CN211217578U - Thin cigarette capsule packing cellophane paper conveying quality on-line measuring device - Google Patents
Thin cigarette capsule packing cellophane paper conveying quality on-line measuring device Download PDFInfo
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- CN211217578U CN211217578U CN201922113261.5U CN201922113261U CN211217578U CN 211217578 U CN211217578 U CN 211217578U CN 201922113261 U CN201922113261 U CN 201922113261U CN 211217578 U CN211217578 U CN 211217578U
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Abstract
The utility model provides an on-line detection device for the transmission quality of the transparent paper for the small box package of fine cigarettes, which comprises an optical fiber, an optical fiber amplifier, a processing unit, a power module and a fixed width fixing bracket; the processing unit and the power supply module are installed in the equipment electric cabinet and are electrically connected with an electric system of the equipment electric cabinet; the optical fiber is arranged on the fixed-width fixed support, the fixed-width fixed support is arranged in a small box transparent paper conveying channel of the small box transparent paper, the optical fiber is physically connected with the optical fiber amplifier, and the optical fiber detects the edge of the small box transparent paper and sends the detection result to the processing unit. The detection device can identify common defects such as head and tail loss of the transparent paper, conveying deviation, colored and colorless joints and the like. The rejection signal can be accurately output, small cigarette packets wrapped by unqualified transparent paper are rejected at the rejection station, and the OPC system can accurately count the small cigarette packets. The installation and debugging are simple and convenient, no long-distance wiring exists, the original machine equipment is not damaged, and the original machine line is not changed. Low cost and good economic benefit.
Description
Technical Field
The utility model relates to a cigarette processing equipment for packing technical field, concretely relates to ramuscule cigarette capsule packing cellophane paper transmission quality on-line measuring device.
Background
The ZB45 type packaging machine and the YB65 type auxiliary machine are gradually changed into a main machine type for packaging and producing thin cigarettes (the diameter is 5.4 mm) in the tobacco industry of China. The YB65 type packaging machine is a cigarette packaging special device which is very mature in localization in the cigarette packaging industry in China, and is also a dominant machine type for domestic cigarette packaging production.
Cigarette forms the square and positive capsule that does not have cellophane parcel after host computer packing, the capsule passes through the push rod of YB65 type packagine machine entry or induced drafts the swinging boom and gets into YB 65's synchronous tooth belt, the intermittent type nature motion of tooth belt cooperation push rod, the capsule combines with the cellophane and gets into the forming wheel brick tower, the capsule is wrapping up the cellophane and has accomplished the folding of the long limit of side in the brick tower, capsule cellophane parcel quality detects and semi-manufactured goods carry output function, it carries out end portion folding and heat-seal to wrap up semi-manufactured goods tobacco bale entering tip folding station afterwards. The process is the main function and action characteristics of the YB65 type small box transparent paper packaging machine, wherein the small box transparent paper is roll type ultrathin PPC material mostly, the small box transparent paper can be stably conveyed to a small box transparent paper synchronous channel through the extension release control of a mechanical brake unwinding device or an electric brake unwinding device, and the small box transparent paper passes through the synchronous conveying channel and then is combined with the small box of the cigarette packet for packaging.
In the process, the YB65 delivery standard is only provided with small box transparent paper fracture check, small box transparent paper stay wire existence detection and small box transparent paper joint existence detection, and transparent paper deviation detection is installed on an arc-shaped plate of a forming wheel brick tower, when a YB65 type packaging machine is used for the production of thin cigarette small box transparent paper packages, because of the package requirement, the length of a head and tail lap is very limited, and the small box transparent paper incoming material is unstable, frequent false detection or invalidation is easily caused, and troubles are brought to production and marketing. The problem of unbalance exists in the cost of raw materials, the appearance quality of packages and the easy processing degree in the production process.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that there is above-mentioned defect among the prior art, provide a ramuscule cigarette capsule packing cellophane transport quality on-line measuring device, it is based on equipment material transport principle, under the condition of not doing the change to equipment, stably detects the judgement to the quality of capsule cellophane effectively, does not receive uncontrollable factors such as batch, thickness, the degree of progress of opening, thermal contraction phenomenon of material to influence simultaneously.
According to the utility model discloses, a ramuscule cigarette capsule packing cellophane delivery quality on-line measuring device is provided, include: the device comprises an optical fiber, an optical fiber amplifier, a processing unit, a power supply module and a fixed-width fixing support; the processing unit and the power supply module are arranged in the equipment electric cabinet and are electrically connected with an electric system of the equipment electric cabinet; the optical fiber is arranged on the fixed-width fixed support, the fixed-width fixed support is arranged in a small box transparent paper conveying channel of the small box transparent paper, the optical fiber is physically connected with the optical fiber amplifier, and the optical fiber detects the edge of the small box transparent paper and sends the detection result to the processing unit.
Preferably, the optical fibers detect the inner and outer edges of the capsule cellophane.
Preferably, the fixed-width fixing bracket is installed at an entrance of the capsule cellophane conveying passage of the capsule cellophane.
Preferably, the optical fibers do not contact the capsule cellophane in the capsule cellophane transport path.
Preferably, the processing unit is operable to determine the station at which the packet of cigarettes to be wrapped by the capsule of transparent paper arrives.
Preferably, the fiber launch angle is perpendicular to the angle of motion of the capsule cellophane.
Preferably, the distance of the fiber optic head from the cell transparency line is determined based on the maximum light feed brightness.
Preferably, the processing unit is mounted within a separate control electronics box.
Preferably, the fiber holder is mounted between the paper guide roller and the channel power wheel of the capsule cellophane.
Preferably, the processing unit is a PLC controller or a microprocessor.
The utility model discloses a ramuscule cigarette capsule packing cellophane transfer quality on-line measuring device compares prior art and has following advantage at least:
1. the utility model discloses a ramuscule cigarette capsule packing cellophane transfer quality on-line measuring device can the independent operation, has when not influencing equipment normal operating to launch the function switch, can open at any time as required and stop.
2. The utility model discloses a detection device can discern that cellophane head and the tail is lost, the cellophane carries skew, the coloured joint of cellophane, the colourless four types of common defects that connect of cellophane.
3. The utility model discloses a ramuscule cigarette capsule packing cellophane paper transmission quality on-line measuring device passes through the inside procedure setting of processing unit, can accurate output rejection signal, lets the capsule tobacco bale of unqualified cellophane paper parcel reject and OPC system can have accurate count rejecting the station.
4. The utility model discloses a ramuscule cigarette capsule packing cellophane quality of delivery on-line measuring device installation and debugging are simple, convenient, do not have long distance wiring, and original quick-witted equipment is not damaged, does not change original quick-witted circuit.
5. The utility model discloses a ramuscule cigarette capsule packing cellophane transfer quality on-line measuring device realizes that the cost is lower, economic interest nature is good.
Drawings
A more complete understanding of the present invention, and the attendant advantages and features thereof, will be more readily understood by reference to the following detailed description when considered in conjunction with the accompanying drawings wherein:
fig. 1 schematically shows a functional system block diagram of a device for on-line detection of the transparent paper conveying quality of a small cigarette packet package according to the preferred embodiment of the invention.
Fig. 2 is a side view schematically showing the structural installation of the transparent paper conveying quality on-line detection device for the small cigarette packet package according to the preferred embodiment of the invention.
Fig. 3 is a schematic top view showing the structural installation of the transparent paper conveying quality on-line detection device for the small cigarette packet according to the preferred embodiment of the invention.
Fig. 4 schematically shows an electrical working principle diagram of the device for detecting the transmission quality of the transparent paper for the small cigarette packet package on line according to the preferred embodiment of the invention.
It should be noted that the attached drawings are used for illustrating the present invention, and not for limiting the present invention. It is noted that the drawings representing structures may not be drawn to scale. Also, in the drawings, the same or similar elements are denoted by the same or similar reference numerals.
Detailed Description
In order to make the disclosure of the present invention clearer and easier to understand, the following detailed description of the present invention is made with reference to the accompanying drawings and specific embodiments.
Fig. 1 schematically shows a functional system block diagram of the device for detecting the transportation quality of the transparent paper for the small cigarette packet according to the preferred embodiment of the present invention, fig. 2 and fig. 3 respectively schematically show a side view and a top view of the device for detecting the transportation quality of the transparent paper for the small cigarette packet according to the preferred embodiment of the present invention, and fig. 4 schematically shows an electrical schematic diagram of the device for detecting the transportation quality of the transparent paper for the small cigarette packet according to the preferred embodiment of the present invention.
As shown in fig. 1, fig. 2, fig. 3 and fig. 4, the apparatus for detecting the transportation quality of the transparent paper for packaging the slim cigarette packet according to the preferred embodiment of the present invention comprises: the optical fiber 10, the optical fiber amplifier 20, the processing unit 30, the power supply module 40 and the fixed-width fixing bracket 50; wherein the processing unit 30 and the power module 40 are installed in the electrical cabinet of the equipment and electrically connected with the electrical system of the electrical cabinet of the equipment.
The optical fiber 10 is mounted on the fixed-width fixing bracket 50, the fixed-width fixing bracket 50 is mounted in the capsule transparency transport path 60 (e.g., entrance) of the capsule transparency 70, the optical fiber 10 is physically connected to the optical fiber amplifier 20, and the optical fiber 10 detects edges (e.g., inner and outer edges) of the capsule transparency 70 and transmits the detection result to the processing unit 30.
The processing unit 30 may be used, among other things, to determine the station at which the packet of cigarettes to be wrapped by the capsule of transparent paper arrives.
Preferably, the optical fiber 10 is installed on the conveying channel through a fixed-width fixing bracket, and the emission angle of the optical fiber is perpendicular to the movement angle of the capsule transparent paper 70. The distance between the optical fiber head and the small transparent paper is preferably the maximum light feeding brightness.
Preferably, the optical fibers on the fixed-width fixing bracket 50 can effectively detect the edge position of the qualified transparent paper.
Preferably, the processing unit is a PLC controller (programmable logic controller) or a microprocessor.
Preferably, the processing unit is electrically connected with the host electronic control system, and the rejection and equipment phase signals of the electronic control system are used.
In a preferred embodiment, the dc power supply is taken nearby near the inspection mounting location; the processing unit 30 is installed in an independent control box, and the practical function of the direct current power supply is to filter and stabilize voltage and reduce the influence of power supply fluctuation on detection. The processing unit 30 functions as a defective product triggering and judging device, a defective product station displacement signal storage device and a defective product rejecting signal generator.
In the preferred embodiment, the next packaging process is entered after passing through the capsule cellophane transport path 6 depending on the capsule cellophane direction of motion 1. In the process, the capsule transparent paper is in a tensioned state, the optical fibers are installed in a capsule transparent paper conveying channel 5 through an optical fiber fixing frame 2, the position selection is good enough not to influence normal conveying of the capsule transparent paper, the installation position cannot contact the transparent paper, and the inner edge and the outer edge of the transparent paper can be accurately detected.
In a preferred embodiment, the optical fiber holder is installed between the paper guide roller and the channel power wheel of the cell transparency, in consideration of a 90 ° feeding angle formed between the cell transparency in the feeding direction and the cell transparency channel, which can form a stable tension, and has a good effect of detecting the edge of the cell transparency.
In a preferred embodiment, the processing unit 30 synchronously reads the cigarette packet existence stations to judge the specific station where the cigarette packet to be wrapped by the small transparent paper arrives, and moves the change displacement of the memory station through an internal counter, and when the small transparent paper is detected to have deviation and quality defects, the result is output to the electric control cabinet of the YB65 type packaging machine, so that the purpose of judging the defects of the small transparent paper and taking out the cigarette packet wrapped by the defective transparent paper is achieved.
The transparent paper conveying quality is detected by selecting the installation position of the optical fiber fixing frame at the tail end of an inlet of the small box transparent paper conveying channel, when the problem of the transparent paper quality occurs, a rejection signal is sent to the processing unit, and the processing unit outputs an alarm or rejection signal.
The utility model discloses a ramuscule cigarette capsule packing cellophane conveying quality on-line measuring device can be to standard YB65 type packagine machine production diameter when being 5.4 mm ramuscule cigarette hard box packing, and stable effectual carrying quality to the cellophane carries out on-line monitoring, sends the warning or rejects when the cellophane defect appears or can not satisfy the transport state of qualified product demand. The device solves the problem that the quality defect of the transparent paper of the small box is difficult to detect when the standard YB65 type packaging machine is used for producing the hard box of the fine cigarette with the diameter of 5.4 mm. The scheme has the advantages of simple structure, convenience in installation and good use effect.
The utility model discloses a ramuscule cigarette capsule packing cellophane transfer quality on-line measuring device compares prior art and has following advantage at least:
1. the utility model discloses a ramuscule cigarette capsule packing cellophane transfer quality on-line measuring device can the independent operation, has when not influencing equipment normal operating to launch the function switch, can open at any time as required and stop.
2. The utility model discloses a detection device can discern that cellophane head and the tail is lost, the cellophane carries skew, the coloured joint of cellophane, the colourless four types of common defects that connect of cellophane.
3. The utility model discloses a ramuscule cigarette capsule packing cellophane paper transmission quality on-line measuring device passes through the inside procedure setting of processing unit, can accurate output rejection signal, lets the capsule tobacco bale of unqualified cellophane paper parcel reject and OPC system can have accurate count rejecting the station.
4. The utility model discloses a ramuscule cigarette capsule packing cellophane quality of delivery on-line measuring device installation and debugging are simple, convenient, do not have long distance wiring, and original quick-witted equipment is not damaged, does not change original quick-witted circuit.
5. The utility model discloses a ramuscule cigarette capsule packing cellophane transfer quality on-line measuring device realizes that the cost is lower, economic interest nature is good.
In addition, it should be noted that the terms "first", "second", "third", and the like in the specification are used for distinguishing various components, elements, steps, and the like in the specification, and are not used for representing a logical relationship or a sequential relationship between the various components, elements, steps, and the like, unless otherwise specified.
It is to be understood that while the present invention has been disclosed in terms of the preferred embodiment, it is not intended to limit the invention to the disclosed embodiment. To anyone skilled in the art, without departing from the scope of the present invention, the technical solution disclosed above can be used to make many possible variations and modifications to the technical solution of the present invention, or to modify equivalent embodiments with equivalent variations. Therefore, any simple modification, equivalent change and modification made to the above embodiments by the technical entity of the present invention all still fall within the protection scope of the technical solution of the present invention, where the technical entity does not depart from the content of the technical solution of the present invention.
Claims (10)
1. The utility model provides a ramuscule cigarette capsule packing cellophane conveying quality on-line measuring device which characterized in that includes: the device comprises an optical fiber, an optical fiber amplifier, a processing unit, a power supply module and a fixed-width fixing support; the processing unit and the power supply module are installed in the equipment electric cabinet and are electrically connected with an electric system of the equipment electric cabinet; the optical fiber is arranged on the fixed-width fixed support, the fixed-width fixed support is arranged in a small box transparent paper conveying channel of the small box transparent paper, the optical fiber is physically connected with the optical fiber amplifier, and the optical fiber detects the edge of the small box transparent paper and sends the detection result to the processing unit.
2. The apparatus of claim 1 wherein the optical fiber detects the inner and outer edges of the capsule of transparent paper.
3. The apparatus for on-line detecting the transportation quality of the cellophane paper of the fine cigarette packet pack according to claim 1 or 2, wherein the fixed-width fixing bracket is installed at the entrance of the packet cellophane paper transportation path of the packet cellophane paper.
4. The apparatus for on-line detection of transportation quality of cellophane of packets of fine cigarettes according to claim 1 or 2, wherein the optical fiber does not contact the packet cellophane in the packet cellophane transportation path.
5. The apparatus for on-line detection of the transportation quality of the cellophane cigarette packet wrapper according to claim 1 or 2, wherein the processing unit is adapted to determine the station where the cigarette packet to be wrapped by the packet of cellophane paper arrives.
6. The apparatus for on-line detection of transportation quality of cellophane of packets of fine cigarettes according to claim 1 or 2, wherein the emission angle of the optical fiber is perpendicular to the movement angle of the cellophane of the packet.
7. The apparatus for on-line detection of the transportation quality of cellophane paper for packets of fine cigarettes according to claim 1 or 2, wherein the distance of the fiber optic head from the straight line of the packet of cellophane paper is determined based on the maximum light feed brightness.
8. The apparatus for on-line detection of the cellophane transport quality of packets of fine cigarettes according to claim 1 or 2, characterized in that the processing unit is housed in a separate control electronics.
9. The apparatus for on-line detecting the transportation quality of the cellophane of the small cigarette packet package as claimed in claim 1 or 2, wherein the optical fiber fixing frame is installed between the paper guide roller of the small cigarette packet cellophane and the channel power wheel.
10. The apparatus for on-line detection of the transportation quality of cellophane paper for fine cigarette packet packaging according to claim 1 or 2, wherein the processing unit is a PLC controller or a microprocessor.
Priority Applications (1)
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CN201922113261.5U CN211217578U (en) | 2019-11-29 | 2019-11-29 | Thin cigarette capsule packing cellophane paper conveying quality on-line measuring device |
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CN201922113261.5U CN211217578U (en) | 2019-11-29 | 2019-11-29 | Thin cigarette capsule packing cellophane paper conveying quality on-line measuring device |
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CN211217578U true CN211217578U (en) | 2020-08-11 |
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CN201922113261.5U Active CN211217578U (en) | 2019-11-29 | 2019-11-29 | Thin cigarette capsule packing cellophane paper conveying quality on-line measuring device |
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