CN112877688B - Blade cladding equipment for blade cladding by using manipulator to take blade - Google Patents
Blade cladding equipment for blade cladding by using manipulator to take blade Download PDFInfo
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- CN112877688B CN112877688B CN202110038015.7A CN202110038015A CN112877688B CN 112877688 B CN112877688 B CN 112877688B CN 202110038015 A CN202110038015 A CN 202110038015A CN 112877688 B CN112877688 B CN 112877688B
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- 238000005253 cladding Methods 0.000 title claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000004372 laser cladding Methods 0.000 claims abstract description 35
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 239000000428 dust Substances 0.000 claims description 11
- 238000005192 partition Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 16
- 239000000155 melt Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C24/00—Coating starting from inorganic powder
- C23C24/08—Coating starting from inorganic powder by application of heat or pressure and heat
- C23C24/10—Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a blade cladding device for carrying out blade cladding by using a manipulator to take a blade; the automatic cladding machine comprises an automatic push broach mechanism, a cladding machine table and an automatic feeding mechanism, wherein a first mounting platform is arranged on one side of the cladding machine table, a second mounting platform is arranged on the other side of the cladding machine table, a laser cladding machine head mounting support is arranged on the first mounting platform, a laser cladding machine head is arranged on the laser cladding machine head mounting support, a manipulator is arranged on the second mounting platform, the manipulator drives a gripper assembly to take a cutter from the automatic push broach mechanism and move to the position under the laser cladding machine head, the laser cladding machine head carries out cladding on the cutting edge of the cutter, and the manipulator drives the cutter to move under the laser cladding machine head according to a set cladding track. According to the invention, the manipulator is adopted to drive the gripper assembly to move, and the manipulator drives the gripper assembly to operate according to the movement track set by the computer, so that the manual material taking and cladding operation can be replaced.
Description
Technical Field
The invention relates to a knife and shear manufacturing device, in particular to a knife edge cladding device for carrying out knife edge cladding by using a manipulator to take a knife.
Background
Laser cladding can be roughly divided into two main categories, namely preset laser cladding and synchronous laser cladding, according to the supply mode of cladding materials. The preset laser cladding is to place cladding materials on the cladding part of the surface of a base material in advance, then adopt laser beam irradiation scanning to melt, the cladding materials are added in the form of powder, wire and plate, wherein the powder form is the most commonly used. The synchronous laser cladding is to directly feed cladding material into a laser beam so as to complete feeding and cladding simultaneously. The cladding material is mainly fed in the form of powder, and some materials are synchronously fed by wires or plates. The blade cladding of the knife shear adopts a synchronous laser cladding mode to clad the blade. The strength of the cutting edge of the knife shear is improved by a cladding technology.
At present, the automation equipment for knife and shear cladding is still blank in the market, generally adopts the semi-automatic production mode of manual feeding and laser cladding equipment, and the cutter is pushed to enter the laser cladding equipment through the manual work to clad, and the cladding mode has low efficiency and high labor cost, has certain requirements on the proficiency of operators, and is not beneficial to batch production.
Disclosure of Invention
The invention aims to provide blade cladding equipment for carrying out blade cladding by using a manipulator to take a blade, aiming at the defects in the prior art.
In order to solve the above defects in the prior art, the technical scheme provided by the invention is as follows: the utility model provides an utilize manipulator to get sword and carry out cutting edge cladding's cutting edge cladding equipment, includes automatic push broach mechanism, melts and covers board and autoloading mechanism, it is equipped with first mounting platform to melt one side of board, the opposite side that melts and covers the board is equipped with the second mounting platform, be equipped with laser cladding aircraft nose installing support on the first mounting platform, be equipped with the laser cladding aircraft nose on the laser cladding aircraft nose installing support, be equipped with the manipulator on the second mounting platform, the manipulator drives tongs subassembly and follows automatic push broach mechanism department gets the sword, and remove to under the laser cladding aircraft nose, the cutting edge of laser cladding aircraft nose melts and covers the cutting edge of cutter, the manipulator drives the cutter according to the cladding orbit of setting for the below removal of laser cladding aircraft nose melts and covers.
The gripper assembly comprises a clamping jaw cylinder, the clamping jaw cylinder controls two clamping arms to open and close to clamp a tool, and clamping blocks are arranged on the corresponding surfaces of the two clamping arms.
The invention relates to an improvement of a blade cladding device for cladding a blade by using a manipulator to take a blade, wherein a dust collecting funnel is arranged under a cladding machine table corresponding to a laser cladding machine head, and a dust collecting drawer is arranged at a discharge port at the lower end of the dust collecting funnel.
The automatic tool pushing mechanism comprises a supporting table, a tool placing groove is formed in the supporting table, a longitudinal leveling assembly used for leveling the longitudinal leveling of the tool is arranged in the tool placing groove, a transverse pushing mechanism used for pushing the tool to approach the inner side wall of the tool placing groove is arranged at the bottom of the tool placing groove, a single-tool servo pushing mechanism is arranged on one side of the tool placing groove, a tool outlet is formed in the tool placing groove corresponding to one end corner of the cladding machine table, and the single-tool servo pushing mechanism controls a tool pushing plate to push the tool to extend out of the tool outlet.
The support table is provided with a knife outlet gap adjusting block at the position of the knife outlet, the knife outlet gap adjusting block is provided with a waist-shaped hole, and the mounting position of the knife outlet gap adjusting block is adjusted through the waist-shaped hole.
The cutter edge cladding device comprises a cutter placing groove, a cutter placing groove is formed in the cutter placing groove, a plurality of push rods are arranged in the cutter placing groove, the longitudinal leveling component comprises a plurality of push rods penetrating through the cutter placing groove, one ends of the push rods extend out of the cutter placing groove, one ends of the push rods extending out of the cutter placing groove are connected through a handle, one ends of the push rods extending into the cutter placing groove are connected through a push plate, the middle parts of the push rods are connected through an adjusting partition plate capable of adjusting the position, and a locking screw is arranged at the position, corresponding to each push rod, of the adjusting partition plate.
The transverse pushing mechanism comprises a pushing cylinder arranged at the bottom of the cutter placing groove, a piston rod end of the pushing cylinder is provided with a pushing block, the pushing block extends into the cutter placing groove from the bottom of the cutter placing groove, a strip-shaped hole for the pushing block to extend into is formed in the bottom of the cutter placing groove, and the pushing cylinder can drive the pushing block to move along the strip-shaped hole.
The single-knife servo push-out mechanism comprises a servo motor and a lead screw controlled to rotate by the servo motor, a lead screw nut is screwed on the lead screw, and the lead screw nut is connected with the cutter push plate.
As an improvement of the blade cladding equipment for carrying out blade cladding by using a manipulator to take the blade, when the single-blade servo push-out mechanism controls the cutter push plate to push out the cutter, the push cylinder of the transverse push-out mechanism can release the push pressure on the cutter.
As an improvement of the blade cladding equipment for cladding the blade by using the manipulator to take the blade, the automatic feeding mechanism comprises a feeding machine table, wherein a circulating type conveying belt is arranged on the feeding machine table and is driven by a feeding roller and a feeding motor.
Compared with the prior art, the invention has the advantages that: according to the invention, the manipulator is adopted to drive the gripper assembly to move, and the manipulator drives the gripper assembly to operate according to the movement track set by the computer, so that manual material taking and cladding can be replaced. The automatic push broach mechanism is adopted to supply the knives, and only one push knife can be pushed each time, so that the knife taking manipulator can take materials conveniently. The cutter feeding mode can stack a plurality of cutters at one time to be stored in the cutter placing groove, has the function of material preparation, facilitates the vertical stacking (the cutter edge is upward) of the cutters, and drives the cutters to run according to the set cutter cladding track after the cutter taking manipulator takes the materials. The invention has simple structure and convenient operation, and can improve the cladding efficiency of the knife scissors.
Drawings
The invention and its advantageous technical effects are described in further detail below with reference to the accompanying drawings and detailed description, in which:
fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a top view of the present invention.
Fig. 4 is a schematic structural view of the automatic push broach mechanism of the present invention.
Fig. 5 is a schematic view of the construction of the gripper assembly of the present invention.
Detailed Description
The invention will be further described below with reference to the drawings and specific examples, to which, however, embodiments of the invention are not restricted.
As shown in fig. 1 to 5, a blade cladding apparatus for blade cladding by using a manipulator to take a blade includes an automatic push broach mechanism 1, a cladding machine 2 and an automatic feeding mechanism 3, wherein a first mounting platform 4 is disposed on one side of the cladding machine 2, a second mounting platform 5 is disposed on the other side of the cladding machine 2, a laser cladding machine head mounting bracket 6 is disposed on the first mounting platform 4, a laser cladding machine head 7 is disposed on the laser cladding machine head mounting bracket 6, a manipulator 8 is disposed on the second mounting platform 5, the manipulator 8 drives a gripper assembly 9 to take a blade from the automatic push broach mechanism 1 and move to a position right below the laser cladding machine head 7, the laser cladding machine head 7 performs cladding on the blade of the blade 10, and the manipulator 8 drives the blade 10 to move below the laser cladding machine head 7 according to a set cladding track.
Preferably, the gripper assembly 9 includes a clamping jaw air cylinder 91, the clamping jaw air cylinder 91 controls two clamping arms 92 to open and close the clamping tool 10, and clamping blocks 93 are disposed on corresponding surfaces of the two clamping arms 92.
Preferably, a dust collecting funnel 101 is arranged under the cladding machine table 2 corresponding to the laser cladding machine head 7, and a dust collecting drawer is arranged at a discharge port at the lower end of the dust collecting funnel 101. The dust collection drawer can freely draw out the cleaning dust.
Preferably, the automatic push broach mechanism 1 includes a supporting table 11, a knife placing groove 12 is arranged on the supporting table 11, a longitudinal parallel and level assembly 13 for pushing a longitudinal parallel and level of a knife is arranged in the knife placing groove 12, a transverse pushing mechanism 14 for pushing the knife to approach the inner side wall of the knife placing groove 12 is arranged at the bottom of the knife placing groove 12, a single-knife servo push-out mechanism 15 is arranged on one side of the knife placing groove 12, a knife outlet 16 is arranged at a corner of one end, corresponding to the cladding machine table 2, of the knife placing groove 12, and the single-knife servo push-out mechanism 15 controls a knife push plate 17 to push the knife 10 to extend out of the knife outlet 16.
Preferably, a knife outlet gap adjusting block 18 is arranged at the position of the knife outlet 16 of the support platform 11, a waist-shaped hole is arranged on the knife outlet gap adjusting block 18, and the installation position of the knife outlet gap adjusting block 18 is adjusted through the waist-shaped hole, so that the gap size of the knife outlet 16 is adjusted to adapt to cutters with different thicknesses.
Preferably, vertical parallel and level subassembly 13 includes that many wear to establish the push rod 131 in the groove is put to the cutter, the one end of push rod 131 stretches out outside groove 12 is put to the cutter, many push rods 131 stretch out the one end that groove 12 is put to the cutter and pass through handle 132 and connect, many push rods 131 stretch into the one end that groove 12 is put to the cutter and pass through push pedal 133 and connect, many push rods 131's middle part is connected through the adjusting the baffle 134 that can adjusting the position, the position that adjusting the baffle 134 corresponds every push rod 131 all is equipped with locking screw 135.
Preferably, horizontal pushing mechanism 14 is including setting up the cylinder that bulldozes in groove 12 bottoms is put to the cutter, and bulldoze cylinder tailpiece and be equipped with bulldozing block 141, and bulldozing block 141 stretches into to the cutter from cutter putting groove 12 bottoms in, and groove 12 bottoms is put to the cutter is equipped with the bar hole 121 that supplies the bulldozing block to stretch into, and bulldoze the cylinder and can drive bulldozing block 141 and remove along bar hole 121.
Preferably, the single-blade servo pushing mechanism 15 includes a servo motor 151 and a screw 152 controlled by the servo motor 151 to rotate, the screw 152 is screwed with a screw nut 153, and the screw nut 153 is connected with the tool pushing plate 17.
Preferably, when the single-blade servo pushing mechanism 15 controls the blade pushing plate 17 to push the blade 10, the pushing cylinder of the lateral pushing mechanism 14 releases the pushing pressure on the blade 10, so that the blade pushing plate 17 can smoothly push the blade.
Preferably, the automatic feeding mechanism 3 includes a feeding machine table 31, and the feeding machine table 31 is provided with a circulating conveyor belt 32, and the circulating conveyor belt 32 is driven by a feeding roller and a feeding motor. The tool after cladding is carried to the endless belt 32 by the robot and sent out.
According to the invention, the manipulator is adopted to drive the gripper assembly to move, and the manipulator drives the gripper assembly to operate according to the motion track set by the PC, so that manual material taking and cladding can be replaced. The automatic push broach mechanism is adopted to supply the knives, and only one push knife can be pushed each time, so that the knife taking manipulator can take materials conveniently. The cutter feeding mode can stack a plurality of cutters at one time to be stored in the cutter placing groove, has the function of material preparation, facilitates the vertical stacking (the cutter edge is upward) of the cutters, and drives the cutters to run according to the set cutter cladding track after the cutter taking manipulator takes the materials. The invention has simple structure and convenient operation, and can improve the cladding efficiency of the knife scissors.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and arrangements of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A cutting edge cladding device for cutting edge cladding by using a manipulator to take a cutter is characterized by comprising an automatic push-type cutter mechanism, a cladding machine table and an automatic feeding mechanism, wherein a first mounting platform is arranged on one side of the cladding machine table, a second mounting platform is arranged on the other side of the cladding machine table, a laser cladding machine head mounting bracket is arranged on the first mounting platform, a laser cladding machine head is arranged on the laser cladding machine head mounting bracket, a manipulator is arranged on the second mounting platform, the manipulator drives a gripper assembly to take the cutter from the automatic push-type cutter mechanism and move to a position right below the laser cladding machine head, the cutting edge of the cutter is clad by the laser cladding machine head, and the manipulator drives the cutter to move under the laser cladding machine head according to a cladding track set by a computer;
the automatic push-type broach mechanism comprises a supporting table, a cutter placing groove is formed in the supporting table, a longitudinal parallel and level assembly used for pushing a longitudinal parallel and level of a cutter is arranged in the cutter placing groove, a transverse pushing mechanism used for pushing the cutter to approach the inner side wall of the cutter placing groove is arranged at the bottom of the cutter placing groove, a single-cutter servo push-out mechanism is arranged on one side of the cutter placing groove, the cutter placing groove corresponds to one end corner of the cladding machine table and is provided with a knife outlet, and the single-cutter servo push-out mechanism controls a cutter push plate to push the cutter to be located, and the knife outlet extends out of the knife outlet.
2. The blade cladding apparatus for blade cladding by using a manipulator to take a blade according to claim 1, wherein the gripper assembly comprises a clamping jaw cylinder, the clamping jaw cylinder controls two clamping arms to open and close to clamp a blade, and clamping blocks are arranged on corresponding surfaces of the two clamping arms.
3. The blade cladding equipment for blade cladding by using the manipulator to take the blade according to claim 2, wherein a dust collection funnel is arranged under the cladding machine table corresponding to the laser cladding machine head, and a dust collection drawer is arranged at a discharge port at the lower end of the dust collection funnel.
4. The blade cladding device for blade cladding by using the manipulator to take the blade according to claim 1, wherein the support platform is provided with a blade outlet gap adjusting block at the position of the blade outlet, the blade outlet gap adjusting block is provided with a waist-shaped hole, and the installation position of the blade outlet gap adjusting block is adjusted through the waist-shaped hole.
5. The knife edge cladding device utilizing the manipulator to take the knife for knife edge cladding according to claim 1, wherein the longitudinal leveling assembly comprises a plurality of push rods penetrating through the knife placing groove, one ends of the push rods extend out of the knife placing groove, the ends of the push rods extending out of the knife placing groove are connected through a handle, the push rods extend into the ends of the knife placing groove and are connected through a push plate, the middle parts of the push rods are connected through adjusting partition plates capable of adjusting positions, and the adjusting partition plates are provided with locking screws corresponding to the push rods.
6. A blade cladding equipment for blade cladding by using a manipulator to take a blade according to claim 1, wherein the transverse pushing mechanism comprises a pushing cylinder arranged at the bottom of the blade placing groove, a pushing block is arranged at the piston rod end of the pushing cylinder, the pushing block extends into the blade placing groove from the bottom of the blade placing groove, a strip-shaped hole for the pushing block to extend into is arranged at the bottom of the blade placing groove, and the pushing cylinder can drive the pushing block to move along the strip-shaped hole.
7. The blade cladding device for blade cladding by using the manipulator to take the blade according to claim 1, wherein the single-blade servo ejection mechanism comprises a servo motor and a lead screw controlled by the servo motor to rotate, a lead screw nut is screwed on the lead screw, and the lead screw nut is connected with the tool pushing plate.
8. The blade cladding apparatus for blade cladding by using the manipulator to take the blade according to claim 6, wherein when the single-blade servo push-out mechanism controls the blade push plate to push out the blade, the push cylinder of the transverse push-out mechanism releases the push pressure on the blade.
9. The blade cladding equipment for blade cladding by using the manipulator to take the blade as claimed in claim 1, wherein the automatic feeding mechanism comprises a feeding table, and a circulating conveyor belt is arranged on the feeding table and is driven by a feeding roller and a feeding motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110038015.7A CN112877688B (en) | 2021-01-12 | 2021-01-12 | Blade cladding equipment for blade cladding by using manipulator to take blade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110038015.7A CN112877688B (en) | 2021-01-12 | 2021-01-12 | Blade cladding equipment for blade cladding by using manipulator to take blade |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112877688A CN112877688A (en) | 2021-06-01 |
| CN112877688B true CN112877688B (en) | 2022-09-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110038015.7A Active CN112877688B (en) | 2021-01-12 | 2021-01-12 | Blade cladding equipment for blade cladding by using manipulator to take blade |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115572971B (en) * | 2022-09-22 | 2024-04-26 | 吉林农业大学 | Laser cladding equipment for reinforcing rotary blade edge |
| CN119144954B (en) * | 2024-11-14 | 2025-03-11 | 山东胜宁电器有限公司 | Laser cladding equipment for cooker processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205974665U (en) * | 2016-08-26 | 2017-02-22 | 阳江东华激光智能科技有限公司 | Laser cladding workstation is cut to five metals sword |
| CN107282924B (en) * | 2017-07-10 | 2019-01-04 | 香港生产力促进局 | 3D printing device and method |
| CN109825832A (en) * | 2019-04-11 | 2019-05-31 | 重庆德新机器人检测中心有限公司 | A kind of laser melting coating automation equipment and its control method |
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Effective date of registration: 20240322 Address after: No. 5, 8th Road, Jiaoli East District, Zhongtang Town, Dongguan City, Guangdong Province, 523000 Patentee after: Guangdong Youhua New Material Technology Co.,Ltd. Country or region after: China Address before: 529500 b-1-2, Yinsha North 2nd Road, Yinling science and Technology Industrial Park, Jiangcheng, Yangjiang City, Guangdong Province Patentee before: Guangdong Youhua laser Intelligent Technology Co.,Ltd. Country or region before: China |
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