CN211150676U - Manufacturing device for anode powder ring of alkaline manganese battery - Google Patents
Manufacturing device for anode powder ring of alkaline manganese battery Download PDFInfo
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- CN211150676U CN211150676U CN201922374990.6U CN201922374990U CN211150676U CN 211150676 U CN211150676 U CN 211150676U CN 201922374990 U CN201922374990 U CN 201922374990U CN 211150676 U CN211150676 U CN 211150676U
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Abstract
The utility model relates to the manufacturing field of alkaline zinc-manganese batteries, in particular to a manufacturing device of an anode powder ring of an alkaline manganese battery, which comprises a forming sleeve, a rough blank ring forming device and a compression dehumidifying device; the rough blank ring forming device is provided with three hydraulic presses, the first hydraulic press extrudes powder to form a rough blank ring, the second hydraulic press pushes the rough blank ring into the forming sleeve, the third hydraulic press and the second forming sleeve are used as standby devices to ensure that the rough blank forming device can continuously work, the compression and dehumidification device adopts the fourth hydraulic press to further compress the powder ring, and a heating seat is utilized to perform the dehumidification function, so that the utility model discloses a positive powder ring with the density and the hardness up to the standard can be formed through multiple times of compression; in addition the utility model discloses a structure of heating hydrofuge can reduce anodal powder and encircle required pressure when reaching appointed hardness.
Description
Technical Field
The utility model relates to an alkaline zinc-manganese dioxide battery makes the field, especially relates to an alkaline manganese dioxide battery's positive pole powder ring manufacturing installation.
Background
The alkaline battery is also called an alkaline dry battery, an alkaline zinc-manganese battery and an alkaline manganese battery, and is a variety with the best performance in a zinc-manganese battery series. Is suitable for long-time use with large discharge capacity. The battery has lower internal resistance, so the generated current is larger than that of the common carbon battery, and the battery does not contain mercury, so the battery can be treated with household garbage and does not need to be recycled intentionally. The alkaline battery is named as alkaline electrolyte, and as with all dry batteries, the main structure of the alkaline battery is a positive electrode, a negative electrode and electrolyte, and the more common shape of the alkaline battery is a cylinder.
The anode powder ring is an important component of the alkaline battery, is arranged on the inner side of a tubular battery shell and is in a hollow ring shape, and the electrolyte and the cathode are arranged on the inner side of the anode powder ring; the anode powder ring is a hollow ring which is formed by pressing an anode material of an alkaline manganese battery with a certain granularity into a material with a diameter, a height, a weight and a hardness meeting certain requirements, the ring is used as an anode of the alkaline manganese battery, and the height, the weight and the hardness of the ring are important influence factors for judging whether the manufactured battery reaches the standard or not. Firstly, the existing anode powder ring is prepared by crushing an anode material and then adjusting the humidity of the crushed anode material to 3% -4% before manufacturing; then, a higher pressure and a corresponding die are adopted for pressing to form the anode powder ring, but the anode powder ring with the specified hardness can be obtained only by adopting a higher pressure due to lower humidity; secondly, when the powder ring is manufactured in the prior art, the forming sleeve needs to be disassembled, so that the machine often stops working, and the whole working efficiency is not high enough; finally, the compression and dehumidification device in the prior art is not carried out in a closed environment and is not safe enough.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems in the prior art, the utility model aims to provide a device for manufacturing the anode powder ring of the alkaline manganese battery, which reduces the gas mixed in the powder through multiple compression and can form the anode powder ring with the density and the hardness reaching the standard; in addition the utility model discloses a structure of heating hydrofuge can reduce anodal powder ring and reach required pressure when appointed hardness. The spare third hydraulic press and the corresponding forming sleeve are arranged, so that the rough blank ring forming device can continuously work, and the working efficiency is improved. The adoption is sealed to carry out compression heating hydrofuge, has carried out the guarantee to operating personnel's safety.
The utility model aims at realizing through the following technical scheme:
the device for manufacturing the anode powder ring of the alkaline manganese battery comprises a rough blank ring forming device, a forming sleeve and a compression dehumidifying device.
The rough blank ring forming mechanism comprises a hopper, a parallel push-pull device, a feeding plate, a sealing plate, a mounting rod, a first hydraulic press, a second hydraulic press, a third hydraulic press, a compression cylinder, a rough blank ring cavity, a conveyor belt, a first base, a turntable and a motor; the outlet of the hopper is communicated with the side wall of the compression cylinder, and the parallel push-pull device pushes the feeding plate to feed the powder into the compression cylinder; the first hydraulic press is arranged on the mounting rod, and the movable end of the first hydraulic press downwards extends into the compression cylinder; the conveying belt is arranged on the first base and driven by the turntable to transmit; the first forming sleeve and the second forming sleeve are arranged below the first base, and the second forming sleeve is farther away from the turntable; the third hydraulic press is arranged on the mounting rod, and the second hydraulic press is arranged on the mounting rod and positioned between the first hydraulic press and the third hydraulic press;
preferably, the hopper is provided with a first groove corresponding to the sealing plate.
Preferably, the blank ring cavity is arranged on the conveying belt.
Preferably, the forming sleeve is provided with a bump.
Furthermore, a circular hole is formed in the middle of the lug.
Preferably, the first base is provided with a second groove corresponding to the forming sleeve lug.
The compression dehumidifying apparatus includes: the fourth hydraulic press, a mounting seat, a compression sleeve, a heating seat, a second base, a closing plate and a pull rod, wherein a window closed by the closing plate is arranged on one side of the compression dehumidifying device, the fourth hydraulic press is mounted on the mounting seat, the compression sleeve is fixed at the bottom of the fourth hydraulic press, the heating seat is fixed on the second base, and the second base is placed on the base.
Preferably, the heating seat is designed to be a round table shape in whole shape, a vacuum layer is arranged on the heating seat, a third groove corresponding to the forming sleeve is formed in the heating seat, a heating wire is arranged on the heating seat, and heat conducting metal is arranged on the inner side of the heating wire.
Furthermore, a breather pipe is arranged at the bottom of the third groove and used for moisture removal.
Further, the heating wire is made of iron-chromium-aluminum alloy materials.
Preferably, the mounting seat is provided with a second clamping groove at the window end of the compression dehumidifying device.
Preferably, the closing plate is hinged with the base.
Furthermore, a first clamping groove corresponding to the second clamping groove is formed in the upper end of the closing plate.
Preferably, a pull rod is arranged at one end, close to the closing plate, of the second base, and a handle groove is formed in the middle of the pull rod.
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a block diagram of a blank ring forming apparatus;
fig. 2 is a structural view of a compression dehumidifying apparatus;
fig. 3 is a structure diagram of a projection of the forming sleeve.
Reference numerals: the device comprises a hopper 1, a first groove 2, a parallel push-pull device 3, a feeding plate 4, a sealing plate 5, a mounting rod 6, a first hydraulic press 7, a second hydraulic press 8, a third hydraulic press 9, a compression cylinder 10, a rough blank annular cavity 11, a conveyor belt 12, a first base 13, a first forming sleeve 14, a second forming sleeve 15, a second groove 16, a rotary disc 17, a motor 18, a fourth hydraulic press 19, a mounting seat 20, a compression sleeve 21, a heating seat 22, a second base 23, a heating wire 24, a heat conducting metal 25, a vacuum layer 26, a base 27, a hinge opening 28, a closing plate 29, a first clamping groove 30, a second clamping groove 31, a pull rod 32, a handle groove 33, a vent pipe 34, a third groove 35, a bump 36 and a circular hole 37.
Detailed Description
The invention will be further explained with reference to the following figures and examples:
as shown in the attached drawings: the device for manufacturing the anode powder ring of the alkaline manganese battery comprises a rough blank ring forming device and a compression and dehumidification device.
As shown in fig. 1, the blank ring forming apparatus includes: the device comprises a hopper 1, a parallel push-pull device 3, a feeding plate 4, a sealing plate 5, an installation rod 6, a first hydraulic press 7, a second hydraulic press 8, a third hydraulic press 9, a compression cylinder 10, a rough blank annular cavity 11, a conveyor belt 12, a first base 13, a rotary table 17 and a motor 17; an outlet of the hopper 1 is communicated with the side wall of the compression cylinder 10, the parallel push-pull device 3 feeds powder into the compression cylinder 10 by pushing the feed plate 4, the first hydraulic press 7 is arranged on the mounting rod 6, and the movable end of the first hydraulic press downwards extends into the compression cylinder 10 to be compressed into a rough blank ring, and the conveyor belt 12 is arranged on the first base 13 and driven by the turntable 17 to transmit; the first forming sleeve 14 and the second forming sleeve 15 are arranged below the first base 13, and the second forming sleeve 15 is far away from the turntable 17; the third hydraulic press 9 is arranged on the mounting rod 6; the third hydraulic press 9 and the second forming sleeve 15 are used as standby devices, so that the rough blank ring forming device can continuously work, and the working efficiency is improved.
Further, the hopper is provided with a first groove corresponding to the sealing plate, and the sealing plate can fix the feeding amount each time, so that the feeding amount each time is ensured to be just enough to compress a rough blank ring, and the excessive and insufficient powder is prevented.
Further, the rough blank ring cavity is arranged on the conveying belt, so that the conveying belt can directly drive the rough blank ring to enter the next link.
Further, the forming sleeve is provided with a convex block, the middle of the convex block is provided with a round shape, and the convex block is convenient to be fixed with the first base 13; when carrying out the compression hydrofuge, the heating seat temperature is high, and the circular port operating personnel of being convenient for can use instruments such as clip to install the one-tenth die sleeve when carrying out the compression hydrofuge to the rough blank ring, dismantles, has guaranteed operating personnel's safety.
As shown in fig. 2, the compression dehumidifying apparatus includes: the compression dehumidifying device is integrally sealed, a window closed by the closing plate is arranged on one side of the compression dehumidifying device, and the compression dehumidifying device is sealed during working, so that the safety of operators is guaranteed; the fourth hydraulic press is installed on the installation seat, the compression sleeve is fixed at the bottom of the fourth hydraulic press and used for compressing the rough blank ring, and meanwhile, the forming sleeve is placed in the third groove of the heating seat and heated, so that the effect of moisture removal is achieved;
further, the heating seat is in a round table shape, so that the heating seat can bear larger force; the heating seat is provided with a vacuum layer which can isolate heat and prevent the second base from being damaged; the heating wire in the heating seat is made of iron-chromium-aluminum alloy material, and has the advantages of high service temperature, high maximum service temperature of 1400 ℃, long service life, high surface load, good oxidation resistance, high resistivity, low price and the like; the heat conducting metal is arranged on the inner side of the heating wire, so that the heat conducting efficiency is improved, and the moisture discharging effect is more obvious.
Further, the closing plate is hinged with the base, so that the closing plate can be opened and closed conveniently.
Further, the bottom of the third groove is provided with a vent pipe, so that moisture exhausted from the rough blank ring can be better exhausted.
The installation seat is provided with a second clamping groove at the window end of the compression dehumidifying device, and the upper end of the closed plate is provided with a first clamping groove corresponding to the second clamping groove, so that the closed plate can fix and seal the whole device when the compression dehumidifying device works.
Further, a pull rod is arranged at one end, close to the closing plate, of the second base, a handle groove is formed in the middle of the pull rod, the second base and the base can slide relative to each other, the heating seat can be completely pulled out through the pull rod, and the forming sleeve is convenient to install on the third groove of the heating seat.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention cannot be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are all within the protection scope of the present invention.
Claims (10)
1. The utility model provides an alkaline manganese cell's anodal powder ring manufacturing installation, includes thick base ring forming device, shaping cover and compression hydrofuge device, its characterized in that: the rough blank ring forming device comprises a hopper (1), a parallel push-pull device (3), a feeding plate (4), a sealing plate (5), a mounting rod (6), a first hydraulic press (7), a second hydraulic press (8), a third hydraulic press (9), a compression cylinder (10), a rough blank ring cavity (11), a conveyor belt (12), a first base (13), a rotary table (17) and a motor (18); the outlet of the hopper (1) is communicated with the side wall of the compression cylinder (10), and the parallel push-pull device (3) pushes the feeding plate (4) to feed the powder into the compression cylinder (10); the first hydraulic press (7) is arranged on the mounting rod (6) and the movable end of the first hydraulic press downwards extends into the compression cylinder (10); the conveyor belt (12) is arranged on the first base (13) and driven by the rotary table (17) to transmit; the forming sleeve comprises: a first forming sleeve (14) and a second forming sleeve (15); the first forming sleeve (14) and the second forming sleeve (15) are arranged below the first base (13), and the second forming sleeve (15) is farther away from the rotary table (17); the third hydraulic device (9) is arranged on the mounting rod (6), and the second hydraulic device is arranged on the mounting rod (6) and is positioned between the first hydraulic device (7) and the third hydraulic device (9); the compression dehumidifying apparatus includes: fourth hydraulic press (19), mount pad (20), compression cover (21), heating seat (22), second base (23), base (27), closing plate (29), pull rod (32), compression hydrofuge device one side is equipped with by closing plate (29) closed window, fourth hydraulic press (19) are installed on mount pad (20), compression cover (21) are fixed in fourth hydraulic press (19) bottom, heating seat (22) are fixed in on second base (23), second base (23) place in on base (27).
2. The apparatus for manufacturing a positive electrode powder ring of an alkaline manganese cell according to claim 1, wherein: the hopper (1) is provided with a first groove (2) corresponding to the sealing plate (5).
3. The apparatus for manufacturing a positive electrode powder ring of an alkaline manganese cell according to claim 1, wherein: the rough blank ring cavity (11) is arranged on the conveyor belt (12).
4. The apparatus for manufacturing a positive electrode powder ring of an alkaline manganese cell according to claim 1, wherein: the forming sleeve is provided with a convex block (36), and a circular hole (37) is formed in the middle of the convex block (36).
5. The apparatus for manufacturing a positive electrode powder ring of an alkaline manganese cell according to claim 1, wherein: the first base (13) is provided with a second groove corresponding to the forming sleeve bump (36).
6. The apparatus for manufacturing a positive electrode powder ring for an alkaline manganese cell according to claim 1, wherein: heating seat (22) whole shape is established to the round platform shape, heating seat (22) are equipped with vacuum layer (26), heating seat (22) are equipped with and become the corresponding third recess (35) of cover, heating seat (22) are equipped with heater strip (24), heater strip (24) inboard is equipped with heat conduction metal (25).
7. The apparatus for manufacturing a positive electrode powder ring for an alkaline manganese cell according to claim 6, wherein: and a vent pipe (34) is arranged at the bottom of the third groove (35), and the heating wire (24) is made of an iron-chromium-aluminum alloy material.
8. The apparatus for manufacturing a positive electrode powder ring for an alkaline manganese cell according to claim 1, wherein: one end of the second base (23) close to the closing plate (29) is provided with a pull rod (32), and the middle of the pull rod (32) is provided with a handle groove (33).
9. The apparatus for manufacturing a positive electrode powder ring of an alkaline manganese cell according to claim 1, wherein: and a second clamping groove (31) is formed in the mounting seat (20) at the window end of the compression dehumidifying device.
10. The apparatus for manufacturing a positive electrode powder ring of an alkaline manganese cell according to claim 1, wherein: the closing plate (29) is hinged with the base (27), and a first clamping groove (30) corresponding to the second clamping groove (31) is formed in the upper end of the closing plate (29).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922374990.6U CN211150676U (en) | 2019-12-25 | 2019-12-25 | Manufacturing device for anode powder ring of alkaline manganese battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922374990.6U CN211150676U (en) | 2019-12-25 | 2019-12-25 | Manufacturing device for anode powder ring of alkaline manganese battery |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211150676U true CN211150676U (en) | 2020-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922374990.6U Active CN211150676U (en) | 2019-12-25 | 2019-12-25 | Manufacturing device for anode powder ring of alkaline manganese battery |
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| Country | Link |
|---|---|
| CN (1) | CN211150676U (en) |
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- 2019-12-25 CN CN201922374990.6U patent/CN211150676U/en active Active
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