CN211131704U - Bandage core hot pressing lapping all-in-one that applies - Google Patents
Bandage core hot pressing lapping all-in-one that applies Download PDFInfo
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- CN211131704U CN211131704U CN201920896868.2U CN201920896868U CN211131704U CN 211131704 U CN211131704 U CN 211131704U CN 201920896868 U CN201920896868 U CN 201920896868U CN 211131704 U CN211131704 U CN 211131704U
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- bandage
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- coiling
- hot pressing
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Abstract
The utility model discloses a core hot pressing lapping all-in-one is applied to bandage, include: the device comprises a material placing frame for installing a core applying roll, a core applying section long cutting machine connected with the core applying roll, a transverse moving feeding mechanism for receiving the cut core applying roll, a bandage tension adjusting mechanism for allowing a bandage to pass through, a hot pressing module for receiving the core applying roll sent by the transverse moving feeding mechanism and the bandage passing through the bandage tension adjusting mechanism, a cloth conveying roller set for receiving the bandage passing through the hot pressing module, bandage cutting scissors for receiving the bandage passing through the cloth conveying roller set, a rolling mechanism for receiving the cut bandage and clamping a bandage head, a rolling cylinder arranged beside the rolling mechanism and a material discharging groove for receiving a bandage roll falling from the rolling mechanism; the utility model discloses with the bandage, apply the transportation of core, cut, hot pressing, the integrative automation of ejection of compact process, not only use manpower sparingly, promote product quality and production efficiency moreover.
Description
Technical Field
The utility model relates to a mechanical automation field, especially a core hot pressing lapping all-in-one is applied to bandage.
Background
The production of the thin medical core dressing bandage needs to combine the bandage and the core dressing together, and the principle is that the bandage and the core dressing are put at the same time, the bandage polyester material is melted by a heating mould, and the bandage polyester material and the heating mould are bonded together after being pressed, so as to achieve the purpose of combination, the bandage is rolled after being assembled, and meanwhile, the length of the bandage is cut according to different specifications; the production is carried out by two cranes at one time.
In the existing production process, 1 person operates a rolling machine to roll a bandage first and then put the bandage into a transfer box for standby, 2 persons operate a hot-pressing station, wherein one person spreads the bandage, places the bandage and a core on a hot-pressing jig carrier according to requirements, the bandage and the core are hot-pressed by a hot-pressing mechanism and then flow channel rear station, the other person takes down the bandage, rolls up the bandage again and places the bandage in the transfer box for packaging. The production process requires large labor intensity of staff, has low efficiency and can not effectively ensure the product quality; the market needs a bandage core-coating, hot-pressing and coiling all-in-one machine with high automation degree.
SUMMERY OF THE UTILITY MODEL
For solving prior art's is not enough, the utility model aims to provide a bandage applies core hot pressing lapping all-in-one, with the bandage, apply the transportation of core, cut, hot pressing, the integrative automation of ejection of compact process, not only use manpower sparingly, promote product quality and production efficiency moreover.
In order to achieve the above object, the utility model adopts the following technical scheme:
core hot pressing lapping all-in-one is applied to the bandage includes: the installation applies the blowing frame that the core rolled up, connect in applying the long guillootine of core section that the core rolled up, receive the sideslip feeding mechanism who applies the core after cutting, let the bandage that the bandage passed rise power adjustment mechanism, receive the heat pressing module that the sideslip feeding mechanism sent and applied the core and passed through bandage rise power adjustment mechanism's bandage, receive the conveying cloth roller group of the bandage through the heat pressing module, receive the bandage cutting scissors of the bandage through the conveying cloth roller group, receive the bandage that passes through cutting and clip the mechanism of rolling up of bandage head, catch the blown down tank of the bandage roll that falls down from the mechanism of rolling up.
Aforementioned core hot pressing lapping all-in-one is applied to bandage, sideslip feeding mechanism includes: and the rodless cylinder is arranged beside the hot-pressing module and connected with the rodless cylinder, and the cut core applying belt is taken to the transverse push plate below the hot-pressing module.
According to the bandage core-applying, hot-pressing and coiling all-in-one machine, the core-applying feeding groove is formed between the core-applying section long cutting machine and the transverse moving feeding mechanism.
Aforementioned core hot pressing lapping all-in-one is applied to bandage, bandage power adjustment mechanism that rises includes: the tension adjusting device comprises a tension adjusting shaft I, a tension fixing shaft I, a tension adjusting shaft II, a tension fixing shaft II, a tension adjusting screw rod and a tension adjusting motor, wherein the tension adjusting shaft I is used for enabling a bandage to pass by from the upper side, the tension fixing shaft I is used for enabling the bandage to pass by, the tension adjusting shaft II is used for enabling the bandage to pass by from the lower side, the tension fixing shaft II is used for enabling the bandage to pass by from the upper side, the tension adjusting screw rod is connected to the tension adjusting; and the second tension adjusting shaft is connected to the tension adjusting screw rod through a tension adjusting slide block.
Aforementioned core hot pressing lapping all-in-one is applied to bandage, hot pressing module group constitutes has: the hot pressing device comprises a core hot pressing cylinder, a hot pressing die arranged below the core hot pressing cylinder, and a hot pressing station arranged below the hot pressing die.
Aforesaid core hot pressing lapping all-in-one is applied to bandage, conveying cloth roller set includes: the cloth feeding motor, the upper cloth feeding roller connected with the cloth feeding motor and the two lower cloth feeding rollers arranged at the lower end of the upper cloth feeding roller.
According to the bandage core-applying, hot-pressing and coiling all-in-one machine, the lower end of the lower cloth-feeding roller is provided with the core-applying induction switch.
Aforesaid core hot pressing lapping all-in-one is applied to bandage, beats a roll mechanism and includes: the clamp is connected with the uncoiling motor of the uncoiling clamp cylinder through a synchronizing wheel, the coil poking fork arranged between the uncoiling clamp seat and the uncoiling clamp is connected with the coil poking cylinder of the coil poking fork.
The utility model discloses an useful part lies in:
automatically completing the transportation, cutting, hot pressing and discharging of the bandage and the core applying;
the light control is utilized to realize the start and stop of feeding;
the electric control part is used for realizing the bandage metering requirement;
the whole process is automatic, and the personnel investment is effectively reduced;
the production efficiency and the quality can be effectively improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention;
fig. 2 is a schematic structural diagram of an embodiment of the thermal press module of the present invention;
fig. 3 is a schematic structural view of an embodiment of the transfer cloth roller set of the present invention;
FIG. 4 is a schematic structural diagram of an embodiment of the bandage tension adjusting mechanism of the present invention;
FIG. 5 is a front view of one embodiment of the rolling mechanism of the present invention;
fig. 6 is a rear view of an embodiment of the rolling mechanism of the present invention.
The meaning of the reference symbols in the figures:
1 material placing frame, 2 core applying rolls, 3 core applying section length cutting machine, 4 transverse moving feeding mechanism, 5 bandage tension adjusting mechanism, 501 tension adjusting shaft I, 502 tension fixing shaft I, 503 tension adjusting shaft II, 504 tension fixing shaft II, 505 tension adjusting screw rod, 506 tension adjusting motor, 507 tension adjusting slider, 6 hot pressing module, 601 core applying hot pressing cylinder, 602 hot pressing die, 603 hot pressing station, 7 conveying cloth roller group, 701 cloth conveying motor, 702 upper cloth conveying roller, 703 lower cloth conveying roller, 8 bandage cutting scissors, 9 coiling mechanism, 901 coiling motor, 902 coiling clamp, 903 clamp opening seat, 904 clamp opening cylinder, 905 coiling fork, 906 coiling cylinder, 907 synchronous wheel, 10 scissors cylinder, 11 material discharging groove, 12 core applying material discharging groove and 13 core applying induction switch.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1, the bandage core applying, hot pressing and coiling integrated machine comprises: the installation is applied core and is rolled up blowing frame 1 of 2, connect in applying the long guillootine 3 of core section of applying of 2 of core book, receive the sideslip feeding mechanism 4 that applies the core after cutting, let the bandage that the bandage passed power adjustment mechanism 5 that rises, receive the heat pressing module 6 that applies the core and pass through bandage power adjustment mechanism 5's bandage that sideslip feeding mechanism 4 sent to, receive the conveying cloth roller group 7 of the bandage through heat pressing module 6, receive the bandage cutting scissors 8 of the bandage through conveying cloth roller group 7, receive the bandage that cuts and clip the mechanism 9 of rolling up of bandage head, catch the discharge chute 11 of the bandage roll that falls down from the mechanism 9 of rolling up. As an embodiment, the running direction of the coil poking cylinder 906 is perpendicular to the coil beating mechanism 9 and is consistent with the extending direction of the discharging chute 11; the bandage cutting scissors 8 are driven individually by a scissors cylinder 10. As an example, the core segment length cutting machine 3 is a 140mm high-speed cold and hot strip cutting machine.
As shown in fig. 3, the cloth feed roller set 7 includes: a cloth feeding motor 701, an upper cloth feeding roller 702 connected to the cloth feeding motor 701, and two lower cloth feeding rollers 703 provided at the lower end of the upper cloth feeding roller 702. The bandage passes through the bandage tension adjusting mechanism 5, passes through the hot pressing station 603, bypasses the upper cloth feeding roller 702, passes downwards between the two lower cloth feeding rollers 703, passes downwards through the bandage cutting scissors 8 and reaches the rolling mechanism 9. As an example, the lower feed roller 703 is rotated by a 400W motor. In order to improve the automation capability, the lower end of the lower cloth feeding roller 703 is provided with a core applying inductive switch 13, and when the core applying inductive switch 13 senses the lower edge of the core applying, the rolling motor 901 starts to operate.
The traverse feeding mechanism 4 includes: the rodless cylinder arranged beside the hot-pressing module 6 is connected with the rodless cylinder and is used for cutting the core applying belt to the transverse push plate below the hot-pressing module 6. In order to ensure that the cut core can smoothly reach the transverse feeding mechanism 4, a core coating discharging groove 12 is arranged between the core coating section long cutting machine 3 and the transverse feeding mechanism 4. As shown in FIG. 2, after the coated core is cut and falls onto the traverse platform, the rodless cylinder drives the transverse core pushing plate to push the coated core to the lower part of the hot-pressing mold 602, and the transverse core feeding is completed.
As shown in fig. 4, the bandage tension adjusting mechanism 5 includes: a first tension adjusting shaft 501 for allowing a bandage to pass by from the upper part, a first tension fixing shaft 502 for allowing the bandage to pass by, a second tension adjusting shaft 503 for allowing the bandage to pass by from the lower part, a second tension fixing shaft 504 for allowing the bandage to pass by from the upper part, a tension adjusting screw rod 505 connected to the second tension adjusting shaft 503, and a tension adjusting motor 506 connected to the tension adjusting screw rod 505; the second expansion force adjusting shaft 503 is connected to an expansion force adjusting screw rod 505 through an expansion force adjusting slide block 507. Bandage winding route: the bandage bypasses the first tension adjusting shaft 501, passes through the first tension fixing shaft 502, passes through the lower part of the tension adjusting shaft, and upwards passes through the second tension fixing shaft 504 to enter the next station for hot pressing. The second expansion force adjusting shaft 503 drives the screw rod to move up and down through the motor to achieve the purpose of expansion force control, and the expansion force is larger the lower the second expansion force adjusting shaft 503 is.
The hot pressing module 6 comprises: a core-coating hot-pressing cylinder 601, a hot-pressing mold 602 arranged below the core-coating hot-pressing cylinder 601, and a hot-pressing station 603 arranged below the hot-pressing mold 602; when the core and the bandage reach the hot-pressing station 603, the core hot-pressing cylinder 601 is started to press down, and the hot-pressing mold 602 completes hot pressing on the core and the bandage.
As shown in fig. 5 and 6, the winding mechanism 9 includes: the tension control device comprises a winding clamp 902 for clamping a bandage head, a winding seat 903 for fixing the winding clamp 902, a winding cylinder 904 connected to the winding clamp 902, a winding motor 901 connected to the winding cylinder 904 through a synchronizing wheel 907, a winding poking fork 905 arranged between the winding clamp 902 and the winding clamp 903, and a winding poking cylinder 906 connected to the winding poking fork. The operation sequence of the rolling mechanism 9 is as follows: the opening clamping cylinder 904 returns, the coiling clamp 902 opens, the bandage cloth feeding roller sends the bandage to the middle of two clamps, the opening clamping cylinder 904 stretches out, the clamps are closed to clamp the bandage, the coiling motor 901 starts to rotate, as an embodiment, the coiling motor 901 is a loose 1KW servo motor, the rotating driving of a synchronizing wheel 907 drives the opening clamping seat 903 to rotate, after the length of the bandage reaches a fixed length, the coiling motor 901 stops, a cutting mechanism cuts the bandage, the coiling cylinder 906 stretches out, the coiling fork 905 is driven to take off the bandage coil from the clamps, and the coiling action is completed.
The integrated machine comprises the following specific operation steps:
the first step is as follows: the bandage passes through the tension adjusting mechanism, passes through the hot-pressing station 603, passes through the upper cloth feeding roller 702, passes through the space between the two lower cloth feeding rollers 703 downwards, passes through the bandage cutting scissors 8 downwards and reaches the rolling mechanism 9;
the second step is that: the core applying roll 2 is installed on a material placing frame 1, the number of cutting pieces and the cutting length are set on a core applying section long cutting machine 3, after the equipment is started, a controller triggers the core applying section long cutting machine 3 to cut off one core applying piece each time according to the requirement, the core applying piece falls to a transverse moving feeding mechanism 4 through a core applying blanking groove 12, and the core applying piece is pushed by a transverse moving cylinder and is sent to a hot pressing station 603;
the third step: the winding mechanism 9 clamps a bandage head, the cloth feeding motor 701 and the winding motor 901 are started simultaneously, the bandage is wound into a roll, the winding motor 901 stops after finishing the set number of turns, the hot pressing cylinder presses down to hot press the bandage and the coated core together, the hot pressing cylinder rises, the cloth feeding motor 701 and the winding motor 901 are started again and simultaneously to roll, the coated core moves along with the bandage, when the coated core induction switch 13 senses the lower edge of the coated core, the winding motor 901 starts to count the set length to ensure that the distance between the coated core and a cutting end meets the quality requirement (the distance between the coated core position and the end part of the bandage is different from that of different products), after the winding motor 901 stops, the bandage cutting scissors 8 cut the bandage, and the winding cylinder 906 pushes the bandage roll out from the winding mechanism to finish the winding operation.
The fourth step: the reel poking cylinder 906 pushes the bandage reel out of the material groove, the bandage reel is manually taken down, and the bandage reel is placed in a transfer case to be packaged.
The utility model can automatically complete the transportation, cutting, hot pressing and discharging of the bandage and the core applying; the light-operated automatic bandage metering device has the advantages that the light control is utilized to realize the start and stop of feeding, the electric control part is utilized to realize the requirement of bandage metering, the personnel investment is effectively reduced, and the production efficiency and the quality are effectively improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by adopting equivalent replacement or equivalent transformation fall within the protection scope of the present invention.
Claims (8)
1. Core hot pressing lapping all-in-one is applied to the bandage, its characterized in that includes: the installation applies the blowing frame that the core rolled up, connect in applying the long guillootine of core section that the core rolled up, receive the sideslip feeding mechanism who applies the core after cutting, let the bandage that the bandage passed rise power adjustment mechanism, receive the heat pressing module that the sideslip feeding mechanism sent and applied the core and passed through bandage rise power adjustment mechanism's bandage, receive the conveying cloth roller group of the bandage through the heat pressing module, receive the bandage cutting scissors of the bandage through the conveying cloth roller group, receive the bandage that passes through cutting and clip the mechanism of rolling up of bandage head, catch the blown down tank of the bandage roll that falls down from the mechanism of rolling up.
2. The integrated machine for hot-pressing and coiling of bandage core application according to claim 1, wherein the traverse feeding mechanism comprises: and the rodless cylinder is arranged beside the hot-pressing module and is connected with the rodless cylinder, and the cut core applying belt is taken to the transverse push plate below the hot-pressing module.
3. The integrated machine for bandage core application, hot pressing and coiling as claimed in claim 1, wherein a core application feeding trough is arranged between the core application section length cutting machine and the transverse moving feeding mechanism.
4. The integrated machine for hot-pressing and coiling of the core applied to the bandage as recited in claim 1, wherein the bandage tension adjusting mechanism comprises: the tension adjusting device comprises a tension adjusting shaft I, a tension fixing shaft I, a tension adjusting shaft II, a tension fixing shaft II, a tension adjusting screw rod and a tension adjusting motor, wherein the tension adjusting shaft I is used for enabling a bandage to pass by from the upper side, the tension fixing shaft I is used for enabling the bandage to pass by, the tension adjusting shaft II is used for enabling the bandage to pass by from the lower side, the tension fixing shaft II is used for enabling the bandage to pass by from the upper side, the tension adjusting screw rod is connected to the tension adjusting shaft II; and the second expansion adjusting shaft is connected to the expansion adjusting screw rod through an expansion adjusting slide block.
5. The integrated machine for hot-pressing and coiling of the core applied to the bandage according to claim 1, is characterized in that the hot-pressing module comprises: the hot pressing device comprises a core hot pressing cylinder, a hot pressing die and a hot pressing station, wherein the hot pressing die is arranged below the core hot pressing cylinder, and the hot pressing station is arranged below the hot pressing die.
6. The integrated machine for core-dressing, hot-pressing and roll-forming of bandages according to claim 1, wherein the conveying cloth roller set comprises: the cloth feeding device comprises a cloth feeding motor, an upper cloth feeding roller connected with the cloth feeding motor, and two lower cloth feeding rollers arranged at the lower end of the upper cloth feeding roller.
7. The integrated machine for bandage, core laying, hot pressing and coiling as claimed in claim 6, wherein a core laying induction switch is arranged at the lower end of the lower cloth feeding roller.
8. The integrated machine for hot-pressing and coiling of bandage dressing core according to claim 1, wherein the coiling mechanism comprises: the binding clip comprises a coiling clip for clamping a bandage head, an uncoiling holder for fixing the coiling clip, an uncoiling cylinder connected with the coiling clip, a coiling motor connected with the uncoiling cylinder through a synchronizing wheel, a coiling fork arranged between the uncoiling holder and the coiling clip, and a coiling cylinder connected with the coiling fork.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920896868.2U CN211131704U (en) | 2019-06-14 | 2019-06-14 | Bandage core hot pressing lapping all-in-one that applies |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920896868.2U CN211131704U (en) | 2019-06-14 | 2019-06-14 | Bandage core hot pressing lapping all-in-one that applies |
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| Publication Number | Publication Date |
|---|---|
| CN211131704U true CN211131704U (en) | 2020-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920896868.2U Active CN211131704U (en) | 2019-06-14 | 2019-06-14 | Bandage core hot pressing lapping all-in-one that applies |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110169866A (en) * | 2019-06-14 | 2019-08-27 | 振德医疗用品股份有限公司 | Bandage applies the coiled all-in-one machine of core hot pressing |
-
2019
- 2019-06-14 CN CN201920896868.2U patent/CN211131704U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110169866A (en) * | 2019-06-14 | 2019-08-27 | 振德医疗用品股份有限公司 | Bandage applies the coiled all-in-one machine of core hot pressing |
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