CN211219088U - Robot automatic weld workstation based on machine of shifting is assisted - Google Patents
Robot automatic weld workstation based on machine of shifting is assisted Download PDFInfo
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- CN211219088U CN211219088U CN201921249076.2U CN201921249076U CN211219088U CN 211219088 U CN211219088 U CN 211219088U CN 201921249076 U CN201921249076 U CN 201921249076U CN 211219088 U CN211219088 U CN 211219088U
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- turnover mechanism
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Abstract
The utility model discloses a robot automatic welding workstation based on positioner assists and shifts, including industrial robot, welding positioner and clear rifle device; the welding positioner comprises two oppositely arranged mounting frames, a turnover mechanism is arranged between the two mounting frames, the turnover mechanism is rotatably connected to the mounting frames, a first driving motor is arranged on one of the mounting frames and is in transmission connection with the turnover mechanism, two opposite fixing frames are arranged on two sides of the turnover mechanism, a rotatable turntable is arranged on each fixing frame, and the two turntables on the same side of the turnover mechanism are opposite; the industrial robot is positioned on one side of the welding positioner and is close to the welding positioner; still include the base, industrial robot, positioner and clear rifle device all set up on the base and base fixed connection. The robot automatic welding workstation based on the auxiliary displacement of the positioner is used for assembling welding, can be used for arc welding or spot welding, and is high in efficiency and safe.
Description
Technical Field
The utility model relates to a weldment work station, especially a robot automatic weld workstation based on machine of shifting is supplementary shifts.
Background
In the field of machining, many workpieces are often required to be welded, and the conventional manual welding mode is replaced by a robot welding workstation due to low efficiency and poor stability. The robot welding workstation is widely applied to occasions with large workpiece size, more and long welding seams, high welding requirements and high technical difficulty.
Disclosure of Invention
The utility model aims to provide a: the robot automatic welding workstation based on the auxiliary displacement of the positioner is used for splicing welding and can be used for arc welding or spot welding.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a robot automatic welding workstation based on positioner auxiliary deflection comprises an industrial robot, a welding positioner and a gun cleaning device; the welding positioner comprises two oppositely arranged mounting frames, a turnover mechanism is arranged between the two mounting frames, two ends of the turnover mechanism are respectively and rotatably connected onto the mounting frames, a first driving motor is arranged on one of the mounting frames and is in transmission connection with the turnover mechanism, two opposite fixing frames are arranged on two sides of the turnover mechanism, two fixing frames of each side are respectively arranged at two ends of the turnover mechanism, each fixing frame is provided with a rotatable turntable, the turnover mechanism is opposite to two turntables on the same side, and at least one fixing frame of each side is provided with a second driving motor which is in transmission connection with the turntable; the industrial robot is positioned on one side of the welding positioner and is close to the welding positioner; the gun cleaning mechanism comprises a support, a pneumatic motor provided with a gun cleaning reamer is arranged at the upper end of the support, a clamping mechanism is arranged right above the pneumatic motor, the clamping mechanism comprises a U-shaped groove support which is fixedly connected with the support and has an outward opening, a V-shaped block is arranged on one side of the U-shaped groove support, and a telescopic pressing device opposite to the V-shaped block is arranged on the other side of the U-shaped groove support; still include the base, industrial robot, positioner and clear rifle device all set up on the base and base fixed connection.
On the basis of the above scheme and as a preferable scheme of the scheme: and a reference pin with an upward pointed end is vertically arranged at the top end of the bracket.
On the basis of the above scheme and as a preferable scheme of the scheme: a slag receiving box is arranged right below the pneumatic motor and is fixedly connected with the bracket.
On the basis of the above scheme and as a preferable scheme of the scheme: the industrial robot is six joint robot, industrial robot passes through mount pad and base fixed connection, the both sides of mount pad articulate has the tripod, the tripod articulated shaft is vertical, rotates two tripods and is parallel to each other, sets up one and puts the thing platform and shelve on the tripod.
On the basis of the above scheme and as a preferable scheme of the scheme: and a safety fence is arranged on one side of the welding positioner opposite to the industrial robot, a rolling door is arranged on the safety fence, and an observation window is arranged on the rolling door.
On the basis of the above scheme and as a preferable scheme of the scheme: the rack is arranged on one side of the industrial robot and provided with a placing table, the placing table is supported on the base through a plurality of stand columns, and a first protection frame and a second protection frame are further arranged.
On the basis of the above scheme and as a preferable scheme of the scheme: two industrial robots are arranged in parallel to each other.
The beneficial effects of the utility model reside in that:
wherein drive tilting mechanism, be used for setting up welding jig's carousel upset through 2 driving motor at both ends to realize the free rotary motion of support under X, Y, Z rectangular coordinate system, thereby change the gesture of welding seam, industrial robot carries out quick accurate welding operation with this. Simple structure, convenient installation and high working efficiency. It is possible to prevent the industrial robot from performing welding work in one posture. The welding positioner rotates (translates) the workpiece to be welded to the optimal welding position. Even if the industrial robot is at the best working angle relative to the workpiece, the welding positions of all the parts of the workpiece can be changed to the places which are most beneficial to the position finding and welding of the welding gun of the industrial robot 1.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of another perspective structure of the present invention;
FIG. 3 is a schematic view of a part of the structure of the object placing table of the present invention;
FIG. 4 is a schematic structural view of a mounting seat portion of the present invention;
FIG. 5 is a schematic structural view of the gun cleaning device of the present invention;
fig. 6 is the utility model discloses a positioner structure schematic diagram.
In the figure: 1-an industrial robot, 2-a welding positioner, 3-a gun cleaning device, 4-a mounting rack, 5-a turnover mechanism, 6-a first driving motor, 7-a fixing rack, 8-a rotating disk, 9-a second driving motor, 10-a support, 11-a pneumatic motor, 12-a U-shaped groove support, 13-a V-shaped block, 14-a telescopic pressing device, 15-a base, 16-a reference pin, 17-a slag receiving box, 18-a mounting seat, 19-a tripod, 20-a placing table, 21-a safety fence, 22-a rolling door, 23-an observation window, 24-a placing rack, 25-an upright column, 26-a first protection frame, 27-a second protection frame and 28-a placing table.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only some embodiments, but not all embodiments of the present invention.
Referring to fig. 1-6, the robot automatic welding workstation based on the auxiliary deflection of the positioner is used for assembly welding and can be used for arc welding or spot welding. The robot automatic welding workstation based on the auxiliary displacement of the positioner comprises an industrial robot 1, a welding positioner 2 and a gun cleaning device 3; the welding positioner 2 comprises two oppositely arranged mounting frames 4, a turnover mechanism 5 is arranged between the two mounting frames 4, two ends of the turnover mechanism 5 are respectively and rotatably connected to the mounting frames 4, a first driving motor 6 is arranged on one of the mounting frames 4 and is in transmission connection with the turnover mechanism 5, two opposite fixing frames 7 are arranged on two sides of the turnover mechanism 5, two fixing frames 7 of each side are respectively arranged at two ends of the turnover mechanism 5, a rotatable turntable 8 is arranged on each fixing frame 7, the two turntables 8 on the same side of the turnover mechanism 5 are opposite, and at least one fixing frame 7 of each side is provided with a second driving motor 9 in transmission connection with the turntable 8; the industrial robot 1 is positioned on one side of the welding positioner 2 and is close to the welding positioner 2; the gun cleaning device 3 comprises a support 10, a pneumatic motor 11 provided with a gun cleaning reamer is arranged at the upper end of the support 10, a clamping mechanism is arranged right above the pneumatic motor 11, the clamping mechanism comprises a U-shaped groove support 12 which is fixedly connected with the support 10 and has an outward opening, a V-shaped block 13 is arranged on one side of the U-shaped groove support 12, and a telescopic pressing device 14 opposite to the V-shaped block 13 is arranged on the other side of the U-shaped groove support; still include base 15, industrial robot 1, positioner 2 and clear rifle device 3 all set up on base 15 with base 15 fixed connection. During the welding, according to the operation demand, set up spot welding welder or arc welding welder to industrial robot 1's mounting flange on, wherein drive tilting mechanism 5, the carousel 8 upset that is used for setting up welding jig through 2 driving motor at both ends to realize the free rotary motion of support under X, Y, Z rectangular coordinate system, thereby change the gesture of welding seam, industrial robot 1 carries out quick accurate welding jobs with this. Simple structure, convenient installation and high working efficiency. It is possible to avoid the industrial robot 1 performing welding work in one posture. The welding positioner 2 rotates (translates) the workpiece to be welded to an optimal welding position. Even if the industrial robot 1 is at the best working angle relative to the workpiece, the welding positions of all the parts of the workpiece can be changed to the places which are most beneficial to the position finding and welding of the welding gun of the industrial robot 1.
The top end of the support 10 is vertically provided with a reference pin 16 with an upward pointed end. The arc welding gun locking device is used for being matched with a pin hole arranged on a gripping apparatus of an arc welding gun to restrain the posture of the welding gun during gun cleaning. And a slag receiving box 17 is arranged right below the pneumatic motor 11 and is fixedly connected with the support 10, and the slag receiving box 17 is used for automatically receiving welding slag falling off during gun cleaning.
In particular, industrial robot 1 is six joint robot, industrial robot 1 passes through mount pad 18 and base 15 fixed connection, the both sides of mount pad 18 articulate there is tripod 19, tripod 19 articulated shaft is vertical, rotates two tripods 19 and is parallel to each other, sets up one and puts the thing platform 20 and rest on tripod 19. The placement table 20 is provided for temporarily placing a workpiece and assembling parts. The storage table can also be used for standing people or storage during the maintenance of a workstation, and the storage table 20 can be folded. When the tripod stand is folded, the object placing table 20 is taken down, and then the tripod 19 is rotated towards the side surface of the mounting seat and is folded.
A safety fence 21 is arranged on one side of the welding positioner 2 opposite to the industrial robot 1, a rolling door 22 is arranged on the safety fence 21, and an observation window 23 is arranged on the rolling door 22.
A placing rack 24 is provided on one side of the industrial robot 1, the placing rack 24 is provided with a placing table 28, the placing table 28 is supported on the base 15 by a plurality of columns 25, and a first protection frame 26 and a second protection frame 27 are further provided.
Two industrial robots 1 are arranged parallel to each other.
The robot automatic welding workstation based on the auxiliary displacement of the positioner can complete the automatic switching of welding programs through the butt joint of signals. Besides the robot control cabinet and the operation panel, the control system of the industrial robot 1 can be provided with a set of system controller and an operation box for controlling and detecting the action program of the whole set of equipment. If the arc welding is carried out, the program controls the welding displacement 2 and the actions of cleaning the gun, cutting the wire and spraying the silicon oil of the welding gun, wherein the actions of cleaning the gun, cutting the wire and spraying the silicon oil can be completed through the gun cleaning device 3. The control cabinet is connected with each station device, the welding power supply and the transmission line by adopting a standard wire slot; in a word, when the fixed posture can not meet the welding requirement, the welding positioner 2 can assist in displacement, and the industrial robot 1 obtains the optimal welding posture to complete the welding work. In addition, the automatic switching of the welding program can be completed through the butt joint of signals, and a safety fence, a grating and a rolling door are arranged to ensure the safety of welding operators
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. A robot automatic welding workstation based on positioner auxiliary deflection comprises an industrial robot (1), a welding positioner (2) and a gun cleaning device (3); the method is characterized in that: the welding positioner (2) comprises two oppositely arranged mounting frames (4), a turnover mechanism (5) is arranged between the two mounting frames (4), two ends of the turnover mechanism (5) are respectively and rotatably connected to the mounting frames (4), a first driving motor (6) is arranged on one of the mounting frames (4) and is in transmission connection with the turnover mechanism (5), two opposite fixing frames (7) are arranged on two sides of the turnover mechanism (5), two fixing frames (7) on each side are respectively arranged at two ends of the turnover mechanism (5), a rotatable turntable (8) is arranged on each fixing frame (7), the turnover mechanism (5) is opposite to the two turntables (8) on the same side, and a second driving motor (9) is arranged on at least one fixing frame (7) on each side and is in transmission connection with the turntable (8);
the industrial robot (1) is positioned at one side of the welding positioner (2) and is close to the welding positioner (2);
the gun cleaning device (3) comprises a support (10), a pneumatic motor (11) provided with a gun cleaning reamer is arranged at the upper end of the support (10), a clamping mechanism is arranged right above the pneumatic motor (11), the clamping mechanism comprises a U-shaped groove support (12) which is fixedly connected with the support (10) and has an outward opening, a V-shaped block (13) is arranged on one side of the U-shaped groove support (12), and a telescopic pressing device (14) opposite to the V-shaped block (13) is arranged on the other side of the U-shaped groove support;
still include base (15), industrial robot (1), positioner (2) and clear rifle device (3) all set up on base (15) and base (15) fixed connection.
2. The robot automatic welding workstation based on machine of shifting of claim 1 characterized in that: a reference pin (16) with an upward pointed end is vertically arranged at the top end of the support (10).
3. The robot automatic welding workstation based on machine of shifting of claim 1 characterized in that: a slag receiving box (17) is arranged right below the pneumatic motor (11) and is fixedly connected with the bracket (10).
4. The robot automatic welding workstation based on machine of shifting of claim 1 characterized in that: industrial robot (1) is six joint robot, industrial robot (1) is through mount pad (18) and base (15) fixed connection, the both sides of mount pad (18) articulate there is tripod (19), tripod (19) articulated shaft is vertical, rotates two tripods (19) and is parallel to each other, sets up one and puts thing platform (20) and shelf on tripod (19).
5. The robot automatic welding workstation based on machine of shifting of claim 1 characterized in that: a safety fence (21) is arranged on one side of the welding positioner (2) opposite to the industrial robot (1), a rolling door (22) is arranged on the safety fence (21), and an observation window (23) is arranged on the rolling door (22).
6. The robot automatic welding workstation based on machine of shifting of claim 1 characterized in that: a placing frame (24) is arranged on one side of the industrial robot (1), a placing table (28) is arranged on the placing frame (24), the placing table (28) is supported on a base (15) through a plurality of upright posts (25), and a first protection frame (26) and a second protection frame (27) are further arranged.
7. The robot automatic welding workstation based on machine of shifting of claim 1 characterized in that: two industrial robots (1) are arranged in parallel to each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921249076.2U CN211219088U (en) | 2019-08-03 | 2019-08-03 | Robot automatic weld workstation based on machine of shifting is assisted |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921249076.2U CN211219088U (en) | 2019-08-03 | 2019-08-03 | Robot automatic weld workstation based on machine of shifting is assisted |
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| Publication Number | Publication Date |
|---|---|
| CN211219088U true CN211219088U (en) | 2020-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921249076.2U Active CN211219088U (en) | 2019-08-03 | 2019-08-03 | Robot automatic weld workstation based on machine of shifting is assisted |
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| CN (1) | CN211219088U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112975172A (en) * | 2021-02-08 | 2021-06-18 | 华工法利莱切焊系统工程有限公司 | Laser welding tool |
| CN113664336A (en) * | 2021-07-23 | 2021-11-19 | 湖北水总水利水电建设股份有限公司 | Automatic welding equipment for hydraulic steel gate |
| CN113894421A (en) * | 2021-11-11 | 2022-01-07 | 广东宏石激光技术股份有限公司 | Laser welding system and welding method thereof |
| WO2022246960A1 (en) * | 2021-05-28 | 2022-12-01 | 南京昱晟机器人科技有限公司 | Intelligent welding robot and welding method thereof |
-
2019
- 2019-08-03 CN CN201921249076.2U patent/CN211219088U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112975172A (en) * | 2021-02-08 | 2021-06-18 | 华工法利莱切焊系统工程有限公司 | Laser welding tool |
| WO2022246960A1 (en) * | 2021-05-28 | 2022-12-01 | 南京昱晟机器人科技有限公司 | Intelligent welding robot and welding method thereof |
| CN113664336A (en) * | 2021-07-23 | 2021-11-19 | 湖北水总水利水电建设股份有限公司 | Automatic welding equipment for hydraulic steel gate |
| CN113894421A (en) * | 2021-11-11 | 2022-01-07 | 广东宏石激光技术股份有限公司 | Laser welding system and welding method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 314000 no.1699, Xingping 4th Road, Pinghu Economic Development Zone, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Zhicheng Technology Co., Ltd Address before: 314000 no.1699, Xingping 4th Road, Pinghu Economic Development Zone, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG INFROTRONIC PRECISION MACHINE TOOL TECHNOLOGY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |