CN211191016U

CN211191016U - Automatic defective product screening device for intelligent manufacturing industry

Info

Publication number: CN211191016U
Application number: CN201921804674.1U
Authority: CN
Inventors: 刘炉棋; 张若琦
Original assignee: Changsha Jijun Intelligent Equipment Co ltd
Current assignee: Changsha Jijun Intelligent Equipment Co ltd
Priority date: 2019-10-24
Filing date: 2019-10-24
Publication date: 2020-08-07
Anticipated expiration: 2029-10-24

Abstract

The utility model discloses an automatic defective product screening device for intelligent manufacturing industry, which comprises a first recycling box, a second recycling box and a screening box, wherein the first recycling box is a five-sided box body with an opening at the top end, one side of the top end of the first recycling box is fixedly provided with a first grid plate, one end of the first grid plate, which is far away from the first recycling box, is fixedly provided with a first conveyor belt, the middle upper part of the first recycling box is movably provided with a rotating body, the other side of the top end of the first recycling box is fixedly provided with a second grid plate, one end of the second grid plate, which is far away from the first recycling box, is fixedly provided with a second conveyor belt, one end of the first recycling box is fixedly connected with the screening box, and the lower part of one end of the screening box, which is far away from the first recycling box, is provided with two outlets, the utility model can automatically screen and filter out most of processing parts with unqualified shapes, the screening efficiency of the defective products on the production line is improved, and the loss of manpower and material resources is reduced.

Description

Automatic defective product screening device for intelligent manufacturing industry

Technical Field

The utility model relates to a relevant technical field of wastrel autofilter specifically is a wastrel autofilter device for intelligent manufacturing.

Background

Defective products refer to finished products and semi-finished products which are produced by production enterprises in the production and manufacturing process and have serious defects or tolerances which do not meet the design standard requirements, and workpieces processed by the workshop intelligent manufacturing industry have a plurality of spherical workpieces, such as steel balls, spherical bearings, glass balls, spherical grinding heads, spherical end sockets and the like or some spherical workpieces with larger sizes, in the production and processing of a plurality of spherical workpieces, the phenomenon that the produced workpieces contain defective products is the most normal phenomenon due to the large production and processing quantity, but defective machined parts need to be screened out, otherwise great hidden danger is caused to subsequent installation and machining, the screening of the prior process before the machining of the spherical workpieces in the workshop mostly adopts a simple screening device, then in further manual measurement screening, the screening process is simple, the screening precision is not enough, and a large amount of time and labour are wasted, and the screening efficiency is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a wastrel autofilter device for intelligent manufacturing to solve the problem that proposes in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic defective product screening device for intelligent manufacturing industry comprises a first recovery box, a second recovery box and a screening box, wherein the first recovery box is a five-sided box body with an opening at the top end, a first grid plate is fixedly mounted on one side of the top end of the first recovery box, a first conveying belt is fixedly mounted at one end, away from the first recovery box, of the first grid plate, a rotating body is movably mounted at the middle upper part of the first recovery box, a second grid plate is fixedly mounted on the other side of the top end of the first recovery box, a second conveying belt is fixedly mounted at one end, away from the first recovery box, of the second grid plate, one end of the first recovery box is fixedly connected with the screening box below the second conveying belt, two outlets are formed below one end, away from the first recovery box, of the screening box, and a second guide plate and a third guide plate respectively penetrate through and are fixedly mounted in the two outlets, and the third deflector is located directly over the second deflector, the interior lower wall joint of screening case has the spring, the top fixed mounting of spring has the lifter plate, the top of screening case just is located run through and fixed mounting has the screening pipe directly over the lifter plate, the top fixed mounting of screening pipe has first deflector, and the top of screening pipe with the top coplane of first deflector, first deflector with the second conveyer belt contacts, the one end of screening case just is located the top fixed mounting of second deflector has the second collection box, the one end of first deflector and third deflector all extends to the inside of second collection box.

Preferably, the rotation body is in a cross shape with an arc included angle, a clamping pipe is fixedly installed in the middle of the front end face of the rotation body, a rotating shaft is clamped on the front end face of the clamping pipe, a driving motor is installed on the front end face of the rotating shaft, and the driving motor is Z2-11 in model.

Preferably, the four corners of the rotating body are fixedly connected with transportation grid plates, and the transportation grid plates and the grids of the first grid plate and the second grid plate are staggered with each other.

Preferably, screening holes are formed in the middle of the four arc-shaped included angles of the rotating body, and the four screening holes are communicated in pairs.

Preferably, the axes of the first grid plate, the rotator and the second grid plate are collinear, and the axes of the second conveyor belt and the first guide plate are collinear.

Preferably, the lifting plate is coplanar with adjacent ends of the second and third guide plates in a vertical plane.

Preferably, the diameter of the screening pipe is larger than the width of the screening hole.

Compared with the prior art, the beneficial effects of the utility model are that:

1. can filter most unqualified processing parts of shape through turning and screening pipe autofilter, improve the wastrel screening efficiency on the production line, reduce the loss of manpower and materials.

2. Can filter most unqualified processing parts of quality by autofilter through the screening case, further improve the wastrel screening efficiency on the production line, reduce the loss of manpower and materials.

3. Unqualified processing parts can be automatically recovered through the first recovery box and the second recovery box, and the staff of being convenient for carries out subsequent processing to unqualified parts.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural view of the swivel body of the present invention;

fig. 3 is an internal cross-sectional view of the screening box of the present invention.

In the figure: the device comprises a first recovery box 1, a first conveyor belt 2, a first grid plate 3, a rotator 4, a second grid plate 5, a second conveyor belt 6, a screening pipe 7, a first guide plate 8, a second recovery box 9, a second guide plate 10, a third guide plate 11, a screening box 12, a screening hole 13, a transportation grid plate 14, a driving motor 15, a rotating shaft 16, a clamping pipe 17, a lifting plate 18, an outlet 19 and a spring 20.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the technical scheme in the utility model, all other embodiments that ordinary skilled person in the art obtained under the prerequisite of not making the creative work all belong to the scope of the utility model protection.

Referring to fig. 1-3, the present invention provides a technical solution: an automatic defective product screening device for intelligent manufacturing industry comprises a first recovery box 1, a second recovery box 9 and a screening box 12, wherein the first recovery box 1 is a five-sided box body with an opening at the top end, a first grid plate 3 is fixedly installed on one side of the top end of the first recovery box 1, a first conveying belt 2 is fixedly installed at one end, far away from the first recovery box 1, of the first grid plate 3, a rotating body 4 is movably installed at the middle upper part of the first recovery box 1, a second grid plate 5 is fixedly installed at the other side of the top end of the first recovery box 1, a second conveying belt 6 is fixedly installed at one end, far away from the first recovery box 1, of the second grid plate 5, a screening box 12 is fixedly connected to one end of the first recovery box 1 and located below the second conveying belt 6, two outlets 19 are formed in the lower end, far away from the first recovery box 1, a second guide plate 10 and a third guide plate 11 respectively penetrate through and are fixedly installed in the two outlets 19, the third guide plate 11 is positioned right above the second guide plate 10, the spring 20 is clamped on the inner lower wall of the screening box 12, the lifting plate 18 is fixedly arranged at the top end of the spring 20, the screening tube 7 penetrates and is fixedly arranged at the top end of the screening box 12 and right above the lifting plate 18, the first guide plate 8 is fixedly arranged at the top end of the screening tube 7, the top end of the screening tube 7 is coplanar with the top end of the first guide plate 8, the first guide plate 8 is in contact with the second conveyor belt 6, the second recovery box 9 is fixedly arranged at one end of the screening box 12 and above the second guide plate 10, one ends of the first guide plate 8 and the third guide plate 11 both extend into the second recovery box 9, during operation, spherical processing parts with defective goods can be conveyed onto the first conveyor belt 2, the parts can be conveyed onto the first grid plate 3 through the first conveyor belt 2 and are conveyed onto the second grid plate 5 by the rotator 4 in a rotating way, and in the process of rotating and transporting, parts with the shapes smaller than the normal specification can be screened and filtered into the first recovery box 1, the parts conveyed to the second grid plate 5 can be conveyed to the first guide plate 8 continuously through the second conveyor belt 6, wherein the parts with the normal shapes and sizes can be conveyed to the screening box 12 through the screening pipe 7, the parts with the shapes larger than the normal specification are continuously guided into the second recovery box 9 through the first guide plate 8, the parts conveyed into the screening box 12 can extrude the lifting plate 18 and compress the spring 20 through gravity inertia, wherein the compression spring with qualified quality reaches the second guide plate 10, the compression spring with unqualified quality reaches the third guide plate 11, and the parts are continuously guided out into the second recovery box 9 through the third guide plate 11, the set of screening device can automatically screen and filter most of unqualified processed parts through a simple transportation mechanism, the screening efficiency of the defective products on the production line is improved, and the loss of manpower and material resources is reduced.

Furthermore, the rotating body 4 is in a cross shape with an arc-shaped included angle, a clamping pipe 17 is fixedly installed in the middle of the front end face of the rotating body 4, a rotating shaft 16 is clamped on the front end face of the clamping pipe 17, a driving motor 15 is installed on the front end face of the rotating shaft 16, the model of the driving motor 15 is Z2-11, and transported parts can be transported to the upper side of the adjacent end from one end of the rotating body 4 through the rotating body 4 in the cross shape with the arc-shaped included angle, so that the parts can be transported conveniently by the rotating body 4.

Furthermore, the four corners of the rotator 4 are fixedly connected with transportation grid plates 14, the transportation grid plates 14 and the grids of the first grid plate 3 and the second grid plate 5 are staggered with each other, and the transportation grid plates 14 can be matched with the rotator 4 to transport processing parts, so that the coordination performance of the device is maintained.

Further, screening hole 13 has all been seted up at four arc contained angle middle parts of turning 4, and two liang communicate with each other between four screening holes 13, when the arc contained angle of processing part through turning 4, can carry the part that the shape is less than normal specification to the relative screening hole 13 in below through screening hole 13 to conveniently screen unqualified part to in the first collection box 1.

Further, the co-linear axes of the first grid plate 3, the rotator 4 and the second grid plate 5 and the co-linear axes of the second conveyor 6 and the first guide plate 8 can maintain the relative stability of the parts during transportation on the first grid plate 3, the rotator 4 and the second grid plate 5.

Further, the lifting plate 18 is coplanar with the adjacent ends of the second guide plate 10 and the third guide plate 11 in a vertical plane, so that the stability of the screening box 12 in further screening of the parts can be maintained.

Further, the square hole of screening hole 13, the aperture length of screening pipe 7 is greater than the width of screening hole 13, and the device of being convenient for carries out the screening of different specifications to the part, has improved the screening precision of device.

The working principle is as follows: in actual operation, spherical machined parts with defective products can be conveyed to the first conveyor belt 2, the parts can be conveyed to the first grid plate 3 through the first conveyor belt 2 and are conveyed to the second grid plate 5 through the rotating body 4 in a rotating mode, in the process, when the machined parts pass through the arc-shaped included angle of the rotating body 4, the parts with the shapes smaller than the normal specifications can be conveyed to the screening holes 13 opposite to the lower side through the screening holes 13, so that unqualified parts can be conveniently screened into the first recovery box 1, the parts conveyed to the second grid plate 5 can be conveyed to the first guide plate 8 continuously through the second conveyor belt 6, the parts with the shapes and the sizes normal can be conveyed into the screening box 12 through the screening pipe 7, the parts with the shapes larger than the normal specifications are continuously guided into the second recovery box 9 through the first guide plate 8, the parts conveyed into the screening box 12 can extrude the lifting plate 18 and compress the springs 20 through gravity inertia, wherein qualified with compression spring to second deflector 10 department of quality, continue to carry to next production line by second deflector 10, unqualified with compression spring to third deflector 11 department of quality to continue to derive to the second collection box 9 in by third deflector 11, this set of screening plant is through simple transport mechanism, can the autofilter filter most unqualified processing part, has improved the wastrel screening efficiency on the production line, has reduced the loss of manpower and materials.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a wastrel autofilter device for intelligent manufacturing, includes first collection box (1), second collection box (9) and screening case (12), its characterized in that: the first recovery box (1) is a five-sided box body with an opening at the top end, a first grid plate (3) is fixedly installed on one side of the top end of the first recovery box (1), a first conveying belt (2) is fixedly installed at one end, far away from the first recovery box (1), of the first grid plate (3), a rotating body (4) is movably installed on the middle upper portion of the first recovery box (1), a second grid plate (5) is fixedly installed on the other side of the top end of the first recovery box (1), a second conveying belt (6) is fixedly installed at one end, far away from the first recovery box (1), of the second grid plate (5), a screening box (12) is fixedly connected to one end of the first recovery box (1) and located below the second conveying belt (6), and two outlets (19) are formed below one end, far away from the first recovery box (1), of the screening box (12), two run through and fixed mounting has second deflector (10) and third deflector (11) respectively in export (19), and third deflector (11) are located directly over second deflector (10), the interior lower wall joint of screening case (12) has spring (20), the top fixed mounting of spring (20) has lifter plate (18), the top of screening case (12) just is located run through and fixed mounting has screening pipe (7) directly over lifter plate (18), the top fixed mounting of screening pipe (7) has first deflector (8), and the top of screening pipe (7) with the top coplane of first deflector (8), first deflector (8) with second conveyer belt (6) contact, the top fixed mounting of one end of screening case (12) just is located second deflector (10) has second collection box (9), one end of each of the first guide plate (8) and the third guide plate (11) extends to the inside of the second recovery tank (9).

2. The automatic defective product screening device for the intelligent manufacturing industry according to claim 1, wherein: the utility model discloses a swivel (4) for the automobile, including swivel (4), swivel (4) and front end face middle part fixed mounting have joint pipe (17), the preceding terminal surface joint of joint pipe (17) has pivot (16), driving motor (15) are installed to the preceding terminal surface of pivot (16), the model of driving motor (15) is Z2-11.

3. The automated defective product sorting apparatus for smart manufacturing industry according to claim 1 or 2, wherein: the four corners of the rotating body (4) are fixedly connected with transportation grid plates (14), and the transportation grid plates (14) and grids of the first grid plate (3) and the second grid plate (5) are staggered with each other.

4. The automatic defective product screening device for the intelligent manufacturing industry according to claim 2, wherein: screening holes (13) are formed in the middle of the four arc-shaped included angles of the rotating body (4), and the four screening holes (13) are communicated in pairs.

5. The automatic defective product screening device for the intelligent manufacturing industry according to claim 1, wherein: the axes of the first grid plate (3), the rotating body (4) and the second grid plate (5) are collinear, and the axes of the second conveying belt (6) and the first guide plate (8) are collinear.

6. The automatic defective product screening device for the intelligent manufacturing industry according to claim 1, wherein: the lifting plate (18) is coplanar with the adjacent ends of the second guide plate (10) and the third guide plate (11) on a vertical plane.

7. The automatic defective product screening device for the intelligent manufacturing industry according to claim 4, wherein: the square hole of screening hole (13), the aperture length of screening pipe (7) is greater than the width of screening hole (13).