CN211201221U - Concrete intelligence maintenance system - Google Patents
Concrete intelligence maintenance system Download PDFInfo
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- CN211201221U CN211201221U CN201921716320.1U CN201921716320U CN211201221U CN 211201221 U CN211201221 U CN 211201221U CN 201921716320 U CN201921716320 U CN 201921716320U CN 211201221 U CN211201221 U CN 211201221U
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Abstract
The utility model relates to a concrete maintenance technical field specifically indicates a concrete intelligence maintenance system. The atomizing unit is arranged on the outer mold support, and the water mist pipe support is fixed at the bottom of the outer mold plate on the inner side of the outer mold support; the water mist pipe frame is of a pipe network structure formed by connecting a plurality of water pipes in a criss-cross mode and surrounding the outer side of concrete, and a propping structure used for limiting the horizontal movement of the water mist pipe frame is arranged on the inner side of the water mist pipe frame facing the concrete; the atomizing unit is communicated with the water mist pipe frame through a connecting hose; a plurality of nozzles are arranged on the inner side of the water mist pipe frame, and a maintenance film covers the outer side of the water mist pipe frame, which is far away from the concrete; the maintenance membrane is a waterproof membrane covering the outer side of the water mist pipe frame. The utility model discloses simple structure, convenient operation, whole maintenance system follow the exterior sheathing lift and remove, and atomization plant sprays water smoke maintenance effectual, has reduced the input of manpower and materials, has improved the efficiency of maintenance construction, has very big spreading value.
Description
Technical Field
The utility model relates to a concrete maintenance technical field specifically indicates a concrete intelligence maintenance system.
Background
At present, the concrete maintenance work of the main tower of the large bridge generally adopts manual watering and spraying maintenance. Workers need to cover a layer of water absorbing cloth on the surface of concrete after the template is demoulded, and then spray maintenance work is carried out according to experience or test data of a sensor, so that the efficiency is low, and the maintenance quality is difficult to guarantee. To solve this technical problem, a chinese utility model patent entitled "an automatic spray maintenance system for construction of a cable tower creeping formwork system" with patent number "CN 208815921U" introduces a maintenance system for creeping formwork construction, which includes a shower assembly fixed at the lower end of the creeping formwork system, the shower assembly surrounds the cable tower outside of the poured completion, and the concrete is maintained by spraying water through a nozzle. This system simple structure, the operation is also very convenient, but its shower assembly is for hanging the pipe network structure of establishing on the creeping formwork platform, and the shower assembly receives climatic environment's influence great, in case meet with strong wind weather, whole shower assembly can produce serious rocking, influences whole maintenance effect. Meanwhile, water sprayed on the water absorption cloth easily flows downwards along the outer wall of the concrete, and the appearance of the tower is polluted.
Disclosure of Invention
The utility model aims at solving the above-mentioned background art not enough, provide a concrete intelligence maintenance system.
The technical scheme of the utility model is that: the utility model provides a concrete intelligence maintenance system which characterized in that: the atomizing unit is arranged on the outer mold support, and the water mist pipe support is fixed at the bottom of the outer mold plate on the inner side of the outer mold support; the water mist pipe frame is of a pipe network structure formed by connecting a plurality of water pipes in a criss-cross mode and surrounding the outer side of concrete, and a propping structure used for limiting the horizontal movement of the water mist pipe frame is arranged on the inner side of the water mist pipe frame facing the concrete; the atomizing unit is communicated with the water mist pipe frame through a connecting hose; a plurality of nozzles are arranged on the inner side of the water mist pipe frame, and a maintenance film covers the outer side of the water mist pipe frame, which is far away from the concrete; the maintenance membrane is a waterproof membrane covering the outer side of the water mist pipe frame.
The further abutting structure can be connected to a supporting roller on the outer surface of the concrete in a vertical sliding manner; the supporting rollers are fixed on the inner side of the water mist pipe frame through roller bases.
The water mist pipe hanging rack is further included; the water mist pipe hanging frame is of a plate-shaped structure, the upper end of the water mist pipe hanging frame is hinged to the outer template, and the lower end of the water mist pipe hanging frame is fixed on the water mist pipe frame.
The device further comprises a maintenance film hanging rack; the maintenance film hanging frame comprises a hanging rod extending along the horizontal direction and a connecting rod, the upper end of the connecting rod is rotatably hinged to the outer template, and the lower end of the connecting rod is fixedly connected with the hanging rod through a U-shaped bolt; the upper end of the maintenance film is wound and fixed on the hanging rod.
The water mist pipe frame further comprises a plurality of pipe network units which are arranged at intervals along the circumferential direction of the concrete, and each group of pipe network units comprises two vertical pipelines which are arranged along the vertical direction and a plurality of transverse pipelines which are arranged between the two vertical pipelines and are arranged along the horizontal direction; and two ends of the transverse pipeline are respectively communicated with the two vertical pipelines at two sides.
The utility model has the advantages that: 1. the utility model discloses be provided with at the inboard of water smoke pipe support and support tight structure for the removal of restriction water smoke pipe support horizontal direction, avoid under the adverse weather condition, the water smoke pipe support can't accomplish maintenance work because of rocking, improved the security and the stability of whole maintenance system, water smoke pipe support and maintenance membrane all can go up and down together with the exterior sheathing in addition, need not artifical laying and spray the construction etc. have improved the efficiency of maintenance construction by a wide margin, have reduced the degree of difficulty of maintenance work;
2. the utility model discloses a support tight structure is along the horizontal direction support in the support gyro wheel of the concrete surface of pouring completion, and the support gyro wheel can not restrict the vertical removal of water smoke pipe support, but through supporting tightly at the concrete surface, restricts the removal that connects water smoke pipe support horizontal direction, and the support gyro wheel can not cause any damage to the concrete surface;
3. the utility model has the advantages that the water mist pipe rack is hung on the water mist pipe hanging rack, so that the upper end of the water mist pipe rack can swing to a certain extent under the action of gravity to rotate, the change of the concrete section can be adapted through the adjustment of the swinging gravity, and the universal adaptability of the whole maintenance system is improved;
4. the utility model has the advantages that the maintenance film is hung on the maintenance film hanging frame, the maintenance film is greatly convenient to install, and can be moved and adjusted relative to the outer template, so that the maintenance film can be better attached to the outer side of the water mist pipe frame, and a good heat-preservation and moisture-preservation closed space is formed;
5. the utility model discloses divide into many pipe network units with the water smoke pipe support, every pipe network unit forms through vertical pipeline and transverse pipe connection again, makes whole pipe network unit standardized, can adapt to the change of cable tower cross-section specification through adjusting pipe network unit quantity.
The utility model discloses simple structure, convenient operation, whole maintenance system follow the exterior sheathing lift and remove, and atomization plant sprays water smoke maintenance effectual, has reduced the input of manpower and materials, has improved the efficiency of maintenance construction, has very big spreading value.
Drawings
FIG. 1: the utility model discloses a schematic view of the maintenance system installation structure;
FIG. 2: the utility model discloses a side view of a water mist pipe frame and maintenance film mounting structure;
FIG. 3: the utility model discloses a schematic diagram of a mounting structure of a water mist pipe support;
FIG. 4: the utility model discloses a schematic view of a maintenance film mounting structure;
wherein: 1-an atomizing unit; 2-water mist pipe frame; 2.1-vertical pipes; 2.2-transverse ducts; 3, connecting a hose; 4, curing the membrane; 5, an outer template; 6, supporting rollers; 7-water mist pipe hanging rack; 8, hanging a rod; 9-a connecting rod; 10-external mold support.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and specific embodiments.
Referring to fig. 1 to 4, an intelligent concrete curing system, the curing system of this embodiment is located on an outer formwork 5 and an outer formwork support 10, the outer formwork support 10 can vertically move along a cable tower casting direction, and the outer formwork 5 vertically moves in a hoisting manner, so that the curing system of this embodiment can vertically move along with the outer formwork support 10 and the outer formwork 5, that is, the problem that the curing system needs to be temporarily laid after casting of each cable tower segment is completed is solved, and the curing system directly moves along with the outer formwork 5 to perform in-place memorial curing.
Wherein, the maintenance system of this embodiment is including fixing the water smoke pipe support 2 in the 5 bottoms of the inboard exterior sheathing of external mold support 10, and water smoke pipe support 2 is for encircleing the pipe network structure that is formed by many water pipes criss-cross connection in the concrete outside, and 2 inboards of water smoke pipe support are provided with a plurality of shower nozzles. The water mist pipe support 2 of this embodiment includes a plurality of pipe network units along concrete ring to interval arrangement, and every group pipe network unit includes two vertical pipeline 2.1 along vertical arrangement and many horizontal pipelines 2.2 that are located the edge horizontal direction between two vertical pipelines and arrange, and the both ends of horizontal pipeline 2.2 communicate with two vertical pipelines 2.1 of both sides respectively. By standardizing the pipe network units, the number of the pipe network units can be changed to adapt to the change of the concrete section.
This embodiment is provided with atomizing unit 1 on external mold support 10, and atomizing unit 1 passes through coupling hose 3 and water smoke pipe support 2 intercommunication, and atomizing unit 1 pours into water smoke pipe support 2 into through coupling hose 3 after with water atomization, and the water smoke in the water smoke pipe support 2 sprays the concrete surface of having built the completion through the shower nozzle and carries out the maintenance of moisturizing.
The upper end of water smoke pipe support 2 is articulated through water smoke pipe stores pylon 7 and is connected in 5 lower extremes of exterior sheathing, as shown in fig. 3, water smoke pipe stores pylon 7 is articulated to be connected in exterior sheathing 5, the platelike structure that the lower extreme was fixed on water smoke pipe support 2 for the upper end, and water smoke pipe support 2 can rock through water smoke pipe stores pylon 7 promptly, and this kind is rocked and is adjusted and to make water smoke pipe support 2 adapt to the concrete cross-section and change.
In order to avoid receiving external influence in the maintenance of water mist pipe support 2 in-process, this embodiment is provided with the structure of supporting tightly that is used for restricting 2 horizontal migration of water mist pipe support 2 towards the inboard of concrete at water mist pipe support 2. As shown in fig. 1, the abutting structure can be connected to a support roller 6 on the outer surface of the concrete in a vertically sliding manner, and the support roller 6 is fixed on the inner side of the water mist pipe rack 2 through a roller base. Support rollers 6 support on the concrete surface, have restricted the removal of 2 horizontal directions of water smoke pipe support, and support rollers 6 itself can be followed the vertical slip of concrete surface, has avoided the fish tail to the concrete surface.
As shown in fig. 1-2, in the embodiment, a maintenance film 4 covers the outer side of the water mist pipe support 2 away from the concrete, the maintenance film 4 is a waterproof film covering the outer side of the water mist pipe support 2, and the maintenance film 4 covers the outer side of the concrete to prevent water vapor from dissipating and the temperature from rapidly dropping.
The maintenance membrane 4 is fixed at the lower extreme of exterior sheathing 5 through the maintenance membrane stores pylon, as shown in fig. 4, and the maintenance membrane stores pylon includes peg 8 and the upper end rotation hinge that extends along the horizontal direction and connects in exterior sheathing 5, lower extreme through U type bolt and peg 8 fixed connection's connecting rod 9, and the upper end winding of maintenance membrane 4 is fixed on peg 8. The maintenance film 4 of this embodiment is cut into standardized unit pieces of polylith, bonds through magic subsides between the adjacent unit piece.
During actual construction, after concrete pouring of a certain stage of the cable tower is completed, the outer formwork 5 is demolded and moved vertically, the water mist pipe support 2 and the maintenance film 4 are moved to the concrete position along with the outer formwork 5 vertically, water mist is sprayed to the water mist pipe support 2 through the atomizing unit 1, the water mist is filled between the concrete and the maintenance film 4, and heat preservation and moisture preservation maintenance are carried out on the concrete.
After concrete curing of the section is completed, the water mist pipe frame 2 and the curing film 4 move to the next section along with the outer template 5, curing construction of the next section is carried out, and the curing construction of all sections is carried out in sequence until the curing construction of all sections is completed.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides a concrete intelligence maintenance system which characterized in that: comprises an atomizing unit (1) arranged on an outer mold support and a water mist pipe support (2) fixed at the bottom of an outer mold plate (5) at the inner side of the outer mold support (10); the water spray pipe support (2) is of a pipe network structure formed by connecting a plurality of water pipes in a criss-cross mode and surrounding the outer side of concrete, and a propping structure used for limiting the horizontal movement of the water spray pipe support (2) is arranged on the inner side, facing the concrete, of the water spray pipe support (2); the atomizing unit (1) is communicated with the water mist pipe frame (2) through a connecting hose (3); a plurality of nozzles are arranged on the inner side of the water mist pipe frame (2), and a maintenance film (4) covers the outer side of the water mist pipe frame (2) away from the concrete; the maintenance membrane (4) is a waterproof membrane covering the outer side of the water mist pipe frame (2).
2. The intelligent concrete curing system of claim 1, wherein: the abutting structure can be connected to a supporting roller (6) on the outer surface of the concrete in a vertical sliding manner; and the supporting roller (6) is fixed on the inner side of the water mist pipe frame (2) through a roller base.
3. The intelligent concrete curing system of claim 1, wherein: the device also comprises a water mist pipe hanging rack (7); the water spray pipe hanging rack (7) is of a plate-shaped structure, the upper end of the plate-shaped structure is hinged to the outer template (5), and the lower end of the plate-shaped structure is fixed on the water spray pipe rack (2).
4. The intelligent concrete curing system of claim 1, wherein: the device also comprises a maintenance film hanging rack; the maintenance film hanging frame comprises a hanging rod (8) extending along the horizontal direction and a connecting rod (9) with the upper end rotatably hinged to the outer template (5) and the lower end fixedly connected with the hanging rod (8) through a U-shaped bolt; the upper end of the maintenance film (4) is wound and fixed on the hanging rod (8).
5. The intelligent concrete curing system of claim 1, wherein: the water mist pipe support (2) comprises a plurality of pipe network units which are arranged at intervals along the circumferential direction of concrete, and each group of pipe network units comprises two vertical pipelines (2.1) which are arranged along the vertical direction and a plurality of transverse pipelines (2.2) which are arranged between the two vertical pipelines along the horizontal direction; two ends of the transverse pipeline (2.2) are respectively communicated with the two vertical pipelines (2.1) at two sides.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921716320.1U CN211201221U (en) | 2019-10-14 | 2019-10-14 | Concrete intelligence maintenance system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921716320.1U CN211201221U (en) | 2019-10-14 | 2019-10-14 | Concrete intelligence maintenance system |
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| CN211201221U true CN211201221U (en) | 2020-08-07 |
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| CN201921716320.1U Active CN211201221U (en) | 2019-10-14 | 2019-10-14 | Concrete intelligence maintenance system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113445783A (en) * | 2021-06-29 | 2021-09-28 | 中铁五局集团第一工程有限责任公司 | Telescopic intelligent concrete formwork support and control method thereof |
| CN116717071A (en) * | 2023-08-03 | 2023-09-08 | 山西一建集团有限公司 | Tool type aluminum alloy template assembly |
-
2019
- 2019-10-14 CN CN201921716320.1U patent/CN211201221U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113445783A (en) * | 2021-06-29 | 2021-09-28 | 中铁五局集团第一工程有限责任公司 | Telescopic intelligent concrete formwork support and control method thereof |
| CN113445783B (en) * | 2021-06-29 | 2022-05-13 | 中铁五局集团第一工程有限责任公司 | Telescopic intelligent concrete formwork support and control method thereof |
| CN116717071A (en) * | 2023-08-03 | 2023-09-08 | 山西一建集团有限公司 | Tool type aluminum alloy template assembly |
| CN116717071B (en) * | 2023-08-03 | 2023-10-10 | 山西一建集团有限公司 | Tool type aluminum alloy template assembly |
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