CN110993889B

CN110993889B - Alkaline battery positive ring processing device

Info

Publication number: CN110993889B
Application number: CN201911095495.XA
Authority: CN
Inventors: 常伍
Original assignee: Anhui Zhengxi Biaowang New Energy Co Ltd
Current assignee: Anhui Zhengxi Biaowang New Energy Co Ltd
Priority date: 2019-11-11
Filing date: 2019-11-11
Publication date: 2021-05-07
Anticipated expiration: 2039-11-11
Also published as: CN110993889A

Abstract

The invention belongs to the field of battery processing, and particularly relates to a processing device for an alkaline battery anode ring. According to the invention, the hydraulic cylinder is arranged on the base, the second connecting sleeve is designed on the cylinder rod of the hydraulic cylinder, the supporting rod is designed on the second connecting sleeve, the supporting plate is designed on the supporting rod, the plug is designed on the supporting plate, and the plug is matched with the punching cavity, so that the plug and the punching cavity can be separated only by driving the hydraulic cylinder to work when materials are taken, the materials are conveniently and quickly taken, the traditional screw cap material blocking mode is solved, the scheme is not easy to damage, and the problem that the materials cannot be taken is avoided.

Description

Alkaline battery positive ring processing device

Technical Field

The invention relates to the technical field of battery processing, in particular to a processing device for an anode ring of an alkaline battery.

Background

Alkaline batteries are successful high capacity dry cells and are one of the cost performance batteries. The alkaline battery takes manganese dioxide as a positive electrode, zinc as a negative electrode and potassium hydroxide as electrolyte. The battery has more excellent characteristics than a carbon battery and has a larger capacity. The alkaline battery is also called an alkaline dry battery, an alkaline zinc-manganese battery and an alkaline manganese battery, and is a variety with the best performance in a zinc-manganese battery series. Is suitable for long-time use with large discharge capacity. The battery has lower internal resistance, so the generated current is larger than that of the common carbon battery, and the battery does not contain mercury, so the battery can be treated with the household garbage and does not need to be recycled intentionally.

The alkaline battery has a positive electrode ring, and a positive electrode ring processing device is required for processing the positive electrode ring. Patent publication No. CN109509889a proposes a device for manufacturing a cathode powder ring tube of a zinc-manganese battery, which mainly processes and shapes the cathode ring tube by heating and extruding. But its shaping back, its bottom design screw cap need open the screw cap and get the material, and the operation is inconvenient, and the screw cap receives the punching press moreover, and is fragile, leads to unable dismantlement. And moreover, the material shifting mechanism is designed to shift materials, so that the materials are difficult to feed, and the cost is high. Accordingly, there is a need for improvements in the art.

Disclosure of Invention

The invention aims to provide a processing device for an alkaline battery anode ring, which solves the problem that the material is inconvenient to take when the battery anode ring is processed in the prior art, and solves the problems that the material is difficult to feed and the cost is high because the material needs to be pulled by a motor in the prior art.

In order to achieve the purpose, the invention provides the following technical scheme: a processing device for an alkaline battery positive ring comprises a base, wherein a support frame is welded at the upper end of the base, a material box is welded at the upper end of the support frame, a punching cavity is formed in the bottom of the material box, a box cover is installed at the upper end of the material box, a feeding hopper is welded at the upper end of the box cover, a cylinder is fixedly installed at the upper end of the box cover, a first connecting sleeve is welded at the lower end of a cylinder rod of the cylinder, a first connecting column is fixedly installed inside the first connecting sleeve, a connecting plate is welded at the lower end of the first connecting column, punching sleeves are welded at two sides of the connecting plate and are slidably sleeved with the punching cavity, and a core rod is slidably connected in the punching sleeves;

the upper end fixed mounting of base has the pneumatic cylinder, the upper end fixed mounting of the jar pole of pneumatic cylinder has the second adapter sleeve, jar pole and second adapter sleeve pass through third bolt fixed connection, the upper end welding of second adapter sleeve has the bracing piece, the upper end welding of bracing piece has the backup pad, the upper end of backup pad is provided with the end cap, the end cap slides with the bottom in punching press chamber and cup joints.

Preferably, the base is provided with two connecting grooves, and the connecting grooves are internally spliced with connecting blocks.

Preferably, the shock pad is installed to the lower extreme of base, the upper end of shock pad is provided with the connecting block, connecting block and shock pad formula structure as an organic whole are made by rubber materials.

Preferably, a through hole is formed in the middle of the box cover, a cylinder rod is connected in the through hole in a sliding mode, a gap exists between the through hole and the cylinder rod, and the box cover is tightly connected with the material box through a second bolt.

Preferably, the first connecting column and the first connecting sleeve are fixedly connected through a first bolt, reinforcing rods are welded on two sides of the first connecting column and are fixed with the connecting plate in a welded mode.

Preferably, the core rods are connected with the box cover through threads, the number of the core rods is two, and reinforcing ribs are welded between the stamping sleeve and the connecting plate.

Preferably, the bottom cover of workbin is equipped with the casing, be provided with heat preservation and heater strip in the casing respectively.

Preferably, the end cap and the supporting plate are of an integrated structure, connecting rods are welded to two sides of the supporting rod, and the upper ends of the connecting rods are welded to the lower end of the supporting plate.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the hydraulic cylinder is arranged on the base, the second connecting sleeve is designed on the cylinder rod of the hydraulic cylinder, the supporting rod is designed on the second connecting sleeve, the supporting plate is designed on the supporting rod, the plug is designed on the supporting plate, and the plug is matched with the stamping cavity, so that the plug and the stamping cavity can be separated only by driving the hydraulic cylinder to work during material taking, the material taking is convenient and rapid, the traditional screw cap material blocking mode is solved, the damage is not easy to occur, and the problem that the material cannot be taken is avoided.

2. According to the invention, the material box with a certain taper at the bottom is designed, the two punching cavities are designed at the bottom of the material box, the punching cavities are respectively connected with the punching sleeves in a sliding manner, and the punching sleeves are connected with the core bar in a sliding manner.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an enlarged view of the portion A of FIG. 1 according to the present invention;

FIG. 3 is a top view of the headbox of FIG. 1 of the present invention;

FIG. 4 is a top view of the press sleeve of FIG. 1 in accordance with the present invention;

fig. 5 is a top view of the bulkhead of fig. 1 of the present invention.

In the figure: 1. a base; 2. connecting grooves; 3. a shock pad; 4. connecting blocks; 5. a support frame; 6. a material box; 61. punching a cavity; 7. a box cover; 8. a through hole; 9. a hopper; 10. a cylinder; 11. a cylinder rod; 12. a first connecting sleeve; 13. a first bolt; 14. a first connecting column; 15. a reinforcing bar; 16. a connecting plate; 17. punching a sleeve; 18. reinforcing ribs; 19. a core bar; 20. a second bolt; 21. a housing; 22. a heat-insulating layer; 23. heating wires; 24. a hydraulic cylinder; 25. a cylinder rod; 26. a second connecting sleeve; 27. a third bolt; 28. a support bar; 29. a support plate; 30. a connecting rod; 31. and (7) a plug.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

Referring to fig. 1-5, a processing device for an alkaline battery positive electrode ring comprises a base 1, wherein a support frame 5 is welded at the upper end of the base 1, a material box 6 is welded at the upper end of the support frame 5, a stamping cavity 61 is arranged at the bottom of the material box 6, the stamping cavity 61 is used for containing raw materials, the raw materials in the stamping cavity 61 are subjected to stamping forming through a stamping sleeve 17, a box cover 7 is installed at the upper end of the material box 6, a charging hopper 9 is welded at the upper end of the box cover 7, an air cylinder 10 is fixedly installed at the upper end of the box cover 7, the air cylinder 10 is an SC series standard air cylinder, the processing device belongs to the prior art and is provided with a control switch, the control switch and the air cylinder 10 are connected with an external power supply in series through wires, a first connecting sleeve 12 is welded at the lower end of an air cylinder rod 11 of the air cylinder 10, a first connecting column 14 is fixedly installed inside the first connecting sleeve 12, a connecting plate 16 is welded at the lower end of the first connecting column 14, stamping sleeve 17 is welded at two sides of the connecting plate 16, the stamping sleeve 17 is slidably sleeved with the stamping sleeve 61, a core rod 19 is slidably connected with the stamping sleeve 19, and the design for forming a positive electrode ring sleeve;

base 1's upper end fixed mounting has pneumatic cylinder 24, pneumatic cylinder 24 is HOB series standard oil cylinder, belong to prior art, and be equipped with control switch, control switch passes through wire and external power supply series connection with pneumatic cylinder 24, the upper end fixed mounting of the jar pole 25 of pneumatic cylinder 24 has second adapter sleeve 26, jar pole 25 and second adapter sleeve 26 pass through third bolt 27 fixed connection, the upper end welding of second adapter sleeve 26 has bracing piece 28, the upper end welding of bracing piece 28 has backup pad 29, the upper end of backup pad 29 is provided with end cap 31, end cap 31 cup joints with the bottom slip of punching press chamber 61, the design of end cap 31 can seal the bottom of punching press chamber 61.

Referring to fig. 1, the base 1 is provided with two connecting grooves 2, and the two connecting grooves 2 are inserted with connecting blocks 4. Through the cooperation of spread groove 2 and connecting block 4, can be so that shock pad 3 can not take place the horizontal slip with base 1 for 3 simple to operate of shock pad need not bond through glue and base 1.

Referring to fig. 1, a shock pad 3 is installed at the lower end of a base 1, a connecting block 4 is installed at the upper end of the shock pad 3, and the connecting block 4 and the shock pad 3 are of an integrated structure and are made of rubber materials. The shock pad 3 is made of rubber and has certain elasticity, so that the shock pad has a good shock absorption effect when being stamped by equipment, and the ground can be protected by the design of the shock pad 3.

Referring to fig. 1, a through hole 8 is formed in the middle of the box cover 7, an air cylinder rod 11 is slidably connected in the through hole 8, a gap exists between the through hole 8 and the air cylinder rod 11, and the box cover 7 and the material box 6 are tightly connected through a second bolt 20. The design of through-hole 8 provides the removal space for cylinder rod 11, through the clearance design, can make cylinder rod 11 not with through-hole 8 internal contact, avoid causing cylinder rod 11 to take place wearing and tearing.

Referring to fig. 1, a first connecting column 14 and a first connecting sleeve 12 are fixedly connected by a first bolt 13, reinforcing rods 15 are welded to both sides of the first connecting column 14, and the reinforcing rods 15 are welded to a connecting plate 16. The connecting plate 16 can be structurally reinforced by the design of the reinforcing rods 15.

Referring to fig. 1, the core rods 19 are connected with the box cover 7 through threads, the number of the core rods 19 is two, and the reinforcing ribs 18 are welded between the stamping sleeve 17 and the connecting plate 16. By the design of the reinforcing ribs 18, a higher structural strength between the press sleeve 17 and the connecting plate 16 can be achieved.

Referring to fig. 2, a shell 21 is sleeved at the bottom of the material box 6, and a heat insulation layer 22 and a heating wire 23 are respectively arranged in the shell 21. Heating can be carried out by heating wires 23, which belongs to the prior art, and the design of the heat-insulating layer 22 has the heat-insulating effect.

Referring to fig. 2 and 5, the plug 31 and the support plate 29 are of an integrated structure, the upper end of the plug 31 contacts the lower end of the core rod 19, the connecting rods 30 are welded to two sides of the support rod 28, and the upper ends of the connecting rods 30 are welded to the lower end of the support plate 29. The design of the connecting rod 30 has a supporting function on the supporting plate 29, and the structure can be strengthened.

When the stamping device is used, the air cylinder 10 is started, the air cylinder 10 works, the air cylinder rod 11 of the air cylinder 10 moves upwards, the air cylinder rod 11 drives the first connecting sleeve 12 to move upwards, the first connecting sleeve 12 drives the first connecting post 14 to move upwards, the first connecting post 14 drives the connecting plate 16 to move upwards, the connecting plate 16 drives the stamping sleeve 17 to move upwards, the stamping sleeve 17 leaves the stamping cavity 61, raw materials in the material box 6 automatically enter the stamping cavity 61, then the air cylinder rod 11 resets and drives the first connecting sleeve 12 to reset, so that the first connecting post 14 resets, the first connecting post 14 drives the connecting plate 16 to reset, the connecting plate 16 drives the stamping sleeve 17 to reset, the raw materials in the stamping cavity 61 are stamped and formed, a material shifting mechanism is not required to be designed for material shifting, and the manufacturing cost of the device can be reduced;

after punching press is accomplished, when material needs to be taken, hydraulic cylinder 24 is started, hydraulic cylinder 24 drives cylinder rod 25 to move downwards, cylinder rod 25 drives second connecting sleeve 26 to move downwards, second connecting sleeve 26 drives supporting rod 28 to move downwards, supporting rod 28 drives supporting plate 29 to move downwards, supporting plate 29 drives end cap 31 to move downwards, end cap 31 leaves core bar 19 and punching press chamber 61, the positive pole ring sleeve can be taken out, material taking is convenient, and a traditional screw cap plugging mode is not needed, so that the problem that material cannot be taken due to screw cap damage is avoided.

The control mode of the present application is automatically controlled by a controller, and a control circuit of the controller can be implemented by simple programming by a person skilled in the art, which belongs to the common knowledge in the field, and the present application mainly protects a mechanical device, so the control mode and the circuit connection are not explained in detail in the present application.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides an alkaline cell positive polar ring processingequipment, includes base (1), its characterized in that: the stamping device is characterized in that a support frame (5) is welded at the upper end of the base (1), a material box (6) is welded at the upper end of the support frame (5), a stamping cavity (61) is arranged at the bottom of the material box (6), a box cover (7) is installed at the upper end of the material box (6), a feeding hopper (9) is welded at the upper end of the box cover (7), an air cylinder (10) is fixedly installed at the upper end of the box cover (7), a first connecting sleeve (12) is welded at the lower end of an air cylinder rod (11) of the air cylinder (10), a first connecting column (14) is fixedly installed inside the first connecting sleeve (12), a connecting plate (16) is welded at the lower end of the first connecting column (14), stamping sleeves (17) are welded at two sides of the connecting plate (16), the stamping sleeves (17) are slidably sleeved with the stamping cavity (61), and a core rod (19) is slidably connected in the stamping sleeves (17);

the utility model discloses a hydraulic press, including base (1), the upper end fixed mounting of base (1) has pneumatic cylinder (24), the upper end fixed mounting of the jar pole (25) of pneumatic cylinder (24) has second adapter sleeve (26), jar pole (25) and second adapter sleeve (26) are through third bolt (27) fixed connection, the upper end welding of second adapter sleeve (26) has bracing piece (28), the upper end welding of bracing piece (28) has backup pad (29), the upper end of backup pad (29) is provided with end cap (31), end cap (31) cup joints with the bottom slip of punching press chamber (61).

2. The processing device of the positive electrode ring of the alkaline battery according to claim 1, wherein: the base (1) is provided with two connecting grooves (2), and the connecting grooves (2) are connected with connecting blocks (4) in the connecting grooves (2) in an inserted mode.

3. The processing device of the positive electrode ring of the alkaline battery according to claim 1, wherein: shock pad (3) are installed to the lower extreme of base (1), the upper end of shock pad (3) is provided with connecting block (4), connecting block (4) and shock pad (3) formula structure as an organic whole are made by rubber materials.

4. The processing device of the positive electrode ring of the alkaline battery according to claim 1, wherein: the middle part of the box cover (7) is provided with a through hole (8), a cylinder rod (11) is connected in the through hole (8) in a sliding mode, a gap exists between the through hole (8) and the cylinder rod (11), and the box cover (7) and the material box (6) are connected through a second bolt (20) in a fastening mode.

5. The processing device of the positive electrode ring of the alkaline battery according to claim 1, wherein: first spliced pole (14) and first connecting sleeve (12) are through first bolt (13) fixed connection, the both sides welding of first spliced pole (14) has stiffener (15), stiffener (15) and connecting plate (16) welded fastening.

6. The processing device of the positive electrode ring of the alkaline battery according to claim 1, wherein: the core rods (19) are connected with the box cover (7) through threads, the number of the core rods (19) is two, and reinforcing ribs (18) are welded between the stamping sleeve (17) and the connecting plate (16).

7. The processing device of the positive electrode ring of the alkaline battery according to claim 1, wherein: the bottom cover of workbin (6) is equipped with casing (21), be provided with heat preservation (22) and heater strip (23) in casing (21) respectively.

8. The processing device for the positive electrode ring of the alkaline battery as claimed in claim 1, wherein: the plug (31) and the support plate (29) are of an integrated structure, connecting rods (30) are welded to two sides of the support rod (28), and the upper ends of the connecting rods (30) are welded to the lower end of the support plate (29).