CN211191282U - Mechanical descaling device for pipeline - Google Patents
Mechanical descaling device for pipeline Download PDFInfo
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- CN211191282U CN211191282U CN201921832738.9U CN201921832738U CN211191282U CN 211191282 U CN211191282 U CN 211191282U CN 201921832738 U CN201921832738 U CN 201921832738U CN 211191282 U CN211191282 U CN 211191282U
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Abstract
The utility model discloses a pipeline machinery device of removing incrustation can solve the easy stifled problem in the pipeline of card that current machinery device of removing incrustation exists, can improve cleaning efficiency. A mechanical descaling device comprises a tool bit, a blade and an elastic baffle, wherein the elastic baffle is fixed at the bottom of the tool bit to form a semicircular hollow ball, and the blade is fixed at the top of the tool bit; the support column with the top part fixed with the drill bit is further arranged in the semi-circular hollow ball of the tool bit, the support rod on the spherical wall of the semi-circular hollow ball is abutted against the support column, and the support column can slide along the central hole in the top part of the tool bit. The other mechanical descaling device comprises a tool bit, a blade and an elastic baffle, wherein a support column with a drill bit fixed at the top is also arranged in a semicircular hollow ball of the tool bit, a support rod on the spherical wall of the semicircular hollow ball is abutted against the support column, and the support column can slide along a central hole at the top of the tool bit; the blades are connected through a connecting plate, and the upper end faces of the blades are provided with cutting edges.
Description
Technical Field
The invention relates to a pipeline or pipeline scale cleaning device, in particular to a pipeline mechanical scale cleaning device.
Background
Lines or pipes connected to pumps, valves or control systems, etc., may be used to transport liquids, gases or powdered solids. After the pipeline is used for years, scales are easily remained in the pipeline or the pipeline, so that the inner pipe diameter is reduced, the conveying efficiency is influenced, and the pipeline or the pipeline needs to be cleaned regularly.
The prior scale cleaning device mainly comprises a cutter head and a blade, and is driven by high-pressure water to rotate in a pipeline or a pipeline so as to clean the scale on the inner wall of the pipeline or the pipeline. In order to ensure the cleaning effect, the outer diameter formed by the blades in the scale cleaning device is slightly smaller than the inner wall of the pipe body. Because the situation that partial dirt is difficult to clean can occur in the pipeline or the pipeline, the dirt cleaning device is blocked, the dirt cleaning device cannot be automatically taken out, the operation of taking out the dirt cleaning device is particularly complex, and the practicability is poor.
For example, chinese patent No. CN207430834U discloses a high-pressure rotary pipeline scale cleaner, which comprises a hemispherical large cutter head and a hemispherical small cutter head; the large cutter head and the small cutter head are oppositely arranged, and the diameter of the opening of the large cutter head is larger than that of the opening of the small cutter head; the centers of the ends of the large cutter disc and the small cutter disc are respectively in rotating connection with bearings at two ends of the main shaft; a large impeller is arranged on the inner side of the large cutter disc, and a small impeller is arranged on the inner side of the small cutter disc; the middle parts of the large impeller and the large cutter head are in rotary connection with a first bearing through a large bolt, and the first bearing is fixed at one end of the main shaft; the small impeller and the middle part of the small cutter head are in rotating connection with a second bearing through a small bolt, and the second bearing is fixedly connected with the other end of the main shaft; the working process is as follows: after the high-pressure rotary scale remover for the pipeline is placed in the pipeline, when the scale remover moves forwards for removing scales, water flows through the periphery of the rear end blade due to the small diameter of the rear end blade and acts on the front end blade, so that the front end blade performs high-pressure rotary motion to scrape the scales, the rear end feather wings perform the functions of removing the scales and removing dirt, and when the scale remover is in resistance and needs to be knocked backwards, the rear end blade is large in bending amplitude and large in stress surface, and the rear end blade can be transported out of the pipeline under pressure. Because the scale cleaner adopts the bearing connection, can realize the rotatory operation of high pressure in the pipeline, simultaneously the small impeller of scale cleaner rear end installation has the stress point, meets when hindering when the scale cleaner, can realize the function of moving in reverse.
Above-mentioned cleaner is in the in-service use in-process, still have following shortcoming, because the condition that partial dirt is difficult to the clearance can appear probably, can make cleaner card dead this moment to lead to its function of going backwards to be unable to realize, consequently cleaner exists thoroughly with the dead possibility of pipeline shutoff, especially block up when the pipeline interlude, can't take out smoothly this moment, need detect specific jam position, then take out after cutting off the pipeline and reconnect, the operation is particularly loaded down with trivial details, probably lead to the pipeline to scrap when serious, certain risk exists during the use, the practicality is relatively poor.
Disclosure of Invention
The invention aims to provide a mechanical pipeline scale cleaning device, which solves the problem that the existing mechanical scale cleaning device is easy to block in a pipeline and improves the pipeline cleaning efficiency.
In order to achieve the purpose, the invention provides the following technical scheme:
a pipeline mechanical descaling device comprises a tool bit, a blade and an elastic baffle, wherein the elastic baffle is fixed at the bottom of the tool bit to form a semicircular hollow ball, and the blade is fixed at the top of the tool bit; the support column with the top part fixed with the drill bit is further arranged in the semi-circular hollow ball of the tool bit, the support rod on the spherical wall of the semi-circular hollow ball is abutted against the support column, and the support column can slide along the central hole in the top part of the tool bit.
The bracing piece includes bracing piece one, bracing piece two, bracing piece three and bracing piece four, and the one end of bracing piece one, bracing piece two, bracing piece three and bracing piece four is all fixed on the half round hollow ball wall of tool bit, and the tip of the other end all is equipped with arc recess, this arc recess top leans on the outer wall of support column 4.
The upper end of the support column is welded with the drill bit, and the lower end of the support column is bonded with the elastic baffle.
And a spring is also arranged on the rod body of the support column between the cutter head and the drill bit.
The upper end of the spring is welded with the drill bit.
The curvature of the cutting head is greater than the curvature of the blade.
The end face of the support column bonded with the elastic baffle is also provided with a pressurizing groove.
The bottom end of the supporting column is provided with a pressurizing groove.
A pipeline mechanical descaling device comprises a tool bit, a blade and an elastic baffle, wherein the elastic baffle is fixed at the bottom of the tool bit to form a semicircular hollow ball, and the blade is fixed at the top of the tool bit; a support column with a drill bit fixed at the top is also arranged in the semicircular hollow ball of the tool bit, the support rod on the spherical wall of the semicircular hollow ball is abutted against the support column, and the support column can slide along the central hole at the top of the tool bit; the blades are connected through a connecting plate, and the upper end faces of the blades are provided with cutting edges.
The blade is helical.
The blades are connected with each other only at the bottoms through the connecting plates or are all connected with each other through the connecting plates, and when the blades are all connected with each other through the connecting plates, the connecting plates are provided with liquid flow grooves or liquid flow holes.
Compared with the prior art, the invention has the beneficial effects that:
the supporting rods matched with the supporting columns and arranged in a plurality of staggered modes support the cutter head with the blades, the blades and the cutter head are made of high-quality alloy, and the blade body of each blade and the spherical wall of the semicircular hollow ball of the cutter head are thin and elastic. When carrying out mechanical clearance, meetting the card stifled through high pressure water drive blade to the pipeline inner wall, the accessible increases water pressure and makes support column and tool bit break away from to make the tool bit take the blade shrink to break away from with the stifled position of card in the pipeline, avoid the scale removal device card to die in the pipeline. The complicated operation of taking out the scale cleaning device is avoided, the cleaning efficiency can be improved, and the construction time is shortened.
The utility model designs two kinds of structures, its clearance is effectual, and anti-blocking nature is strong, and is more practical. The problem that the existing mechanical scale cleaning device is easy to block in a pipeline or a pipeline can be solved, and the cleaning efficiency of the pipeline or the pipeline can be improved.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a front sectional view of a pipeline mechanical descaling device;
FIG. 2 is a left side view of a mechanical descaling device for pipelines;
FIG. 3 is a left side sectional view of a mechanical descaling device for pipelines;
FIG. 4 is a schematic view of the connection between the support post and the support rod in the mechanical descaling device for pipeline;
fig. 5 is a schematic view of another structure of a support column in a pipeline mechanical descaling device.
Fig. 6 is a schematic structural diagram of a pipeline mechanical descaling device with another structure.
Fig. 7 is a cross-sectional view of fig. 6.
In the figure: the cutting tool comprises a tool bit 1, a blade 2, an elastic baffle 3, a support column 4, a pressurizing groove 5, a drill 6, a spring 7, a first support rod 8, a second support rod 9, a third support rod 10, a fourth support rod 11 and a cutting edge 12.
Detailed Description
The drawings are for reference and illustration purposes only and are not intended to limit the scope of the present disclosure. The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1 to 4, the pipeline mechanical descaling device comprises a tool bit 1, a blade 2 and an elastic baffle 3, wherein the elastic baffle 3 is fixed at the bottom of the tool bit 1 to form a semicircular hollow ball, and the blade 2 is fixed at the top of the tool bit 1; a supporting column 4 with a drill bit 6 fixed at the top is further arranged in the semicircular hollow sphere of the tool bit 1, a supporting rod on the spherical wall of the semicircular hollow sphere is abutted against the supporting column 4, and the supporting column 4 can slide along a central hole in the top of the tool bit 1.
On the basis of the first embodiment, the utility model discloses still have following embodiment:
example two
The bracing piece includes that bracing piece one 8, bracing piece two 9, three 10 of bracing piece and bracing piece four 11, and the one end of bracing piece one 8, two 9, three 10 of bracing piece and bracing piece four 11 is all fixed on the half round hollow sphere wall of tool bit 1, and the tip of the other end all is equipped with arc recess, this arc recess top leans on the outer wall of support column 4.
EXAMPLE III
The upper end of the support column 4 is welded with the drill bit 6, and the lower end of the support column is bonded with the elastic baffle 3.
Example four
And a spring 7 is also arranged on the rod body of the support column 4 between the cutter head 1 and the drill bit 6.
The upper end of the spring 7 is welded with the drill bit 6.
Still the cover has spring 7 in the 4 top body of rod of support column, and spring 7 sets up between tool bit 1 and drill bit 6, through setting up spring 7, has guaranteed that support column 4 and spring 7 resume deformation when breaking away from with elastic baffle 3 make support column 4 thoroughly break away from with tool bit 1, prevents to influence the shrink of tool bit 1.
In order to prevent the spring 7 from being left in the pipeline or pipeline after the support column 4 is ejected, and cleaning is affected, the upper end of the spring 7 is welded with the drill bit 6.
EXAMPLE five
The curvature of the cutting head 1 is greater than the curvature of the blade 2.
EXAMPLE six
The terminal surface that support column 4 and elastic baffle 3 bonded still is equipped with pressure boost recess 5, pressure boost recess 5 has been seted up to support column 4 bottom, improves the area of contact with high-pressure rivers through setting up pressure boost recess 5, makes support column 4 also can jet out under the high adhesion strength between with elastic baffle 3, and is more practical.
Above-mentioned pipeline machinery snaking device packs into in tool bit 1 inside and is used for propping up the bracing piece of tool bit 1, props up the semicircle clean shot ball of tool bit 1 through the bracing piece, and in order to guarantee the snaking effect, the preferred alloy of tool bit 1 material. The upper end of the supporting column 4 penetrates through the cutter head 1 and is connected with the drill bit 6, and the drill bit 6 is convenient for cleaning dirt possibly existing in the middle part of the pipeline; 5 one end of bracing piece and 1 inner wall fixed connection of tool bit, the support column 4 rather than sliding connection is installed to the other end, supports tool bit 1 through support column 4 cooperation bracing piece promptly and support column 4 belongs to sliding connection with tool bit 1, and support column 4 can slide in tool bit 1. The support column 4 is connected with the elastic baffle 3 in a bonding way, so that the support column and the elastic baffle can be separated from each other when the pressure is increased to a certain degree. A plurality of blades 2 are fixedly mounted outside the top of the tool bit 1, the curvature of the tool bit 1 is larger than that of the blades 2, namely the bending degree of the blades 2 is small, and the blades can leave the tool bit 1 to clean the inner wall of a pipeline. Under the pushing action of high-pressure water, the cutter head 1 drives the blades 2 to rotate at a high speed to clean dirt and impurities in the pipeline or the pipeline. When the scale is blocked and blocked, the supporting column 4 is separated from the elastic baffle 3 and is ejected out of the tool bit 1 by continuously pressurizing, so that the supporting rod loses the supporting force, the tool bit 1 drives the blade 2 to contract, the sectional area of the blade is reduced and the blade is separated from the scale, and the situation that the scale cleaning device is completely blocked in a pipeline or a pipeline is avoided.
The following describes a mechanical pipeline scale cleaning device with another structure.
A pipeline mechanical descaling device comprises a tool bit 1, a blade 2 and an elastic baffle 3, wherein the elastic baffle 3 is fixed at the bottom of the tool bit 1 to form a semicircular hollow ball, and the blade 2 is fixed at the top of the tool bit 1; a supporting column 4 with a drill bit 6 fixed at the top is also arranged in the semicircular hollow sphere of the tool bit 1, a supporting rod on the spherical wall of the semicircular hollow sphere is abutted against the supporting column 4, and the supporting column 4 can slide along a central hole at the top of the tool bit 1; the blades 2 are connected with the blades 2 through connecting plates, and the upper end faces of the blades 2 are provided with cutting edges 12.
On the basis of the first embodiment, the utility model discloses still have following embodiment:
example two
The blade 12 is helical.
EXAMPLE III
The blades 2 are connected with the blades 2 only at the bottoms through the connecting plates or the blades 2 are connected with the blades 2 through the connecting plates, and when the blades 2 are connected with the blades 2 through the connecting plates, liquid flow grooves or liquid flow holes are formed in the connecting plates.
Other technical characteristics of the pipeline mechanical scale cleaning device are the same as those of the pipeline mechanical scale cleaning device:
the bracing piece includes that bracing piece one 8, bracing piece two 9, three 10 of bracing piece and bracing piece four 11, and the one end of bracing piece one 8, two 9, three 10 of bracing piece and bracing piece four 11 is all fixed on the half round hollow sphere wall of tool bit 1, and the tip of the other end all is equipped with arc recess, this arc recess top leans on the outer wall of support column 4.
The upper end of the support column 4 is welded with the drill bit 6, and the lower end of the support column is bonded with the elastic baffle 3.
And a spring 7 is also arranged on the rod body of the support column 4 between the cutter head 1 and the drill bit 6.
The upper end of the spring 7 is welded with the drill bit 6.
Still the cover has spring 7 in the 4 top body of rod of support column, and spring 7 sets up between tool bit 1 and drill bit 6, through setting up spring 7, has guaranteed that support column 4 and spring 7 resume deformation when breaking away from with elastic baffle 3 make support column 4 thoroughly break away from with tool bit 1, prevents to influence the shrink of tool bit 1.
In order to prevent the spring 7 from being left in the pipeline or pipeline after the support column 4 is ejected, and cleaning is affected, the upper end of the spring 7 is welded with the drill bit 6.
The curvature of the cutting head 1 is greater than the curvature of the blade 2.
The terminal surface that support column 4 and elastic baffle 3 bonded still is equipped with pressure boost recess 5, pressure boost recess 5 has been seted up to support column 4 bottom, improves the area of contact with high-pressure rivers through setting up pressure boost recess 5, makes support column 4 also can jet out under the high adhesion strength between with elastic baffle 3, and is more practical.
This structural style's pipeline machinery scale removal device combines blade 2 together, and dirt and impurity in the pipeline or the pipeline can form bigger scraping power and combine from between blade 2 and the scouring force that the high-pressure rivers that flow out formed in liquid flow groove or the liquid flow hole, can obtain better scraping effect.
The embodiments described above are merely exemplary embodiments, but the present invention is not limited to these embodiments, and those skilled in the art can make modifications without departing from the spirit and teaching of the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and modifications can be made, and equivalents can be substituted for elements thereof. Any modification, equivalent replacement, improvement and the like made within the spirit and the concept of the present invention should be included in the protection scope of the present invention. The scope of protection is therefore not limited to the description above.
Claims (11)
1. The utility model provides a pipeline machinery snaking device, includes tool bit, blade and elastic baffle, and elastic baffle fixes in the bottom of tool bit, forms the semicircle clean shot, and the top at the tool bit is fixed to the blade, and characterized by still is equipped with the support column that the drill bit is being fixed at the top in the semicircle hollow ball of tool bit, and bracing piece on the semicircle clean shot spherical wall leans on together with the support column top, and the support column can slide along the centre bore at tool bit top.
2. The pipeline mechanical descaling device of claim 1, wherein the support rods comprise a first support rod, a second support rod, a third support rod and a fourth support rod, one end of each of the first support rod, the second support rod, the third support rod and the fourth support rod is fixed on the spherical wall of the hollow semi-spherical ball of the cutter head, and the end part of the other end of each of the first support rod, the second support rod, the third support rod and the fourth support rod is provided with an arc-shaped groove which abuts against the outer wall of the support column.
3. The mechanical descaling device of claim 1, wherein the upper end of the support column is welded with the drill bit, and the lower end is bonded with the elastic baffle.
4. A pipeline mechanical descaling device as claimed in claim 1, 2 or 3, wherein the rod body of the support pillar between the cutter head and the drill bit is further provided with a spring.
5. The mechanical descaling device of claim 4, wherein the upper end of the spring is welded with the drill bit.
6. A pipeline mechanical descaling device according to claim 4, wherein the curvature of the cutter head is larger than that of the cutter blade.
7. The mechanical descaling device of claim 4, wherein the end face of the support column bonded with the elastic baffle is further provided with a pressurizing groove.
8. The mechanical descaling device of pipeline of claim 4, wherein the bottom end of the supporting column is provided with a pressurizing groove.
9. A pipeline mechanical descaling device comprises a tool bit, a blade and an elastic baffle, wherein the elastic baffle is fixed at the bottom of the tool bit to form a semi-circular hollow ball, and the blade is fixed at the top of the tool bit; the blades are connected through a connecting plate, and the upper end faces of the blades are provided with cutting edges.
10. The pipe line mechanical descaling device of claim 9, wherein the blade is helical.
11. A pipeline mechanical descaling device as claimed in claim 9, wherein the blades are connected with each other only at the bottom by the connecting plate or the blades are connected with each other by the connecting plate, and when the blades are connected with each other by the connecting plate, the connecting plate is provided with a liquid flow groove or a liquid flow hole.
Priority Applications (1)
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CN201921832738.9U CN211191282U (en) | 2019-10-29 | 2019-10-29 | Mechanical descaling device for pipeline |
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CN201921832738.9U CN211191282U (en) | 2019-10-29 | 2019-10-29 | Mechanical descaling device for pipeline |
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CN211191282U true CN211191282U (en) | 2020-08-07 |
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CN201921832738.9U Active CN211191282U (en) | 2019-10-29 | 2019-10-29 | Mechanical descaling device for pipeline |
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