CN211199296U - Lifting device of immersion type steel wire quenching tank - Google Patents
Lifting device of immersion type steel wire quenching tank Download PDFInfo
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- CN211199296U CN211199296U CN201921626580.XU CN201921626580U CN211199296U CN 211199296 U CN211199296 U CN 211199296U CN 201921626580 U CN201921626580 U CN 201921626580U CN 211199296 U CN211199296 U CN 211199296U
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- guide roller
- deflector roll
- steel wire
- quenching
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Abstract
The utility model discloses a lifting device of immersion steel wire quenching groove, including quenching the groove, elevating system and control panel, elevating system includes the diaphragm, the symmetry sets up in the leading-in mechanism and the derivation mechanism of quenching groove top both sides, and set up in the guiding mechanism of quenching inslot portion, leading-in mechanism and derivation mechanism all include outer deflector roll and set up in the compression roller of outer deflector roll top, guiding mechanism includes the first deflector roll that sets gradually from left to right, the second deflector roll, the third deflector roll, the fourth deflector roll, fifth deflector roll and sixth deflector roll, the top of first deflector roll and sixth deflector roll is fixed in the diaphragm bottom through first telescopic machanism respectively. The utility model discloses can effectively improve the cooling effect of steel wire, make the medium temperature in the quenching groove even, and the temperature control in quenching groove is more accurate.
Description
Technical Field
The utility model belongs to the technical field of steel wire production, concretely relates to immersion steel wire quenches elevating gear of groove.
Background
In the production process of the steel wire, quenching treatment needs to be carried out on the steel wire so as to improve the sorbite content in the steel wire and ensure the mechanical property of the steel wire, the quenching tank is a container filled with a quenching medium, when a workpiece is immersed in the tank for cooling, quenching operation needs to be uniformly finished by the workpiece at a reasonable cooling speed so as to enable the workpiece to meet the technical requirements, the traditional quenching tank directly immerses the steel wire in the tank by using a compression roller for quenching treatment, but the temperature of the quenching medium in the quenching tank is not uniform enough, so that the temperature control on the quenching tank is not accurate enough, and the quenching effect of the steel wire is influenced.
Disclosure of Invention
For solving prior art's not enough, the utility model aims to provide an effectively improve the cooling effect of steel wire, make the medium temperature of quenching inslot even, and the immersion steel wire that the quenching bath temperature control is more accurate quenches the elevating gear in groove.
In order to achieve the above object, the utility model adopts the following technical scheme:
a lifting device of an immersion steel wire quenching tank comprises a quenching tank, a lifting mechanism and a control panel, wherein the lifting mechanism comprises a transverse plate, a leading-in mechanism and a leading-out mechanism which are symmetrically arranged at two sides of the top of the quenching tank, and a guide mechanism arranged in the quenching tank, the leading-in mechanism and the leading-out mechanism respectively comprise an outer guide roller and a press roller arranged above the outer guide roller, the guide mechanism comprises a first guide roller and a second guide roller which are sequentially arranged from left to right, the top of the first guide roller and the top of the sixth guide roller are fixed to the bottom of the transverse plate through first telescopic mechanisms respectively, the tops of the two ends of the second guide roller, the top of the third guide roller, the top of the fourth guide roller and the top of the fifth guide roller are fixedly connected with the lifting plate through supporting rods, the lifting plate is fixed to the bottom of the transverse plate through the second telescopic mechanisms, and the top of the press roller is fixed to the bottom of the transverse plate through the third telescopic mechanisms.
Preferably, aforementioned first telescopic machanism includes first cylinder and first telescopic link, and first cylinder is fixed in the bottom of diaphragm, and first cylinder is all connected in the transmission in the top of two first telescopic links, and the bottom is fixed in the top of first deflector roll and sixth deflector roll respectively to drive reciprocating of first deflector roll and sixth deflector roll respectively.
Preferably, the second telescopic mechanism comprises a second cylinder and a second telescopic rod, the second cylinder is fixed at the bottom of the transverse plate, the top end of the second telescopic rod is in transmission connection with the second cylinder, and the bottom end of the second telescopic rod is fixed at the top end of the lifting plate so as to drive the second guide roller, the third guide roller, the fourth guide roller and the fifth guide roller to move up and down.
More preferably, the bottom ends of the second guide roller and the third guide roller and the top ends of the fourth guide roller and the fifth guide roller are at the same horizontal height.
Further preferably, the third telescopic mechanism comprises a third cylinder and a third telescopic rod, the third cylinder is fixed to the bottom of the transverse plate, the top end of the third telescopic rod is in transmission connection with the third cylinder, and the bottom end of the third telescopic rod is fixed to the top end of the compression roller so as to drive the compression roller to move up and down.
Specifically, the first guide roller and the sixth guide roller, the second guide roller and the fifth guide roller, and the third guide roller and the fourth guide roller are symmetrically arranged about the vertical center line of the quenching tank.
Preferably, when the middle portion of the steel wire is located at the lowest position, the steel wire is wound to the bottom of the second guide roller through the outer guide roller of the guiding mechanism, then sequentially wound to the top of the third guide roller and the top of the fourth guide roller through the bottom of the second guide roller, then wound to the bottom of the fifth guide roller through the top of the fourth guide roller, and finally guided out through the outer guide roller of the guiding mechanism.
Still preferably, the cross plate is fixed to an upper side of the quenching bath by a bracket.
The utility model discloses an useful part lies in: the lifting device of the immersion steel wire quenching tank has simple structure and convenient use, can drive the steel wire to move up and down in the quenching tank through the lifting device, can effectively improve the cooling effect of the steel wire, can increase the flowing speed of a quenching medium, ensures that the temperature of the medium in the quenching tank is uniform, effectively improves the cooling capacity of the quenching medium, simultaneously can also ensure that the temperature control of the quenching tank is more accurate, ensures that the steel wire sorbite tissues are uniformly distributed, has stable mechanical property, and can effectively improve the quenching effect; the two ends of the steel wire in the quenching tank can be fixed through the leading-in mechanism and the leading-out mechanism, so that the steel wire can move up and down conveniently; the first guide roller and the sixth guide roller can prevent the steel wire from being folded when moving upwards, so that the quality of the steel wire is ensured.
Drawings
FIG. 1 is a schematic structural view of the middle portion of the steel wire at the lowest position in the present invention;
fig. 2 is a schematic structural view of the middle portion of the middle steel wire of the present invention at the highest position.
The meaning of the reference symbols in the figures: 1. quenching tank, 2, outer guide roller, 3, compression roller, 4, first guide roller, 5, second guide roller, 6, third guide roller, 7, fourth guide roller, 8, fifth guide roller, 9, sixth guide roller, 10, transverse plate, 11, support rod, 12, first cylinder, 13, first telescopic link, 14, second cylinder, 15, second telescopic link, 16, third cylinder, 17, third telescopic link, 18, steel wire, 19, support, 20 and lifting plate.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, the utility model discloses a lifting device of immersion steel wire quenching groove, including quenching groove 1, elevating system and control panel, elevating system includes diaphragm 10, symmetry set up in the guiding mechanism and the derivation mechanism of quenching groove 1 top both sides and set up in the guiding mechanism of quenching groove 1 inside, and diaphragm 10 is fixed in the top of quenching groove 1 through support 19.
Leading-in mechanism and derivation mechanism all include outer deflector roll 2 and set up in the compression roller 3 of outer deflector roll 2 top, and the top of compression roller 3 is fixed in diaphragm 10 bottom through third telescopic machanism, and third telescopic machanism includes third cylinder 16 and third telescopic link 17, and third cylinder 16 is fixed in the bottom of diaphragm 10, and third cylinder 16 is connected in the top transmission of third telescopic link 17, and the bottom mounting is on the top of compression roller 3 to drive reciprocating of compression roller 3.
The guide mechanism comprises a first guide roller 4, a second guide roller 5, a third guide roller 6, a fourth guide roller 7, a fifth guide roller 8 and a sixth guide roller 9 which are sequentially arranged from left to right, the top ends of the first guide roller 4 and the sixth guide roller 9 are respectively fixed to the bottom of the transverse plate 10 through a first telescopic mechanism, the first telescopic mechanism comprises a first air cylinder 12 and a first telescopic rod 13, the first air cylinder 12 is fixed to the bottom of the transverse plate 10, the top ends of the two first telescopic rods 13 are in transmission connection with the first air cylinder 12, the bottom ends of the two first telescopic rods are respectively fixed to the top ends of the first guide roller 4 and the sixth guide roller 9, and the first guide roller 4 and the sixth guide roller 9 are driven to move up and down respectively.
Second deflector roll 5, third deflector roll 6, the both ends top of fourth deflector roll 7 and fifth deflector roll 8 is all through branch 11 fixed connection lifter plate 20, lifter plate 20 is fixed in diaphragm 10 bottom through the second telescopic machanism, the second telescopic machanism includes second cylinder 14 and second telescopic link 15, second cylinder 14 is fixed in the bottom of diaphragm 10, second cylinder 14 is connected in the top transmission of second telescopic link 15, the bottom mounting is on the top of lifter plate 20, with second deflector roll 5 that drives, third deflector roll 6, fourth deflector roll 7 and fifth deflector roll 8 reciprocate.
The bottom ends of the second guide roller 5 and the third guide roller 6 and the top ends of the fourth guide roller 7 and the fifth guide roller 8 are at the same horizontal height, and the bottom ends of the first guide roller 4 and the sixth guide roller 9, the bottom ends of the second guide roller 5 and the third guide roller 6 and the top ends of the fifth guide roller 8 are symmetrically arranged relative to the vertical center line of the quenching tank 1.
The control panel is fixed on the outer side wall of the quenching tank 1, is connected with the first cylinder 12, the second cylinder 14 and the third cylinder 16 through leads, controls the work of the lifting mechanism, sets the moving speed of the first guide roller 4 and the sixth guide roller 9 through the control panel, and can prevent the steel wire 18 from folding marks when moving up and down so as to ensure the quality of the steel wire 18.
For better explanation of the present invention, the following description specifically describes the working process thereof:
when the quenching treatment is started, firstly, the two third air cylinders 16 are started through the control panel, and the two third air cylinders 16 control the press rolls 3 in the leading-in mechanism and the leading-out mechanism to respectively move downwards for a certain distance, so that the press rolls 3 and the outer guide roll 2 clamp the two ends of the steel wire 18; then the control panel starts the first cylinder 12 and the second cylinder 14, the two first telescopic rods 13 start to extend to drive the first guide roller 4 and the sixth guide roller 9 to move downwards, meanwhile, the second telescopic rod 15 stretches to drive the second guide roller 5, the third guide roller 6, the fourth guide roller 7 and the fifth guide roller 8 to move upwards, then the first guide roller 4 and the sixth guide roller 9 move upwards, the second guide roller 5, the third guide roller 6, the fourth guide roller 7 and the fifth guide roller 8 move downwards, and the up-and-down movement of the steel wire 18 is achieved.
Referring to fig. 1, when the middle portion of the steel wire 18 is located at the lowest position, the steel wire 18 winds around the bottom of the second guide roller 5 through the outer guide roller 2 of the guiding mechanism, then sequentially winds around the top of the third guide roller 6 and the top of the fourth guide roller 7 through the bottom of the second guide roller 5, then winds around the top of the fourth guide roller 7 to the bottom of the fifth guide roller 8, and finally winds around the top of the outer guide roller 2 of the guiding mechanism.
Referring to fig. 2, when the middle portion of the steel wire 18 is located at the highest position, the steel wire 18 winds around the bottom of the first guide roller 4 through the outer guide roller 2 of the leading-in mechanism, then sequentially winds around the top of the third guide roller 6 and the top of the fourth guide roller 7 through the bottom of the first guide roller 4, winds around the top of the sixth guide roller 9 through the top of the fourth guide roller 7, and finally winds around the top of the outer guide roller 2 of the leading-out mechanism.
The lifting device of the immersion steel wire quenching tank of the utility model has simple structure and convenient use, can drive the steel wire 18 to move up and down in the quenching tank 1 through the lifting device, can effectively improve the cooling effect of the steel wire 18, can increase the flowing speed of the quenching medium, ensures the uniform temperature of the medium in the quenching tank, effectively improves the cooling capacity of the quenching medium, simultaneously can also ensure that the temperature control of the quenching tank 1 is more accurate, ensures the uniform distribution of the sorbite structure of the steel wire 18, has stable mechanical property, and can effectively improve the quenching effect; the two ends of the steel wire 18 in the quenching tank 1 can be fixed through the leading-in mechanism and the leading-out mechanism, so that the steel wire can move up and down conveniently.
All electric devices and controllers matched with the electric devices are installed at the idle position of the device, and the power supplies of all the electric devices, the controllers and the adaptive devices are connected through wires by a person skilled in the art, the detailed connection means is the known technology in the field, and the parts which are not described in the utility model are the same as the prior art.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by adopting equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
Claims (8)
1. The utility model provides a lifting device of immersion steel wire quenching groove, includes quenching groove (1), elevating system and control panel, a serial communication port, elevating system includes diaphragm (10), symmetry sets up in the leading-in mechanism and the derivation mechanism of quenching groove (1) top both sides and sets up in the inside guiding mechanism of quenching groove (1), leading-in mechanism and derivation mechanism all include outer deflector roll (2) and set up in compression roller (3) of outer deflector roll (2) top, guiding mechanism includes first deflector roll (4), second deflector roll (5), third deflector roll (6), fourth deflector roll (7), fifth deflector roll (8) and sixth deflector roll (9) that set gradually from left to right, the top of first deflector roll (4) and sixth deflector roll (9) is fixed in diaphragm (10) bottom through first telescopic machanism respectively, second deflector roll (5), Both ends top of third deflector roll (6), fourth deflector roll (7) and fifth deflector roll (8) all is through branch (11) fixed connection lifter plate (20), lifter plate (20) are fixed in diaphragm (10) bottom through second telescopic machanism, the top of compression roller (3) is fixed in diaphragm (10) bottom through third telescopic machanism.
2. The lifting device of an immersion steel wire quenching bath as claimed in claim 1, wherein the first telescopic mechanism comprises a first cylinder (12) and a first telescopic rod (13), the first cylinder (12) is fixed at the bottom of the cross plate (10), the top ends of the two first telescopic rods (13) are both in transmission connection with the first cylinder (12), and the bottom ends of the two first telescopic rods are respectively fixed at the top ends of the first guide roller (4) and the sixth guide roller (9) to respectively drive the first guide roller (4) and the sixth guide roller (9) to move up and down.
3. The lifting device of an immersed steel wire quenching tank as claimed in claim 1, wherein the second telescopic mechanism comprises a second cylinder (14) and a second telescopic rod (15), the second cylinder (14) is fixed at the bottom of the transverse plate (10), the top end of the second telescopic rod (15) is in transmission connection with the second cylinder (14), and the bottom end of the second telescopic rod is fixed at the top end of the lifting plate (20), so as to drive the second guide roller (5), the third guide roller (6), the fourth guide roller (7) and the fifth guide roller (8) to move up and down.
4. The lifting device of an immersion steel wire quenching bath as claimed in claim 1, wherein the bottom ends of the second guide roller (5) and the third guide roller (6) are at the same level as the top ends of the fourth guide roller (7) and the fifth guide roller (8).
5. The lifting device of an immersed steel wire quenching tank as claimed in claim 1, wherein the third telescopic mechanism comprises a third cylinder (16) and a third telescopic rod (17), the third cylinder (16) is fixed at the bottom of the cross plate (10), the top end of the third telescopic rod (17) is in transmission connection with the third cylinder (16), and the bottom end of the third telescopic rod is fixed at the top end of the press roll (3) to drive the press roll (3) to move up and down.
6. The lifting device of an immersed wire quenching bath according to claim 1, characterized in that the first guide roller (4) and the sixth guide roller (9), the second guide roller (5) and the fifth guide roller (8), and the third guide roller (6) and the fourth guide roller (7) are symmetrically arranged about the vertical center line of the quenching bath (1).
7. The lifting device of an immersion steel wire quenching bath as claimed in claim 1, wherein when the middle of the steel wire (18) is at the lowest position, the steel wire (18) is wound around the bottom of the second guide roller (5) via the outer guide roller (2) of the guiding mechanism, then sequentially wound around the bottom of the second guide roller (5) to the top of the third guide roller (6) and the top of the fourth guide roller (7), then wound around the top of the fourth guide roller (7) to the bottom of the fifth guide roller (8), and finally guided out via the outer guide roller (2) of the guiding mechanism.
8. The lifting device of a submerged steel wire quenching bath according to claim 1, characterized in that the cross plate (10) is fixed above the quenching bath (1) by means of brackets (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921626580.XU CN211199296U (en) | 2019-09-27 | 2019-09-27 | Lifting device of immersion type steel wire quenching tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921626580.XU CN211199296U (en) | 2019-09-27 | 2019-09-27 | Lifting device of immersion type steel wire quenching tank |
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| Publication Number | Publication Date |
|---|---|
| CN211199296U true CN211199296U (en) | 2020-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921626580.XU Active CN211199296U (en) | 2019-09-27 | 2019-09-27 | Lifting device of immersion type steel wire quenching tank |
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| Country | Link |
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| CN (1) | CN211199296U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115141925A (en) * | 2022-09-01 | 2022-10-04 | 江苏东方九天新能源材料有限公司 | Cold-rolled steel strip heat treatment waste heat recovery equipment and method thereof |
| CN116855726A (en) * | 2023-08-22 | 2023-10-10 | 河南恒创能科金属制品有限公司 | Diamond wire bus quenching system and temperature control method thereof |
-
2019
- 2019-09-27 CN CN201921626580.XU patent/CN211199296U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115141925A (en) * | 2022-09-01 | 2022-10-04 | 江苏东方九天新能源材料有限公司 | Cold-rolled steel strip heat treatment waste heat recovery equipment and method thereof |
| CN116855726A (en) * | 2023-08-22 | 2023-10-10 | 河南恒创能科金属制品有限公司 | Diamond wire bus quenching system and temperature control method thereof |
| CN116855726B (en) * | 2023-08-22 | 2024-02-09 | 河南恒创能科金属制品有限公司 | Diamond wire bus quenching system and temperature control method thereof |
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