, filter material automatic lifting platform 43 is located the intermediate position of plastic frame moving platform 47, the liftable landing leg of filter material automatic lifting platform 43 both sides is located plastic frame moving platform 47 both sides.

The automatic pressing device comprises a pressing automatic lifting platform 44 arranged above a plastic frame moving platform 47, lifting support legs pressing two sides of the automatic lifting platform 44 are located on two sides of the plastic frame moving platform 47, a gravity block 21 and a pressing plate 57 are arranged in the pressing automatic lifting platform 44, the upper portion of the pressing automatic lifting platform 44 is connected with a gas connecting pipe 45, and the pressing automatic lifting platform is lifted through a lifting cylinder.

The left side of the plastic frame moving platform 47 is provided with a liftable stop block 46, the slide rails on two sides of the liftable stop block 46 are positioned on two side edges of the plastic frame moving platform 47, the liftable stop block slides on the slide rails through a sliding cylinder 61, the length of the slide rails accounts for one third of the length of the whole plastic frame moving platform 47, and the left sides of the slide rails on two sides of the liftable stop block 46 are provided with infrared sensors 48.

And configuring a corresponding PLC automatic control system and a corresponding pneumatic system. Various parameters and programs are set in advance into the automatic control system.

Specifically, a plurality of plastic frames to be processed are placed in the plastic frame clamping plate 40, the non-woven fabric passes through the roller I1, the roller II 2 and the roller III 5 and enters the space between the clamping block A50 and the clamping piece A52 and the space between the clamping block B51 and the clamping piece 53, and the non-woven fabric moves downwards. When the fabric cutting motor 8 is started, a hand is placed on the sliding table 9, the sliding plate 33 is driven by the fabric cutting cylinder 34 to move leftwards through the fabric cutting cylinder rod 67 to drive the cutter 7 to cut the non-woven fabric according to the set length and fall onto the sliding table 9 below, and after the cut non-woven fabric on the sliding table 9 is taken away, a sensor on the sliding table 9 sends a signal, the fabric cutting motor 8 is started, and fabric cutting is started again; meanwhile, the longitudinal frame pushing cylinder 26 and the longitudinal frame pushing connecting rod 25 push the pushing block 69 forwards, the pushing block 69 pushes the plastic frame in front to move in the longitudinal moving slide way 27 and push to the leftmost side of the transverse moving slide way 35, cut non-woven fabrics are manually taken into the plastic frame in the leftmost side of the transverse moving slide way 35 from the sliding table 9, the control button I37 is pressed, the transverse frame pushing cylinder 24 acts, the transverse frame pushing connecting rod 23 acts forwards, the pushing plate 36 in front is driven to push the plastic frame in the leftmost side of the transverse moving slide way 35 rightwards, the plastic frame is pushed to the lower side of the ultrasonic welding machine 12, after being sensed by the welding sensor 38 fixed on the transverse moving slide way 35 through the welding sensor connecting rod 39, the ultrasonic welding joint 11 acts downwards, the non-woven fabrics are welded into the plastic frame, and after the welding is completed, the plastic frame is ejected by the next plastic frame.

The welded plastic frame is manually placed on the leftmost side of a plastic frame moving platform 41, after an infrared sensor 48 arranged on the left side of a slide rail on two sides of a lifting stop block 46 senses the plastic frame below the plastic frame, a lifting cylinder 60 acts, the lifting sliding table 46 descends to fix the plastic frame, the plastic frame is driven to move forwards through a sliding cylinder 61 and moves to the position below a filter material automatic lifting table 43, the lifting sliding table 46 ascends and retreats, at the moment, the filter material automatic lifting table 43 and a pressing automatic lifting table 44 descend simultaneously to act downwards, because no plastic frame is arranged below the pressing automatic lifting table 44 on the right side, the first flow is air pressure, carbon raw materials and alumina ball raw materials pass through a discharge port II 22 in the filter material automatic lifting table 43 and enter the plastic frame in a filtering mode, then the filter material automatic lifting table 43 and the pressing automatic lifting table 44 ascend, and are pushed to the position below the filter material automatic lifting table 43 along with the next plastic frame, and pushing the filled plastic frame to the position below the automatic pressing lifting table 44, simultaneously filtering and pressing when the automatic filter material lifting table 43 and the automatic pressing lifting table 44 move downwards again, pushing out the pressed plastic frame along with the movement of the next plastic frame towards the right, and repeating the steps by analogy.

The utility model discloses only need an operation workman, with the artifical plastic frame of placing of the good non-woven fabrics of automatic fabric cutting device, place the automatic filling device that strains with the good plastic frame that welds again, other processes are accomplished by automatic equipment, have alleviateed workman's intensity of labour greatly, have improved work efficiency.

Claims (7)

1. The utility model provides a device of semi-automatic preparation windrow filter screen, includes frame (28), and frame (28) below is equipped with switch board A (10), and frame (28) one side is equipped with rack (29), and rack (29) below is equipped with switch board B (41), its characterized in that be equipped with automatic fabric cutting device and automatic welding device in frame (28), be equipped with automatic weighing device on rack (29), the automatic weighing device below is equipped with automatic filter material filling device and automatic press device.

2. The device for semi-automatically manufacturing the stockpiling filter screen according to claim 1, wherein the automatic fabric cutting device comprises a fixing plate (30) arranged on a rack (28), a roller I (1) is fixedly arranged above the fixing plate (30), a roller II (2) is arranged below the roller I (1), a gap is reserved between the roller I (1) and the roller II (2), an air cylinder support (31) is arranged on the fixing plate (30) below the roller II (2), an air cylinder I (4) is arranged above the air cylinder support (31), a roller III (5) is arranged in front of the air cylinder support (31), an air cylinder rod (6) of the air cylinder I (4) penetrates through the lower part of the air cylinder support (31) to be connected with a clamping block A (50), a clamping block B (51) is arranged below the clamping block A (50), the clamping block B (51) is fixed with the air cylinder support (31) through a fixing rod (68), and a clamping piece A (52) and a clamping piece B (53) are connected through a clamping block air cylinder rod (63) and a clamping block, The clamping block connecting rod II (65) is respectively connected with the clamping block cylinder I (62) and the clamping block cylinder II (66) so as to realize the clamping and loosening processes of the filter cloth; a sliding table (9) is arranged below the clamping block B (51), a cutter (7) and a cloth cutting motor (8) are arranged on a sliding plate (33) on the right side of the sliding table (9), the sliding plate (33) is fixed on the fixed plate (30) through a cylinder fixing seat (54), a cloth cutting cylinder (34) on the left side face is connected with the sliding plate (33) through a cloth cutting cylinder rod (67), and a sensor is arranged on the sliding table (9).

3. The device for semi-automatically manufacturing the stockpiling filter screen according to the claim 1, characterized in that the automatic welding device comprises an ultrasonic welding machine (12) arranged at the right side of the automatic cloth cutting device, a transverse moving slide way (35) is arranged below a machine head below the ultrasonic welding machine (12), the transverse moving slide way (35) and a longitudinal moving slide way (27) form a 90-degree right angle, and a plastic frame clamping plate (40) is arranged at the junction of the longitudinal moving slide way (27) and the transverse moving slide way (35); the longitudinal moving slideway (27) is provided with a push block (69), the rear end of the push block (69) is connected with a longitudinal frame pushing cylinder (26) and longitudinal frame pushing connecting rods (25) at two sides of the longitudinal frame pushing cylinder, the leftmost end of the transverse moving slideway (35) is provided with a push plate (36), the push plate (36) is connected with a transverse frame pushing cylinder (24) and transverse frame pushing connecting rods (23) at two sides of the transverse moving slideway (35), the plane of a rack (28) at the front side of the transverse moving slideway (35) is provided with a control button I (37), the front side of the slideway close to the head position of the ultrasonic welding machine (12) is provided with a welding inductor (38), and the welding inductor (38) is fixed at one side of the transverse moving slideway (35).

4. The device for semi-automatically manufacturing the stockpiling filter screen according to claim 1, wherein the automatic weighing device comprises a cabinet body (32) on a cabinet (29), an operation panel (55) and a weighing and bearing control button two (56) are arranged on the cabinet body (32), a carbon feeding port (13) and an alumina ball feeding port (14) are arranged above the cabinet body (32), a carbon raw material bearing platform and an alumina raw material bearing platform (15) are correspondingly arranged in the cabinet body (32) below the carbon feeding port (13) and the alumina ball feeding port (14), a vibration platform (59) vibrated by a spring (16) is fixed below each bearing platform (15), a plurality of induction weighing boxes (17) are arranged in front of each bearing platform (15), each induction weighing box (17) is connected with a turnover motor (18) by a turnover connecting rod (42), the bearing platforms (15) and the induction weighing boxes (17) are arranged on a bottom plate (49), the bottom plate (49) is fixed on the cabinet body (32).

5. The device for semi-automatically manufacturing the stockpile filter screen according to claim 4, wherein the automatic filter material filling device comprises a discharge port I (19) arranged below a cabinet body (32), an induction weighing box (17) in the cabinet body (32) is positioned above the discharge port I (19), the lower part of the discharge port I (19) is connected with a conveying pipe (20), an automatic filter material lifting platform (43) which can lift through a lifting cylinder (60) is arranged below the conveying pipe (20), a discharge port II (22) below the conveying pipe (20) is positioned below the automatic filter material lifting platform (43), a plastic frame moving platform (47) fixedly arranged on the upper plane of the cabinet (29) is arranged below the automatic filter material lifting platform (43), the automatic filter material lifting platform (43) is positioned in the middle of the plastic frame moving platform (47), and lifting support legs on two sides of the automatic filter material lifting platform (43) are positioned on two sides of the plastic frame moving platform (47).

6. The device for semi-automatically manufacturing the stockpiling filter screen according to claim 5, wherein the automatic pressing device comprises a pressing automatic lifting platform (44) arranged above the plastic frame moving platform (47), lifting legs at two sides of the pressing automatic lifting platform (44) are arranged at two sides of the plastic frame moving platform (47), a gravity block (21) and a pressing plate (57) are arranged in the pressing automatic lifting platform (44), and a gas connecting pipe (45) is connected above the pressing automatic lifting platform (44); the pressing automatic lifting platform is lifted through the lifting cylinder.

7. The device for semi-automatically manufacturing the windrow filter screen according to claim 5, wherein the left side of the plastic frame moving platform (47) is provided with a lifting stop block (46), slide rails on two sides of the lifting stop block (46) are positioned on two side edges of the plastic frame moving platform (47), the lifting stop block slides on the slide rails through a sliding cylinder (61), the length of the slide rails is one third of the length of the whole plastic frame moving platform (47), and the left sides of the slide rails on two sides of the lifting stop block (46) are provided with infrared sensors (48).

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