CN211221874U - Automatic water gap shearing machine - Google Patents
Automatic water gap shearing machine Download PDFInfo
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- CN211221874U CN211221874U CN201921887062.3U CN201921887062U CN211221874U CN 211221874 U CN211221874 U CN 211221874U CN 201921887062 U CN201921887062 U CN 201921887062U CN 211221874 U CN211221874 U CN 211221874U
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Abstract
The utility model relates to a mouth of a river automatic cutout machine, including the frame, be equipped with product material feeding unit, manipulator in the frame, cut mechanism and product unloader, product material feeding unit with cut between the mechanism, cut all through the manipulator butt joint between mechanism and the product unloader, cut the mechanism and include bottom plate, locating component and shearing module, locating component includes triaxial removal module, connecting plate, product profile modeling frock and locating module, cuts the module and includes the mounting panel, cuts slip table and cuts the module. The automatic water gap shearing machine can automatically shear the water gap, optimizes the process flow and solves the problems of low production efficiency and high cost; the precision problem of the water gap shearing is solved through the accurate positioning of the water gap and the shearing blade; by adopting a precise positioning tool and a shearing blade for heating and cutting, the section of the water gap is smooth and has no burrs, the individual difference is small, and the problem of the product yield is solved.
Description
Technical Field
The utility model relates to a communication product field of making, in particular to mouth of a river automatic cutout machine.
Background
At present, the method for cutting the LENS nozzle is generally manual cutting pliers processing, and the method has the problems that the nozzle cutting precision cannot meet the requirement, the individual processing difference is large, and the product yield is not high. In addition, the manual operation beat is slow, the high-speed production of the injection molding machine cannot be adapted to, the production efficiency is influenced, and the labor cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: in order to overcome the defects of the prior art, the automatic shearing machine for the water gap is provided.
In order to achieve the above technical effect, the utility model discloses a technical scheme is: a water gap automatic shearing machine comprises a rack, wherein a product feeding device, a mechanical arm, a shearing mechanism and a product discharging device are arranged in the rack, and the product feeding device and the shearing mechanism, and the shearing mechanism and the product discharging device are in butt joint through the mechanical arm;
the shearing mechanism comprises a bottom plate, a positioning assembly and a shearing assembly, the bottom plate is arranged in the rack, the positioning assembly is arranged on the bottom plate, and the shearing assembly is arranged above the positioning assembly;
the positioning assembly comprises a triaxial moving module, a connecting plate, a product profiling tool and a positioning module, the triaxial moving module is arranged on the bottom plate, the connecting plate is horizontally arranged above the triaxial moving module and is in transmission connection with the triaxial moving module, the product profiling tool is arranged above the connecting plate, the product profiling tool is connected with the connecting plate through a fixing plate, and the positioning module is arranged on the connecting plate and is used for fixing a product in the product profiling tool;
the utility model discloses a shearing assembly, including shearing subassembly, shearing slip table, shearing module, the vertical top that sets up at product profile modeling frock of mounting panel, shearing slip table sets up on the mounting panel, and shearing slip table can be followed the mounting panel and slided from top to bottom, shearing module includes drive arrangement and two removal blade holders, and two removal blade holders set up the front side at shearing slip table relatively, and the bottom of two removal blade holders all is equipped with heatable shearing blade, drive arrangement sets up the rear side at shearing slip table for drive two removal blade holders are close to each other or keep away from.
Preferably, the three-axis moving module comprises a Y-axis transplanting module, an X-axis sliding table and a Z-axis sliding table, the Y-axis transplanting module is arranged on the bottom plate, the Z-axis sliding table is arranged on the Y-axis transplanting module, the X-axis sliding table is arranged on the Z-axis sliding table, and the X-axis sliding table is connected with the connecting plate. The Y-axis transplanting module, the X-axis sliding table and the Z-axis sliding table are matched with each other and can drive the product profiling tool to move along the three-dimensional direction, so that the product profiling tool is close to the product feeding device firstly, moves to a shearing position after receiving a product, waits for shearing a water gap, and realizes the accurate positioning of the water gap.
Preferably, the positioning module comprises a double-head cylinder and two clamping seats, the double-head cylinder is horizontally arranged on the connecting plate, the two clamping seats are respectively arranged on two sides of the product profiling tool, and two ends of the double-head cylinder are respectively connected with the two clamping seats and used for driving the two clamping seats to be close to or far away from each other. The double-end cylinder can drive the two clamping seats to be close to or away from each other, and when the double-end cylinder is close to, the two clamping seats can clamp and fix the product exposed part of the product profiling tool, so that the product is prevented from shaking and deviating when the nozzle is sheared, and the precision of the nozzle shearing is ensured.
Preferably, the front side of the shearing sliding table is further provided with a guide rail, two ends of the guide rail are respectively provided with a sliding block, the two sliding blocks are respectively connected with the two movable tool holders in a one-to-one correspondence manner, the sliding blocks are connected with the guide rail in a sliding manner, and the moving direction of the sliding blocks is consistent with that of the movable tool holders. The slider can drive the movable cutter holder to slide stably along the guide rail, so that the smoothness and stability of movement of the shearing blade are ensured, the smooth burrs of the object are sheared by the water gap, and the yield of products is improved.
Preferably, both the two sliding blocks are provided with a limiter. The stopper can be controlled the interval of two removal blade holders, avoids shearing the blade and removes the dislocation, causes shearing the blade impaired or influences product mouth of a river shearing effect.
Preferably, the top and the bottom of the rack are respectively provided with a signal indicator lamp and an electric control cabinet, one side of the rack is provided with a human-computer interface, the rack is also internally provided with a slag discharge pipeline, one end of the slag discharge pipeline is positioned at one side of the bottom plate, and the other end of the slag discharge pipeline is positioned at the outer side of the rack. The signal indicator lamp can prompt the running state of the equipment, the electric control cabinet is responsible for running of all parts, the human-computer interface is convenient for a user to operate the equipment, and the slag discharge pipeline is convenient for discharging waste slag cut off from a water gap outwards.
Compared with the prior art, the beneficial effects of the utility model are that: the automatic water gap shearing machine can automatically shear the water gap, optimizes the process flow and solves the problems of low production efficiency and high cost; the precision problem of the water gap shearing is solved through the accurate positioning of the water gap and the shearing blade; by adopting a precise positioning tool and a shearing blade for heating and cutting, the section of the water gap is smooth and has no burrs, the individual difference is small, and the problem of the product yield is solved.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments, and it is obvious that the described embodiments are some embodiments, not all embodiments of the present invention.
Drawings
Fig. 1 is a schematic structural view of the automatic gate shearing machine of the present invention.
Fig. 2 is a schematic structural diagram of the shearing mechanism of the present invention.
Fig. 3 is an enlarged view of a portion a of fig. 2.
Fig. 4 is a schematic structural diagram of a product.
The reference numbers and corresponding designations in the drawings are: 1. the automatic cutting machine comprises a rack, 2, a product feeding device, 3, a manipulator, 4, a product discharging device, 5, a bottom plate, 6, a three-axis moving module, 7, a connecting plate, 8, a product profiling tool, 9, a positioning module, 10, a fixing plate, 11, a mounting plate, 12, a cutting sliding table, 13, a cutting module, 14, a guide rail, 15, a sliding block, 16, a limiter, 17, a signal indicator lamp, 18, an electric control cabinet, 19, a man-machine interface, 20, a slag discharge pipeline, 601, a Y-axis transplanting module, 602, an X-axis sliding table, 603, a Z-axis sliding table, 901, a double-head cylinder, 902, a clamping seat, 1301, a moving tool seat, 1302, a driving device and 1303, and a.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic drawings and illustrate the basic structure of the present invention only in a schematic manner, and thus show only the components related to the present invention.
As shown in fig. 1, an automatic water gap shearing machine comprises a frame 1, wherein a product feeding device 2, a manipulator 3, a shearing mechanism and a product blanking device 4 are arranged in the frame 1, and the product feeding device 2 is in butt joint with the shearing mechanism, and the shearing mechanism is in butt joint with the product blanking device 4 through the manipulator 3;
as shown in fig. 2-3, the shearing mechanism includes a bottom plate 5, a positioning assembly and a shearing assembly, the bottom plate 5 is installed in the machine frame 1, the positioning assembly is arranged on the bottom plate 5, and the shearing assembly is arranged above the positioning assembly;
the positioning assembly comprises a triaxial moving module 6, a connecting plate 7, a product profiling tool 8 and a positioning module 9, the triaxial moving module 6 is arranged on the bottom plate 5, the connecting plate 7 is horizontally arranged above the triaxial moving module 6 and is in transmission connection with the triaxial moving module 6, the product profiling tool 8 is arranged above the connecting plate 7, the product profiling tool 8 is connected with the connecting plate 7 through a fixing plate 10, and the positioning module 9 is arranged on the connecting plate 7 and is used for fixing a product in the product profiling tool 8;
the three-axis moving module 6 can drive the product profiling tool 8 to move between the product feeding device 2 and the product shearing position through the connecting plate 7, the product profiling tool 8 is specially made and can be matched with a product for use, the positioning module 9 can limit and fix the product in the product profiling tool 8, and the product is prevented from moving to influence the shearing effect when the nozzle is sheared.
The shearing assembly comprises a mounting plate 11, shearing slip table 12 and shearing module 13, the vertical setting of mounting plate 11 is in the top of product profile modeling frock 8, shearing slip table 12 sets up on mounting plate 11, shearing slip table 12 can be followed mounting plate 11 and slided from top to bottom, shearing module 13 includes drive arrangement 1302 and two removal blade holders 1301, two relative settings of removal blade holder 1301 are in the front side of shearing slip table 12, the bottom of two removal blade holders 1301 all is equipped with heatable shearing blade 1303, drive arrangement 1302 sets up the rear side at shearing slip table 12, a mutual approaching or keeping away from of two removal blade holders 1301 is used for driving.
During shearing, the shearing sliding table 12 can drive the shearing module 13 to move downwards to a specified height, and after the shearing blade 1303 is heated to a sufficient temperature, the driving device 1302 controls the two movable tool holders 1301 to approach each other, so as to drive the two shearing blades 1303 to shear the product nozzle.
The positioning module 9 comprises a double-head cylinder 901 and two clamping seats 902, the double-head cylinder 901 is horizontally arranged on the connecting plate 7, the two clamping seats 902 are respectively arranged on two sides of the product profiling tool 8, and two ends of the double-head cylinder 901 are respectively connected with the two clamping seats 902 and used for driving the two clamping seats 902 to be close to or far away from each other. The double-head cylinder 901 can drive the two clamping seats 902 to be close to or far away from each other, and when the double-head cylinder is close to, the two clamping seats 902 can clamp and fix the product exposed part of the product profiling tool 8, so that the product is prevented from shaking and deviating when the nozzle is sheared, and the precision of the nozzle shearing is ensured.
The front side of the shearing sliding table 12 is further provided with a guide rail 14, two ends of the guide rail 14 are respectively provided with a sliding block 15, the two sliding blocks 15 are respectively connected with the two movable tool holders 1301 in a one-to-one correspondence manner, the sliding blocks 15 are slidably connected with the guide rail 14, and the moving direction of the sliding blocks 15 is consistent with that of the movable tool holders 1301. The slider 15 can drive the movable tool apron 1301 to slide stably along the guide rail 14, so that the smoothness and stability of the movement of the shearing blade 1303 are guaranteed, the burrs of smooth objects are sheared by the water gap, and the yield of products is improved.
And the two sliding blocks 15 are respectively provided with a limiting stopper 16. The limiter 16 can control the distance between the two movable tool holders 1301, and prevent the shearing blade 1303 from moving over the position, which may damage the shearing blade 1303 or affect the shearing effect of the product nozzle.
The top and the bottom of frame 1 are equipped with signal indicator 17 and automatically controlled cabinet 18 respectively, and frame 1 one side is equipped with human-computer interface 19, still is equipped with slag discharging pipeline 20 in the frame 1, and slag discharging pipeline 20's one end is located one side of bottom plate 5, and its other end is located the outside of frame 1. The signal indicator lamp 17 can prompt the running state of the equipment, the electric control cabinet 18 is responsible for running of all parts, the human-computer interface 19 facilitates operation of the equipment by a user, and the slag discharge pipeline 20 facilitates outwards discharging waste slag cut off from a water gap.
The working principle is as follows: in use, the operator starts the apparatus via the human-machine interface 19, and the product feeding device 2 on the frame 1 can feed the products forward one by one until the products reach a designated position and are suspended. Meanwhile, the Y-axis transplanting module 601 in the three-axis moving module 6 drives the product profiling fixture 8 to move to a position close to the product feeding device 2, and actually, the product profiling fixture 8 is specially made and can be used in cooperation with a product (as shown in fig. 4, a cylindrical part is arranged at the bottom, two ends of the product profiling fixture are centrosymmetric about the cylindrical part, 4 shearing positions are respectively arranged at two ends of the product profiling fixture, and 8 positions are required to be sheared). The manipulator 3 grabs the product and puts into the product copying tool 8, and the lower half cylinder part of the product runs through the product copying tool 8. After the product was packed into, Y axle transplanted module 601 and drive the product and return to carry out position control location through X axle slip table 602 and Z axle slip table 603, make the accurate position in of product cut the position, and orientation module 9 starts, be close to each other by two holder 902 of double-end cylinder 901 drive, press from both sides the fixed with the half cylinder part down of product tight, remove the influence that causes when can avoiding cuting like this. After the product is positioned, the shearing sliding table 12 on the mounting plate 11 drives the shearing module 13 to move downwards to a specified height, the front side and the rear side of the shearing base 1301 can be provided with the heatable shearing blades 1303, when the shearing blades 1303 are heated to a sufficient temperature, the driving device 1302 controls the two movable cutter bases 1301 to be close to each other, the two shearing blades 1303 can shear the water gap of the product, and after the product is cut, the cut cannot burst, and the cut edge is smooth and has no burrs. After cutting the positions 1,3, 5 and 7, the positioning module 9 loosens the cylindrical part of the product, the manipulator 3 takes the product out of the product profiling tool 8, rotates 180 degrees, puts the product into the product profiling tool 8 again and fixes the product, the cutting process is repeated, the positions 2,4, 6 and 8 are continuously cut, and the cutting of the product nozzle is completed. And finally, taking out the products by the manipulator 3, transferring the products to a product blanking device 4, and sequentially conveying the products outwards by the product blanking device 4.
The equipment realizes automatic shearing of the LENS nozzle, optimizes the process flow and solves the problems of low production efficiency and high cost; the precision problem of water gap shearing is solved through the accurate positioning of the water gap and the shearing blade 1303; the precision positioning tool and the shearing blade 1303 are heated and cut, the section of the water gap is smooth and has no burrs, the individual difference is small, and the problem of the product yield is solved.
The present invention is not limited to the above specific embodiments, and for those skilled in the art, the above conception can be used without any creative work, and all the changes made fall within the protection scope of the present invention.
Claims (6)
1. The automatic water gap shearing machine is characterized by comprising a rack (1), wherein a product feeding device (2), a mechanical arm (3), a shearing mechanism and a product discharging device (4) are arranged in the rack (1), and the product feeding device (2) is in butt joint with the shearing mechanism, and the shearing mechanism is in butt joint with the product discharging device (4) through the mechanical arm (3);
the shearing mechanism comprises a bottom plate (5), a positioning assembly and a shearing assembly, wherein the bottom plate (5) is installed in the rack (1), the positioning assembly is arranged on the bottom plate (5), and the shearing assembly is arranged above the positioning assembly;
the positioning assembly comprises a triaxial moving module (6), a connecting plate (7), a product profiling tool (8) and a positioning module (9), the triaxial moving module (6) is arranged on the bottom plate (5), the connecting plate (7) is horizontally arranged above the triaxial moving module (6) and is in transmission connection with the triaxial moving module (6), the product profiling tool (8) is arranged above the connecting plate (7), the product profiling tool (8) is connected with the connecting plate (7) through a fixing plate (10), and the positioning module (9) is arranged on the connecting plate (7) and is used for fixing a product in the product profiling tool (8);
the shearing assembly comprises a mounting plate (11), a shearing sliding table (12) and a shearing module (13), wherein the mounting plate (11) is vertically arranged above a product profiling tool (8), the shearing sliding table (12) is arranged on the mounting plate (11), the shearing sliding table (12) can slide up and down along the mounting plate (11), the shearing module (13) comprises a driving device (1302) and two movable tool holders (1301), the two movable tool holders (1301) are arranged on the front side of the shearing sliding table (12) relatively, heatable shearing blades (1303) are arranged at the bottoms of the two movable tool holders (1301), the driving device (1302) is arranged on the rear side of the shearing sliding table (12) and is used for driving the two movable tool holders (1301) to be close to or far away from each other.
2. The automatic shearing machine for the water gap as claimed in claim 1, wherein the three-axis moving module (6) comprises a Y-axis transplanting module (601), an X-axis sliding table (602) and a Z-axis sliding table (603), the Y-axis transplanting module (601) is arranged on the bottom plate (5), the Z-axis sliding table (603) is arranged on the Y-axis transplanting module (601), the X-axis sliding table (602) is arranged on the Z-axis sliding table (603), and the X-axis sliding table (602) is connected with the connecting plate (7).
3. The automatic shearing machine for the water gap according to claim 2, characterized in that the positioning module (9) comprises a double-head cylinder (901) and two clamping seats (902), the double-head cylinder (901) is horizontally arranged on the connecting plate (7), the two clamping seats (902) are respectively arranged at two sides of the product profiling tooling (8), and two ends of the double-head cylinder (901) are respectively connected with the two clamping seats (902) and used for driving the two clamping seats (902) to approach or move away from each other.
4. The automatic shearing machine for the water gap as claimed in claim 1, wherein a guide rail (14) is further arranged on the front side of the shearing sliding table (12), sliding blocks (15) are arranged at two ends of the guide rail (14), the two sliding blocks (15) are respectively connected with the two movable tool holders (1301) in a one-to-one correspondence manner, the sliding blocks (15) are connected with the guide rail (14) in a sliding manner, and the moving direction of the sliding blocks (15) is consistent with that of the movable tool holders (1301).
5. A nozzle automatic shearing machine according to claim 4, characterized in that both the slides (15) are provided with stoppers (16).
6. A nozzle automatic shearing machine according to claim 1, characterized in that the top and the bottom of the frame (1) are respectively provided with a signal indicator lamp (17) and an electric control cabinet (18), one side of the frame (1) is provided with a man-machine interface (19), the frame (1) is further provided with a slag discharge pipe (20), one end of the slag discharge pipe (20) is positioned at one side of the bottom plate (5), and the other end is positioned at the outer side of the frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921887062.3U CN211221874U (en) | 2019-11-05 | 2019-11-05 | Automatic water gap shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921887062.3U CN211221874U (en) | 2019-11-05 | 2019-11-05 | Automatic water gap shearing machine |
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| Publication Number | Publication Date |
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| CN211221874U true CN211221874U (en) | 2020-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921887062.3U Active CN211221874U (en) | 2019-11-05 | 2019-11-05 | Automatic water gap shearing machine |
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| CN (1) | CN211221874U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757746A (en) * | 2019-11-05 | 2020-02-07 | 苏州天孚光通信股份有限公司 | Automatic water gap shearing machine |
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2019
- 2019-11-05 CN CN201921887062.3U patent/CN211221874U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110757746A (en) * | 2019-11-05 | 2020-02-07 | 苏州天孚光通信股份有限公司 | Automatic water gap shearing machine |
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