CN211139855U

CN211139855U - Top-cutting material taking and arranging machine

Info

Publication number: CN211139855U
Application number: CN201920984402.8U
Authority: CN
Inventors: 王帮良; 韦福民
Original assignee: Shenzhen Linglve CNC Equipment Co Ltd
Current assignee: Shenzhen Linglve CNC Equipment Co Ltd
Priority date: 2019-06-27
Filing date: 2019-06-27
Publication date: 2020-07-31
Anticipated expiration: 2029-06-27

Abstract

The utility model discloses a top is cut and is got material balance machine, including the turtledove robot system, step-by-step material system that draws, servo top cut tool system, height dish move carry the mechanism, coil stock stamping workpiece unreel with rolling system, safety grating system and computer display control system, it all installs on the mesa of welding frame, on the computer display control system installation frame face guard curb girder support. The utility model discloses can realize that the coil stock stamping workpiece unreels automatically, the automatic drawing material of step-by-step material puller, the automatic reverse cutting of servo top-cutting tool, the automatic product that snatchs of synchronous dove robot grabs gets on the tray of height dish mechanism, realizes the equipment of tray packing.

Description

Top-cutting material taking and arranging machine

Technical Field

The utility model relates to a top is cut and is got material balance machine.

Background

In the production of electronic products, a large number of incoming materials are stamped parts of coil materials, so that cutting is realized, and then the coil materials are packaged in a tray.

The tradition is fallen the bulk cargo, then manual packing tray, and is inefficient like this, and the fragile product moreover, the quality is unreliable, is difficult to satisfy modern production's needs.

At present, a lot of and mature hands are used for packaging in the market, coil stock products are directly dropped into bulk materials, and then the bulk materials are manually placed on a tray one by one, so that a large amount of hand operation is needed, the packaging efficiency is low, the products are poor in quality and easy to damage, and the products are unreliable. The quantity of electronic products is large, the quality requirement is high, and the requirements are difficult to meet.

Disclosure of Invention

The utility model aims to solve the technical problem that a material balance machine is got to top cutting can realize that the coil stock stamping workpiece is automatic to unreel, the automatic material that draws of step-by-step stock puller, servo top cutting tool is automatic to be anti-surely, synchronous dove robot snatchs the product automatically, grabs on getting the tray on the height dish mechanism, realizes the automatic packing of tray.

The utility model discloses a realize through following technical scheme: a top-cutting material taking and arranging machine comprises a dove-tail robot system, a stepping material pulling system, a servo top-cutting jig system, a high-low plate transfer mechanism, a coil material stamping part unwinding and winding system, a safety grating system and a computer display control system, wherein the dove-tail robot system, the stepping material pulling system, the servo top-cutting jig system, the high-low plate transfer mechanism, the coil material stamping part unwinding and winding system, the safety grating system and the computer display control system are all installed on a table board of a welding.

As a preferred technical scheme, the dove robot system comprises a support welding rack, a driving rocker arm, a top surface mounting plate, 3 groups of RV decrementers, a rocker arm servo motor, a pull rod, a rotary servo motor, a central disc and a rotary joint component, wherein the top surface mounting plate is mounted on the top surface of the support welding rack, the 3 groups of RV decrementers are mounted on the top surface mounting plate and connected with the rocker arm servo motor, the driving rocker arm is mounted on an output shaft of the RV decrementer, the pull rod and the rotary joint component are sequentially mounted on the central disc and the driving rocker arm so as to enable the dove robot to move in an assembled mode, and the rotary servo motor is mounted on the central disc so as to rotate.

As a preferred technical scheme, the stepping material pulling system comprises a rod lifting cylinder, a rod lifting mechanism, a pressure adjusting rod, an installation bearing block, a manual rod lifting handle, a bottom installation connecting plate, a bottom rod, a pressing wheel and a stepping motor material puller; the mounting bearing block is assembled and connected with the bottom mounting connecting plate, the bottom roller, the pressing wheel and the stepping motor material puller are mounted on the mounting bearing block together and assembled into a whole, and the stepping material pulling system is integrally mounted on the stand bedplate.

According to the preferable technical scheme, the servo top cutting jig system comprises a jig panel, a jig knife edge, a top cutting punch, a photoelectric switch, a vertical support plate, a bottom mounting plate, an eccentric cam mechanism, a motor mounting plate and a servo motor, wherein the jig panel, the jig knife edge, the vertical support plate and the bottom mounting plate are sequentially connected and mounted with one another, the top cutting punch is mounted on a guide pillar and guide sleeve in a sliding manner to achieve up-and-down movement, the servo motor is mounted on the servo motor mounting plate, and the eccentric cam mechanism is connected with a conveying shaft of the servo motor and connected and mounted with the top cutting punch mechanism.

As a preferred technical scheme, the high-low disc transfer mechanism comprises a limiting oil pressure buffer, a rodless cylinder mounting piece, a mounting connecting block, a rodless cylinder, an upper tray plate, a lower tray plate, a plastic suction tray, a movable sliding block, a mounting bottom plate and an in-place sensor; the mounting bottom plate is sequentially provided with a limiting oil pressure buffer, a mounting connecting block and an in-place sensor; the rodless cylinder is installed on the rodless cylinder installed part, and the upper tray plate and the lower tray plate are respectively assembled on the rodless cylinder installed part and are matched with the movable sliding block to realize the interconversion of the high-low disks.

As a preferred technical scheme, the unwinding and winding system for the coil stamping part comprises a diaphragm winding shaft, a coil stamping part unwinding shaft, an installation support seat, an electric eye, a material positioning seat and a floating tension roller; the coil stock stamping part unreels and welds the mesa of frame with rolling system installation, and its unreels the axle and installs in the supporting seat below, realizes that coil stock cross cutting spare and coil stock stamping part unreel, and the electric eye is installed on the material positioning seat, realizes coil stock cross cutting spare and coil stock stamping part location according to the hole that detects the glued membrane.

As a preferable technical scheme, a table board is installed on a table top of a rack of the welding rack, and all mechanisms and components of the equipment are installed on the table top.

The utility model has the advantages that: 1. a dove robot system is adopted to realize synchronous automatic grabbing from the servo top cutting jig and automatic placing on a high-low tray to realize high-speed tray packaging;

2. a stepping material pulling system is adopted to realize the functions of respectively realizing stepping material pulling, positioning and the like of the coil material die-cut piece and the coil material stamping piece according to parameters;

3. a servo top cutting jig system is adopted to realize reverse upward cutting of products, servo control is realized, and tray packaging is realized by matching with a dove robot;

4. a high-low tray transfer mechanism is adopted to realize synchronous tray packaging, and synchronous tray replacement and synchronous packaging can be realized;

5. the unwinding and the positioning of a coil material die cutting piece and a coil material stamping piece are realized by adopting a stamping piece unwinding and winding system, the winding of a diaphragm is realized, and the transverse tension is realized through a tension floating roller;

6. an operation platform is adopted, so that the coil material die cutting piece and the coil material stamping piece are placed at positions, and a double-start button is arranged, so that the operation safety is ensured;

7. the high-performance P L C control system is adopted, so that the equipment is high in assembling speed, high in precision, stable and reliable.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a structural installation diagram of the present invention;

fig. 2 is a view of the construction of a dove robot system of the present invention;

fig. 3 is a schematic diagram of the stepping pulling system of the present invention;

fig. 4 is a mechanism diagram of the servo top cutting jig system of the present invention;

fig. 5 is a composition of the high-low tray transfer machine system of the present invention;

fig. 6 is the utility model discloses a stamping workpiece unreels and rolling system mechanism picture.

Detailed Description

All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.

Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.

In the description of the present invention, it is to be understood that the terms "one end", "the other end", "the outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

Furthermore, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

The use of terms herein such as "upper," "above," "lower," "below," and the like in describing relative spatial positions is for the purpose of facilitating description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

In the present invention, unless otherwise explicitly specified or limited, the terms "set", "coupled", "connected", "penetrating", "plugging", and the like are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

As shown in fig. 1, the device comprises a dove-tail robot system 1, a stepping material pulling system 2, a servo top cutting jig system 3, a high-low disc transfer mechanism 4, a coil material stamping part unreeling and reeling system 5, a safety grating system and a computer display control system, wherein the components are sequentially arranged on the table surface of a welding rack 6, so that the device is ensured to run stably and reliably; the safety grating system is a protection device, and only when a person puts hands into an equipment working area, the equipment automatically stops and gives an alarm; the computer display control system is arranged on a side beam bracket of a mask of the frame, and can set parameters and operate and control the dove-tail robot 1 and other functions such as movement and the like.

As shown in fig. 2, the dove robot system 1 includes a support welding frame 7, an active rocker arm 8, a top surface mounting plate 9, an RV reducer 10, a rocker servo motor 11, a pull rod 12, a rotary servo motor 13, a central disk 14, and a rotary joint assembly 15, wherein the top surface mounting plate 9 is mounted on the top surface of the support welding frame 7, the 3 sets of RV reducers 10 are mounted on the top surface mounting plate 9 and connected to the rocker servo motor 11, the active rocker arm 8 is mounted on the output shaft of the RV reducer 10 to enable rotation, the pull rod 12 and the rotary joint assembly 15 are sequentially mounted on the central disk 14 and the active rocker arm 8 to enable the combined realization of the XYZ movement of the dove robot 1, and the rotary servo motor 13 is mounted on the central disk 14 to realize rotation;

as shown in fig. 3, the stepping material pulling system 4 includes a rod lifting cylinder 16, a rod lifting mechanism 17, a pressure adjusting rod 18, a mounting bearing block 19, a manual rod lifting handle 20, a bottom mounting connecting plate 21, a bottom stick 22, a pressing wheel 23, and a stepping motor material puller 24; installation bearing block 19 and end installation connecting plate 21 assembled joint, end rod 22, pinch roller 23, step motor material puller 24 is installed on installation bearing block 19 together, its combination equipment is as an organic whole, and it lifts pinch roller 23 still to design to have to lift up pole cylinder 16, make coil stock cross cutting piece and coil stock stamping workpiece equipment when pasting, can lift up, guarantee that the locating pin can be fixed a position well, can require design parameter according to the laminating simultaneously, realize step-by-step distance and draw the material, its step-by-step material system 2 integral erection is on frame 7 platen.

As shown in fig. 4, the servo top-cutting jig system includes a jig panel 25, a jig blade 26, a top-cutting punch 27, a photoelectric switch 28, a vertical support plate 29, a bottom mounting plate 30, an eccentric cam mechanism 31, a motor mounting plate 32 and a servo motor 33, the jig panel 25, the jig blade 26, the vertical support plate 29 and the bottom mounting plate 30 are sequentially connected and mounted with each other, the top-cutting punch 27 is mounted on a guide post guide sleeve in a sliding manner to realize up-and-down movement, the servo motor 33 is mounted on the servo motor mounting plate 32, the eccentric cam mechanism 31 is connected with a conveying shaft of the servo motor 33 and is connected and mounted with the top-cutting punch 24 mechanism to realize up-and-down movement and realize top.

As shown in fig. 5, the high-low tray transfer mechanism 4 includes a limiting hydraulic buffer 26, a rodless cylinder mounting member 27, a mounting connecting block 28, a rodless cylinder 29, an upper tray plate 30, a lower tray plate 31, a blister tray, a moving slider 32, a mounting base plate 33, and an in-place sensor 34; the mounting bottom plate 33 is sequentially provided with a limiting oil pressure buffer 26, a mounting connecting block 28 and an in-place sensor 34; the rodless cylinder 29 is installed on the rodless cylinder installation part 27, and an upper tray plate 30 and a lower tray plate 31 are respectively assembled on the rodless cylinder installation part and matched with the moving slide block 32, so that the mutual conversion of high and low trays is realized, the synchronous packaging function is realized, and the function of synchronously replacing the blister trays is realized.

As shown in fig. 6, the coil stamping part unwinding and winding system 5 includes a diaphragm winding shaft 35, a coil stamping part unwinding shaft 36, an installation support seat 37, an electric eye 38, a material positioning seat 39, and a floating tension roller 40; the coil stock stamping workpiece unreels with rolling system 5, on the mesa of installation welding frame 6, its unreel axle 36 installs in supporting seat 37 below, realizes that the coil stock stamping workpiece unreels, and diaphragm rolling axle 35 can realize peeling off and rolling diaphragm according to the response of the tension roll 40 that floats, and electricity eye 38 installs on material positioning seat 39, realizes coil stock cross cutting spare and coil stock stamping workpiece location according to the hole that detects the glued membrane.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the creative work should be covered within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope defined by the claims.

Claims

1. A top cutting and material taking swing disc machine is characterized by comprising a dove robot system, a stepping material pulling system, a servo top cutting jig system, a high-low disc transfer mechanism, a coil stamping part unwinding and winding system, a safety grating system and a computer display control system, wherein the dove robot system, the stepping material pulling system, the servo top cutting jig system, the high-low disc transfer mechanism, the coil stamping part unwinding and winding system, the safety grating system and the computer display control system are all arranged on a table board of a welding rack, and the computer display control system is;

the dove robot system is including supporting the welding frame, the initiative rocking arm, the top surface mounting panel, 3 RV subtracts the number machine, rocking arm servo motor, the pull rod, rotatory servo motor, spider and rotary joint subassembly, the top surface mounting panel is installed on the top surface that supports the welding frame, 3 RV subtracts the number machine and installs on the top surface mounting panel, be connected with rocking arm servo motor, the initiative rocking arm is installed on RV subtracts the output shaft of number machine, pull rod, rotary joint subassembly are installed in proper order on spider and initiative rocking arm, make the combination realize the dove robot XYZ and remove, rotatory servo motor installs on spider, realizes rotatoryly.

2. The top cutting take-off swing disc machine as set forth in claim 1, characterized in that: the stepping material pulling system comprises a rod lifting cylinder, a rod lifting mechanism, a pressure adjusting rod, a mounting bearing block, a manual rod lifting handle, a bottom mounting connecting plate, a bottom rod, a pressing wheel and a stepping motor material puller; the mounting bearing block is assembled and connected with the bottom mounting connecting plate, the bottom roller, the pressing wheel and the stepping motor material puller are mounted on the mounting bearing block together and assembled into a whole, and the stepping material pulling system is integrally mounted on the stand bedplate.

3. The top cutting take-off swing disc machine as set forth in claim 1, characterized in that: the servo top cutting jig system comprises a jig panel, a jig knife edge, a top cutting punch, a photoelectric switch, a vertical supporting plate, a bottom mounting plate, an eccentric cam mechanism, a motor mounting plate and a servo motor, wherein the jig panel, the jig knife edge, the vertical supporting plate and the bottom mounting plate are sequentially connected and mounted with one another, the top cutting punch is mounted on a guide pillar guide sleeve in a sliding mounting mode to realize up-and-down motion, the servo motor is mounted on the servo motor mounting plate, and the eccentric cam mechanism is connected with a conveying shaft of the servo motor and connected and mounted with the top cutting punch mechanism.

4. The top cutting take-off swing disc machine as set forth in claim 1, characterized in that: the high-low disc transfer mechanism comprises a limiting oil pressure buffer, a rodless cylinder mounting piece, a mounting connecting block, a rodless cylinder, an upper tray plate, a lower tray plate, a plastic suction tray, a movable sliding block, a mounting bottom plate and an in-place sensor; the mounting bottom plate is sequentially provided with a limiting oil pressure buffer, a mounting connecting block and an in-place sensor; the rodless cylinder is installed on the rodless cylinder installed part, and the upper tray plate and the lower tray plate are respectively assembled on the rodless cylinder installed part and are matched with the movable sliding block to realize the interconversion of the high-low disks.

5. The top cutting take-off swing disc machine as set forth in claim 1, characterized in that: the coil stamping part unreeling and reeling system comprises a diaphragm reeling shaft, a coil stamping part unreeling shaft, an installation supporting seat, an electric eye, a material positioning seat and a floating tension roller; the coil stock stamping part unreels and welds the mesa of frame with rolling system installation, and its unreels the axle and installs in the supporting seat below, realizes that coil stock cross cutting spare and coil stock stamping part unreel, and the electric eye is installed on the material positioning seat, realizes coil stock cross cutting spare and coil stock stamping part location according to the hole that detects the glued membrane.

6. The top cutting take-off swing disc machine as set forth in claim 1, characterized in that: a table board is arranged on the table board of the welding frame, so that all mechanisms and parts of the equipment are arranged on the table board.