CN211182423U - Paste injection machine for manufacturing mercury-free alkaline battery - Google Patents
Paste injection machine for manufacturing mercury-free alkaline battery Download PDFInfo
- Publication number
- CN211182423U CN211182423U CN201922055180.4U CN201922055180U CN211182423U CN 211182423 U CN211182423 U CN 211182423U CN 201922055180 U CN201922055180 U CN 201922055180U CN 211182423 U CN211182423 U CN 211182423U
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- China
- Prior art keywords
- cream
- paste
- driving shaft
- driven shaft
- conveying mechanism
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- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 238000002347 injection Methods 0.000 title description 38
- 239000007924 injection Substances 0.000 title description 38
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000006071 cream Substances 0.000 claims abstract description 67
- 230000005540 biological transmission Effects 0.000 claims description 14
- 229940105847 calamine Drugs 0.000 abstract description 9
- 229910052864 hemimorphite Inorganic materials 0.000 abstract description 9
- 235000014692 zinc oxide Nutrition 0.000 abstract description 9
- 239000011787 zinc oxide Substances 0.000 abstract description 9
- CPYIZQLXMGRKSW-UHFFFAOYSA-N zinc;iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[Fe+3].[Fe+3].[Zn+2] CPYIZQLXMGRKSW-UHFFFAOYSA-N 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 3
- RNWHGQJWIACOKP-UHFFFAOYSA-N zinc;oxygen(2-) Chemical compound [O-2].[Zn+2] RNWHGQJWIACOKP-UHFFFAOYSA-N 0.000 description 21
- 230000001105 regulatory effect Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Battery Electrode And Active Subsutance (AREA)
Abstract
The utility model discloses a mercury-free alkaline cell makes with annotating cream machine, including drive mechanism, conveying mechanism, motor, driving shaft, the driven shaft that is used for conveying power, drive mechanism sets up inside conveying mechanism, the conveying mechanism bottom is provided with the motor, conveying mechanism one side is provided with the driving shaft with the driven shaft, the driving shaft is located driven shaft one side position still constructs and stores up the cream mechanism including the notes cream that is used for annotating the cream and stores up the cream. The utility model discloses utilize compressed air to come to carry out the pressure boost with the calamine cream bucket, ejecting notes the cream jar with remaining calamine cream through compressed air in, make the calamine cream can not keep in leading the cream pipe and annotating the cream jar, the waste of reduction calamine cream that can step forward utilizes the cylinder to promote the plunger and reciprocates in annotating the cream jar, and then with the whole crowded battery of calamine cream in, can control the interior calamine cream volume of every battery through annotating cream jar and plunger.
Description
Technical Field
The utility model relates to a battery production field especially relates to a mercury-free alkaline cell makes with annotating cream machine.
Background
The zinc paste injection is an important link in the production of alkaline batteries, and directly influences the performance quality of the batteries. Conventional calamine cream pourer mainly includes calamine cream bucket, servo motor and station carousel, the installation is provided with the screens groove of battery box hat subassembly on the station carousel, the battery box hat subassembly comprises battery box hat and box hat fixing base, utilizes extrusion device to manage the calamine cream injection. The situation that the injection amount of the zinc paste is uncertain exists in the driven zinc paste injection equipment, and the battery injected with the zinc paste needs to be manually weighed to determine the injection amount of the zinc paste so as to ensure the energy efficiency of the battery; meanwhile, the traditional equipment has the condition that a lot of zinc paste is remained in the equipment and can not be extruded after the production of the battery is finished, so that the waste of the zinc paste and the damage of the equipment are caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a mercury-free alkaline cell makes with annotating cream machine in order to solve above-mentioned problem.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
the utility model provides a mercury-free alkaline cell makes with annotating cream machine, is including drive mechanism, conveying mechanism, motor, driving shaft, the driven shaft that is used for conveying power, drive mechanism sets up inside conveying mechanism, the conveying mechanism bottom is provided with the motor, conveying mechanism one side is provided with the driving shaft with the driven shaft, the driving shaft is located driven shaft one side position, still including the notes cream mechanism and the storage cream mechanism that are used for annotating the cream and store up the cream, conveying mechanism the place ahead one side position is provided with store up cream mechanism, it is provided with to store up cream mechanism rear notes cream mechanism.
Preferably: the transmission mechanism comprises a first gear and a second gear, the first gear is connected with the middle position of the driving shaft through a key, and the second gear is connected with the middle position of the driven shaft through a key.
According to the arrangement, the first gear is utilized to drive the second gear to be meshed, the power of the driving shaft is transmitted to the driven shaft, and then the battery is conveyed.
Preferably: the transmission mechanism comprises a belt wheel and a belt, the belt wheel is connected to the middle position of the driving shaft and the middle position of the driven shaft through keys, and the belt is arranged on the outer side of the belt wheel.
So set up, utilize the band pulley drives the belt carries out the transmission, will the power transmission of driving shaft is to on the driven shaft, and then accomplish the transport of battery.
Preferably: annotate cream mechanism and include cylinder, mount, annotate cream jar, plunger, the mount is connected conveying mechanism, the cylinder fixed part passes through bolted connection in the mount upper end, the plunger passes through threaded connection in the cylinder pars contractilis, the plunger outside is provided with annotate the cream jar.
According to the arrangement, the plunger is pushed to move up and down in the paste injection cylinder through the length change of the telescopic part of the cylinder, and then the zinc paste is injected into the battery.
Preferably: store up cream mechanism and include cream bucket, lead cream pipe, air-vent valve, lead cream pipe lower extreme and pass through bolted connection and be in cream barrel head portion, lead cream pipe upper end and connect annotate cream mechanism, the air-vent valve passes through threaded connection and is in cream bucket top.
According to the arrangement, the zinc paste in the paste barrel is pressed into the paste injection mechanism through the paste guide pipe by the compressed air after the pressure is regulated by the pressure regulating valve to perform paste injection action.
Preferably: conveying mechanism includes delivery wheel, conveyer belt, tight pulley, fixing base, the driving shaft passes through the bearing and connects on the fixing base, the driven shaft passes through the bearing and connects on the fixing base, the tight pulley is in through welded connection the driving shaft upper end, the delivery wheel passes through screwed connection and is in on the driven shaft, the delivery wheel outside is provided with the conveyer belt.
So set up, through the delivery wheel drives the conveyer belt rotates, can drive the battery and remove, utilizes the tight pulley is with the battery action of annotating the fixed cream.
Compared with the prior art, the beneficial effects of the utility model are as follows:
1. the compressed air is utilized to pressurize the zinc paste barrel, and the residual zinc paste is ejected out of the paste injection cylinder through the compressed air, so that the zinc paste cannot be remained in the paste guide pipe and the paste injection cylinder, and the waste of the zinc paste can be further reduced;
2. the air cylinder is used for pushing the plunger piston to move up and down in the paste injection cylinder, so that the zinc paste is completely extruded into the batteries, and the amount of the zinc paste in each battery can be controlled through the paste injection cylinder and the plunger piston.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a paste injection machine for manufacturing a mercury-free alkaline battery according to the present invention;
fig. 2 is a partial part diagram of a conveying mechanism of a paste injecting machine for manufacturing a mercury-free alkaline battery according to the present invention;
fig. 3 is a partial part view of an embodiment 1 of a transmission mechanism of a paste injection machine for manufacturing a mercury-free alkaline battery according to the present invention;
fig. 4 is a partial part view of an embodiment 2 of a transmission mechanism of a paste injection machine for manufacturing a mercury-free alkaline battery according to the present invention;
fig. 5 is a partial part diagram of a paste injection mechanism of the paste injection machine for manufacturing the mercury-free alkaline battery according to the present invention;
fig. 6 is a partial component diagram of a motor of a paste injection machine for manufacturing a mercury-free alkaline battery according to the present invention.
The reference numerals are explained below:
1. a paste injection mechanism; 2. a paste storage mechanism; 3. a transmission mechanism; 4. a conveying mechanism; 5. a motor; 6. a drive shaft; 7. a driven shaft; 11. a cylinder; 12. a fixed mount; 13. a paste injection cylinder; 14. a plunger; 21. a paste barrel; 22. a paste guide pipe; 23. a pressure regulating valve; 31. a first gear; 32. a second gear; 311. a pulley; 312. a belt; 41. a delivery wheel; 42. a conveyor belt; 43. a fixed wheel; 44. a fixed seat.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be further explained with reference to the accompanying drawings:
the utility model provides a mercury-free alkaline cell makes with annotating cream machine, including the drive mechanism 3 that is used for conveying power, conveying mechanism 4, motor 5, driving shaft 6, driven shaft 7, drive mechanism 3 sets up inside conveying mechanism 4, conveying mechanism 4 bottom is provided with motor 5, 4 one side of conveying mechanism is provided with driving shaft 6 and driven shaft 7, driving shaft 6 is located driven shaft 7 one side position, still including the notes cream mechanism 1 and the storage cream mechanism 2 that are used for annotating the cream and store up the cream, 4 the place of one side in place of conveying mechanism 4 the place ahead is provided with and stores up cream mechanism 2, it is provided with notes cream mechanism 1 to store up cream mechanism 2 rear.
Example 1
As shown in fig. 1, 2, 3, 5 and 6, the transmission mechanism 3 includes a first gear 31 and a second gear 32, the first gear 31 is connected to the middle position of the driving shaft 6 by a key, the second gear 32 is connected to the middle position of the driven shaft 7 by a key, the first gear 31 drives the second gear 32 to mesh, the power of the driving shaft 6 is transmitted to the driven shaft 7, and the battery is conveyed; the paste injection mechanism 1 comprises an air cylinder 11, a fixed frame 12, a paste injection cylinder 13 and a plunger 14, wherein the fixed frame 12 is connected to one side of the bottom of a fixed seat 44 through a bolt, the fixed part of the air cylinder 11 is connected to the upper end of the fixed frame 12 through a bolt, the plunger 14 is connected to the telescopic part of the air cylinder 11 through a thread, the paste injection cylinder 13 is arranged on the outer side of the plunger 14, the plunger 14 is pushed to move up and down in the paste injection cylinder 13 through the length change of the telescopic part of the air cylinder 11, and then zinc paste is injected; the paste storage mechanism 2 comprises a paste barrel 21, a paste guide pipe 22 and a pressure regulating valve 23, the lower end of the paste guide pipe 22 is connected to the bottom of the paste barrel 21 through a bolt, the upper end of the paste guide pipe 22 is connected to the front of the paste injection cylinder 13 through welding, the pressure regulating valve 23 is connected to the top of the paste barrel 21 through a thread, and the zinc paste in the paste barrel 21 is pressed into the paste injection mechanism 1 through the paste guide pipe 22 by compressed air after pressure regulation through the pressure regulating valve 23 to perform paste injection; conveying mechanism 4 includes delivery wheel 41, conveyer belt 42, tight pulley 43, fixing base 44, driving shaft 6 passes through the bearing and connects on fixing base 44, driven shaft 7 passes through the bearing and connects on fixing base 44, tight pulley 43 passes through welded connection in driving shaft 6 upper end, delivery wheel 41 passes through screwed connection on driven shaft 7, the delivery wheel 41 outside is provided with conveyer belt 42, it rotates to drive conveyer belt 42 through delivery wheel 41, can drive the battery and remove, utilize tight pulley 43 to fix the notes cream action with the battery.
The working principle is as follows: before use, the pressure indication of the pressure regulating valve 23 is adjusted, so that compressed air with certain pressure is introduced into the paste barrel 21 to keep the paste barrel 21 in a high-pressure state; when the battery paste filling machine is used, batteries needing paste filling are placed in a gap between the rear of the conveying belt 42 and the fixed seat 44, the driving shaft 6 is driven to rotate by the motor 5, the driven shaft 7 and the conveying wheel 41 are driven to rotate through the transmission of the first gear 31 and the second gear 32, the conveying belt 42 and the batteries needing paste filling are moved to the fixed wheel 43 through the rotation of the conveying wheel 41, when the other side position of the fixed wheel 43 is reached, the fixed wheel 43 and the conveying wheel 41 synchronously rotate through the transmission of the transmission mechanism 3, so that the batteries can directly enter the circular groove at the edge of the fixed wheel 43 after leaving the conveying belt 42, when the circular groove at the edge of the fixed wheel 43 moves to be right below the paste filling cylinder 13, the motor 5 stops rotating for 5s, and after the timing for 5s is finished, the motor 5 continues to drive the fixed wheel 43 to rotate, so as to fix and convey the batteries; when the battery rotates to the position right below the paste injection cylinder 13 along with the fixed wheel 43, the telescopic part of the air cylinder 11 is retracted at the moment to drive the plunger 14 to move upwards, the zinc paste in the paste barrel 21 starts to enter the paste injection cylinder 13 through the paste guide pipe 22, the paste injection cylinder 13 is filled with the zinc paste after a certain time, the telescopic part of the air cylinder 11 drives the plunger 14 to move downwards at the moment, the upper end of the paste guide pipe 22 is blocked in the downward movement process of the plunger 14 to stop the injection of the zinc paste, and meanwhile, the downward moving plunger 14 pushes the zinc paste in the paste injection cylinder 13 to be extruded into the battery, so that the paste injection action can be completed; the paste injection process of each battery can be completed by repeated actions, and if the paste injection amount in the battery needs to be adjusted, only the corresponding paste injection cylinder 13 and the corresponding plunger 14 need to be replaced.
Example 2
As shown in fig. 4, the difference between embodiment 2 and embodiment 1 is that the transmission mechanism 3 includes a pulley 311 and a belt 312, the pulley 311 is connected to the middle position of the driving shaft 6 and the driven shaft 7 through keys, the belt 312 is disposed outside the pulley 311, the belt 312 is driven by the pulley 311 to transmit the power of the driving shaft 6 to the driven shaft 7, and the battery is transported.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention.
Claims (6)
1. The utility model provides a mercury-free alkaline cell makes with annotating cream machine, is including drive mechanism (3), conveying mechanism (4), motor (5), driving shaft (6), driven shaft (7) that are used for transmitting power, drive mechanism (3) set up inside conveying mechanism (4), conveying mechanism (4) bottom is provided with motor (5), conveying mechanism (4) one side is provided with driving shaft (6) with driven shaft (7), driving shaft (6) are located driven shaft (7) one side position, its characterized in that: still including annotating cream mechanism (1) and store up cream mechanism (2) that are used for annotating the cream and store up the cream, conveying mechanism (4) the place ahead one side position is provided with store up cream mechanism (2), it is provided with to store up cream mechanism (2) rear annotate cream mechanism (1).
2. The paste injecting machine for manufacturing the mercury-free alkaline battery according to claim 1, wherein: the transmission mechanism (3) comprises a first gear (31) and a second gear (32), the first gear (31) is connected with the middle position of the driving shaft (6) through a key, and the second gear (32) is connected with the middle position of the driven shaft (7) through a key.
3. The paste injecting machine for manufacturing the mercury-free alkaline battery according to claim 1, wherein: the transmission mechanism (3) comprises a belt wheel (311) and a belt (312), the belt wheel (311) is connected to the middle positions of the driving shaft (6) and the driven shaft (7) through keys, and the belt (312) is arranged on the outer side of the belt wheel (311).
4. The paste injecting machine for manufacturing the mercury-free alkaline battery according to claim 1, wherein: annotate cream mechanism (1) including cylinder (11), mount (12), notes cream jar (13), plunger (14), mount (12) are connected conveying mechanism (4), cylinder (11) fixed part passes through bolted connection in mount (12) upper end, plunger (14) pass through threaded connection cylinder (11) pars contractilis, plunger (14) outside is provided with annotate cream jar (13).
5. The paste injecting machine for manufacturing the mercury-free alkaline battery according to claim 1, wherein: store up cream mechanism (2) including cream bucket (21), lead cream pipe (22), air-vent valve (23), lead cream pipe (22) lower extreme through bolted connection paste bucket (21) bottom, lead cream pipe (22) upper end and connect annotate cream mechanism (1), air-vent valve (23) pass through threaded connection paste bucket (21) top.
6. The paste injecting machine for manufacturing the mercury-free alkaline battery according to claim 1, wherein: conveying mechanism (4) are including delivery wheel (41), conveyer belt (42), tight pulley (43), fixing base (44), driving shaft (6) are connected through the bearing on fixing base (44), driven shaft (7) are connected through the bearing on fixing base (44), tight pulley (43) are in through welded connection driving shaft (6) upper end, delivery wheel (41) pass through screwed connection and are in on driven shaft (7), delivery wheel (41) outside is provided with conveyer belt (42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922055180.4U CN211182423U (en) | 2019-11-26 | 2019-11-26 | Paste injection machine for manufacturing mercury-free alkaline battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922055180.4U CN211182423U (en) | 2019-11-26 | 2019-11-26 | Paste injection machine for manufacturing mercury-free alkaline battery |
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| Publication Number | Publication Date |
|---|---|
| CN211182423U true CN211182423U (en) | 2020-08-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922055180.4U Active CN211182423U (en) | 2019-11-26 | 2019-11-26 | Paste injection machine for manufacturing mercury-free alkaline battery |
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| Country | Link |
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| CN (1) | CN211182423U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116544634A (en) * | 2023-05-17 | 2023-08-04 | 浙江华荣电池股份有限公司 | Alkaline dry battery cooperative production device and process |
-
2019
- 2019-11-26 CN CN201922055180.4U patent/CN211182423U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116544634A (en) * | 2023-05-17 | 2023-08-04 | 浙江华荣电池股份有限公司 | Alkaline dry battery cooperative production device and process |
| CN116544634B (en) * | 2023-05-17 | 2023-11-17 | 浙江华荣电池股份有限公司 | Alkaline dry battery cooperative production device and process |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20240808 Address after: No. 202 Xinglong Decoration City Sales Office, No.1 Yingzhou South Road, Haizhou District, Lianyungang City, Jiangsu Province, 222000 Patentee after: Lianyungang Junzhimeng Trading Co.,Ltd. Country or region after: China Address before: 362000 room 256, building 2, Shidai City, Luoyang Town, Hui'an County, Quanzhou City, Fujian Province Patentee before: Quanzhou lesu New Energy Technology Co.,Ltd. Country or region before: China |
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| TR01 | Transfer of patent right |