CN211202302U - Multistage roots pump vacuum economizer system - Google Patents
Multistage roots pump vacuum economizer system Download PDFInfo
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Abstract
本实用新型公开了一种多级罗茨泵真空节能系统,属于抽真空技术领域。包括:真空罐、若干罗茨真空泵、若干电机、以及机架,若干罗茨真空泵安装在机架上,每一电机与其中一罗茨真空泵驱动连接,若干罗茨真空泵通过管道与真空罐连通。本实用新型提供的一种多级罗茨泵真空节能系统利用罗茨真空泵的效率高的特点,采用多级罗茨真空泵共同分摊压差,从而实现了能够在保证可靠运行的基础上进一步节约能源、减少排放,从而实现降低成本、保护环境。
The utility model discloses a multi-stage roots pump vacuum energy-saving system, which belongs to the technical field of vacuum pumping. Including: a vacuum tank, several Roots vacuum pumps, several motors, and a frame, several Roots vacuum pumps are installed on the frame, each motor is drivingly connected to one of the Roots vacuum pumps, and several Roots vacuum pumps are connected with the vacuum tank through pipes. The multi-stage Roots pump vacuum energy-saving system provided by the utility model utilizes the characteristics of high efficiency of the Roots vacuum pump, and adopts the multi-stage Roots vacuum pump to share the pressure difference, thereby realizing further energy saving on the basis of ensuring reliable operation. , reduce emissions, thereby reducing costs and protecting the environment.
Description
技术领域technical field
本实用新型涉及抽真空技术领域,具体是涉及一种多级罗茨泵真空节能系统。The utility model relates to the technical field of vacuum pumping, in particular to a vacuum energy-saving system of a multi-stage roots pump.
背景技术Background technique
目前发电厂脱硫工艺应用中,普遍使用液环真空泵系统。该系统虽能满足在目前发电厂脱硫工艺应用中的真空度要求,但在发电厂脱硫工艺工况中,单台液环真空泵系统耗电量大、耗水量大、占地面积大、噪音大、维护成本高。At present, the liquid ring vacuum pump system is widely used in the application of desulfurization process in power plants. Although the system can meet the vacuum degree requirements in the current power plant desulfurization process application, but in the power plant desulfurization process conditions, a single liquid ring vacuum pump system consumes a lot of electricity, water, floor space and noise. , High maintenance cost.
实用新型内容Utility model content
针对现有技术中存在的上述问题,旨在提供一种多级罗茨泵真空节能系统,主要应用于发电厂脱硫工艺石膏脱水机抽真空的工序中,能够降低能耗,此外该系统为全干式系统故可以做到节水,另外可以提升抽真空系统的稳定性和可靠性。In view of the above problems existing in the prior art, the aim is to provide a multi-stage Roots pump vacuum energy-saving system, which is mainly used in the vacuuming process of the gypsum dehydrator in the desulfurization process of the power plant, and can reduce energy consumption. The dry system can save water and improve the stability and reliability of the vacuum system.
具体技术方案如下:The specific technical solutions are as follows:
一种多级罗茨泵真空节能系统,包括:真空罐、若干罗茨真空泵、若干电机、以及机架,若干罗茨真空泵安装在机架上,每一电机与其中一罗茨真空泵驱动连接,若干罗茨真空泵通过管道与真空罐连通。A multi-stage Roots pump vacuum energy-saving system, comprising: a vacuum tank, a plurality of Roots vacuum pumps, a plurality of motors, and a frame, a plurality of Roots vacuum pumps are installed on the frame, and each motor is drivingly connected to one of the Roots vacuum pumps, Several Roots vacuum pumps are connected to the vacuum tank through pipes.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,若干罗茨泵分为若干级,且相邻两级罗茨真空泵相互串联,相邻罗茨真空泵之间通过管道相互连通,位于首端的罗茨真空泵的吸气口通过管道与真空罐连通。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the feature that several Roots pumps are divided into several stages, and two adjacent Roots vacuum pumps are connected in series with each other, and adjacent Roots vacuum pumps are connected to each other through pipes. The suction port of the roots vacuum pump at the head end is communicated with the vacuum tank through a pipeline.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,每一级罗茨真空泵可以为单台罗茨真空泵或多台罗茨真空泵并联,且相邻罗茨真空泵之间通过管道相互连通。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the feature that each stage Roots vacuum pump can be a single Roots vacuum pump or multiple Roots vacuum pumps in parallel, and the adjacent Roots vacuum pumps pass through each other. The pipes are connected to each other.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,真空罐内部设置有装颗粒物质阻拦装置。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the feature that a particulate matter blocking device is arranged inside the vacuum tank.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,还包括若干换热器,相邻两级罗茨真空泵之间设置有换热器。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the following characteristics, and further includes a plurality of heat exchangers, and heat exchangers are arranged between two adjacent stages of Roots vacuum pumps.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,机架为型钢焊接件。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the feature that the frame is a section steel welded part.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,若干电机与一控制系统通讯连接。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the feature that a plurality of motors are connected in communication with a control system.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,每一罗茨真空泵的外侧均连接有一电机。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the feature that a motor is connected to the outside of each Roots vacuum pump.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,罗茨真空泵可以为任意类型的罗茨真空泵,包括但不仅限于普通双叶罗茨泵、气冷罗茨泵等。The above-mentioned multi-stage Roots pump vacuum energy-saving system also has the feature that the Roots vacuum pump can be any type of Roots vacuum pump, including but not limited to ordinary double-blade Roots pumps, air-cooled Roots pumps, and the like.
上述的一种多级罗茨泵真空节能系统中,还具有这样的特征,还包括压力温度仪表,压力温度仪表串联在各管道内,用来监控系统设备运行状态。The above-mentioned multi-stage roots pump vacuum energy-saving system also has such a feature, and further includes a pressure and temperature instrument, which is connected in series in each pipeline to monitor the operation state of the system equipment.
上述技术方案的积极效果是:The positive effects of the above technical solutions are:
本实用新型提供的一种多级罗茨泵真空节能系统,在发电厂脱硫石膏脱水工艺中,利用罗茨真空泵的效率高的特点,采用多级罗茨真空泵共同分摊压差,从而实现了能够在保证可靠运行的基础上进一步节约能源、减少排放,从而实现降低成本、保护环境。The utility model provides a multi-stage Roots pump vacuum energy-saving system. In the desulfurization gypsum dehydration process of a power plant, the multi-stage Roots vacuum pump is used to share the pressure difference by utilizing the high efficiency of the Roots vacuum pump, thereby realizing the On the basis of ensuring reliable operation, it can further save energy and reduce emissions, thereby reducing costs and protecting the environment.
附图说明Description of drawings
图1为本实用新型的一种多级罗茨泵真空节能系统的实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of a multi-stage Roots pump vacuum energy-saving system of the present invention.
附图中:1、罗茨真空泵一;2、罗茨真空泵二;3、电机;4、管道;5、真空罐。In the attached drawings: 1.
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,以下实施例结合附图1对本实用新型提供的一种多级罗茨泵真空节能系统作具体阐述。In order to make it easier to understand the technical means, creative features, goals and effects realized by the present invention, the following embodiment will specifically describe a multi-stage roots pump vacuum energy-saving system provided by the present invention in conjunction with FIG. 1 .
图1为本实用新型的一种多级罗茨泵真空节能系统的实施例的结构示意图;在本实施例中,该多级罗茨泵真空节能系统主要包括罗茨真空泵一1、罗茨真空泵二2、电机3、管道4、真空罐5。1 is a schematic structural diagram of an embodiment of a multi-stage Roots pump vacuum energy-saving system of the present invention; in this embodiment, the multi-stage Roots pump vacuum energy-saving system mainly includes Roots vacuum pump-1, Roots
一种多级罗茨泵真空节能系统中,该系统主要应用于发电厂脱硫工艺石膏脱水机抽真空的工艺中,罗茨真空泵一1和罗茨真空泵二2安装在机架上,两个电机3分别与罗茨真空泵一1、罗茨真空泵二2驱动连接,由电机来驱动罗茨真空泵内的转子进行旋转,罗茨真空泵一1、罗茨真空泵二2通过管道4与真空罐5连通。In a multi-stage Roots pump vacuum energy-saving system, the system is mainly used in the vacuuming process of gypsum dehydrator in the desulfurization process of power plants.
在一种优选的实施方式中,如图1所示,若干所述罗茨真空泵分为两级,包括罗茨真空泵一1和罗茨真空泵二2,其中罗茨真空泵一1和罗茨真空泵二2 相互串联,两组泵体之间通过管道4相互连通,位于首端的罗茨真空泵一1的吸气口通过管道4与真空罐5连通,位于首端的罗茨真空泵一1的吸气口通过管道与真空罐5连通。In a preferred embodiment, as shown in FIG. 1 , several Roots vacuum pumps are divided into two stages, including
在一种优选的实施方式中,罗茨真空泵一1或罗茨真空泵二2可以为单台罗茨真空泵或多台罗茨真空泵并联而成,且每一级内的相邻罗茨真空泵之间通过管道相互连通。In a preferred embodiment,
在一种优选的实施方式中,如图1所示,一般的该真空罐5为石膏脱水机真空罐,真空罐5内部设置有装颗粒物质阻拦装置,防止外部杂质进入罗茨真空泵内部,避免影响罗茨真空泵的作业。In a preferred embodiment, as shown in FIG. 1 , the
在一种优选的实施方式中,如图1所示,还包括若干换热器,相邻两级罗茨真空泵(1、2)之间设置有换热器,将连接管道内的热量散出到空气中,以避免罗茨真空泵内的热量过度集中以影响其正常工作。In a preferred embodiment, as shown in FIG. 1 , several heat exchangers are also included, and heat exchangers are arranged between two adjacent stages of Roots vacuum pumps (1, 2) to dissipate the heat in the connecting pipes into the air to avoid excessive concentration of heat in the Roots vacuum pump to affect its normal operation.
在一种优选的实施方式中,如图1所示,机架为型钢焊接件。In a preferred embodiment, as shown in FIG. 1 , the frame is a welded steel section.
在一种优选的实施方式中,如图1所示,两个电机3与一控制系统(图中未示出)通讯连接,控制系统可以统一控制两电机3的开闭。In a preferred embodiment, as shown in FIG. 1 , the two
在一种优选的实施方式中,如图1所示,每一罗茨真空泵(1、2)的外侧均连接有一电机3。In a preferred embodiment, as shown in FIG. 1 , a
在一种优选的实施方式中,如图1所示,罗茨真空泵可以为任意类型的罗茨真空泵,罗茨真空泵为气冷式罗茨真空泵;或罗茨真空泵为水冷式罗茨真空泵;或罗茨真空泵为转子内部冷却式罗茨真空泵;或罗茨真空泵为转子油膜冷却式罗茨真空泵,优选的采用气冷式罗茨真空泵。在罗茨真空泵的排气口处设置密集的冷却片,冷却片用冷水管进行冷却,或在泵的排气口处直接安装冷却水管,这样排气口处的气体就会降温,这种冷却方法能有效地散出罗茨泵转子在压缩气体中所产生的执量。In a preferred embodiment, as shown in FIG. 1 , the Roots vacuum pump can be any type of Roots vacuum pump, and the Roots vacuum pump is an air-cooled Roots vacuum pump; or the Roots vacuum pump is a water-cooled Roots vacuum pump; or The Roots vacuum pump is a rotor internal cooling Roots vacuum pump; or the Roots vacuum pump is a rotor oil film cooling Roots vacuum pump, preferably an air-cooled Roots vacuum pump. Set up dense cooling fins at the exhaust port of the Roots vacuum pump, and the cooling fins are cooled by cold water pipes, or directly install cooling water pipes at the exhaust port of the pump, so that the gas at the exhaust port will be cooled. The method can effectively dissipate the load generated by the rotor of the Roots pump in the compressed gas.
在一种优选的实施方式中,如图1所示,还包括压力温度仪表,压力温度仪表串联在各管道内,用于监控系统各设备的运行状态。In a preferred embodiment, as shown in FIG. 1 , a pressure and temperature instrument is also included, and the pressure and temperature instrument is connected in series in each pipeline to monitor the operation status of each device in the system.
以下,以一种具体的实施方式进行说明,需要指出的是,以下实施方式中所描述之结构、工艺、选材仅用以说明实施方式的可行性,并无限制本实用新型保护范围之意图。Hereinafter, a specific embodiment will be used for description. It should be pointed out that the structure, process and material selection described in the following embodiment are only used to illustrate the feasibility of the embodiment, and are not intended to limit the protection scope of the present invention.
该多级罗茨泵真空节能系统,采用两极罗茨真空泵串联设置,罗茨真空泵一和罗茨真空泵二分别由一电机驱动,其中罗茨真空泵一、罗茨真空泵二以及两电机安装在机架上,且罗茨真空泵一的吸气口与石膏脱水机的真空系统(即真空罐)连接,罗茨真空泵一的排气口与罗茨真空泵二的吸气口通过管道连通,此外罗茨真空泵一和罗茨真空泵二的排气口设置有换热器,用于散去罗茨真空泵内的热量,利用罗茨真空泵的效率高的特点,采用两级罗茨真空泵共同分摊压差,从而实现了能够在保证可靠运行的基础上进一步节约能源、减少排放,从而实现降低成本、保护环境。The multi-stage Roots pump vacuum energy-saving system adopts two-pole Roots vacuum pumps arranged in series.
以上仅为本实用新型较佳的实施例,并非因此限制本实用新型的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本实用新型说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本实用新型的保护范围内。The above are only the preferred embodiments of the present utility model, and are not intended to limit the embodiments and protection scope of the present utility model. Those skilled in the art should be able to realize that any changes made by using the contents of the description and illustrations of the present utility model The solutions obtained from equivalent replacements and obvious changes shall all be included in the protection scope of the present invention.
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