CN211129643U - Rubbing machine - Google Patents
Rubbing machine Download PDFInfo
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- CN211129643U CN211129643U CN201921979485.8U CN201921979485U CN211129643U CN 211129643 U CN211129643 U CN 211129643U CN 201921979485 U CN201921979485 U CN 201921979485U CN 211129643 U CN211129643 U CN 211129643U
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- gyro wheel
- roller
- upper pressing
- wheel
- pressing wheel
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Abstract
A kneading machine comprising: riser, base, bottom roller, left gyro wheel, right gyro wheel, go up the pinch roller, roll up a leaf section of thick bamboo the riser be rectangular shaped plate, vertical placing, the riser below sets up the base, bottom roller, left gyro wheel, right gyro wheel, go up the pinch roller and all set up on the riser, bottom roller, left gyro wheel, right gyro wheel, go up the pinch roller and enclose into a circle, roll up a leaf section of thick bamboo and arrange the circle in, the leaf section of thick bamboo roll the fixed time of filling with the bitter herb leaf is promptly the bitter herb leaf after debitterizing processing, a rub the machine, adopt mechanized mode to accomplish the bitter herb leaf and add water and rub and debitterize technology, simple technique, efficient, be worth extensively promoting.
Description
Technical Field
The invention belongs to vegetable processing equipment, and relates to equipment for repeatedly adding water into bitter leaves and kneading the bitter leaves.
Background
The bitter sesame is also called small ixeris which is a nontoxic plant and is an annual herb, is commonly called sow thistle and contains crude protein, crude fat and crude fiber, and also contains a large amount of various nutritional ingredients such as vitamin C, vitamin D, vitamin E and the like. The sowthistle tasselflower herb is a tender leaf of a small sowthistle plant, has the effects of clearing heat and removing toxicity, is slightly bitter in taste, sweet and cool in nature, and has a clear and unique taste. The bitter herb is eaten as a green leaf vegetable, has large consumption in the south of the Yangtze river, can be used for cold mixing and noodle boiling, can also be used as filling, and has huge market prospect in filling-containing foods such as cakes, steamed stuffed buns, dumplings, wontons and the like made of the bitter herb filling, however, the bitter leaves of the sowthistle tasselflower are bitter and bad in taste when being directly eaten, the sowthistle tasselflower leaves need to be debittered firstly, the debittering process comprises the steps of rubbing and beating the sowthistle tasselflower leaves to enable juice to flow out, then repeatedly rinsing with clear water to reduce the bitter taste, the sowthistle tasselflower leaves after the debittering process are light in bitter taste, tasty, sweet and cool and unique in taste, but the manual treatment method for debittering the sowthistle tasselflower leaves is slow in debittering treatment speed, low in efficiency and complex in process, the manual processing method in the modern industrial production can not provide the requirement of stuffing industrialization, and a more efficient mechanical bitter herb debitterizing processing production method needs to be developed, but no mature equipment is provided in the market at present.
Disclosure of Invention
The purpose of the invention is: the mechanical mode is adopted to replace the manual water adding and kneading process of the bitter herb, and the simple and stable bitter herb kneading production process is realized.
The technical scheme adopted by the invention is as follows: a rubbing machine comprises a vertical plate, a base, a lower roller, a left roller, a right roller, an upper pressing wheel and a leaf rolling barrel, wherein the vertical plate is a rectangular plate and is vertically placed;
the rubbing machine further comprises a motor, a speed reducer gear, a main gear and a pinion, wherein the lower roller, the left roller and the right roller are provided with shafts, the shafts of the lower roller, the left roller and the right roller are connected with a vertical plate, bearings are arranged at the joints of the shafts, the main gear is connected to the shafts of the lower roller, the left roller and the right roller on the back of the vertical plate, the pinions are arranged between the main gears of the lower roller and the left roller and between the main gears of the lower roller and the right roller, the main gear is meshed with the pinion, the motor is connected with the speed reducer, the speed reducer gear is connected with the main gear of the lower roller, the speed reducer gear is meshed with the main gear of the lower roller, and the motor is fixed on a motor support of the vertical plate;
the upper pressing wheel is provided with a shaft, a vertical slide way is arranged at a position corresponding to the upper pressing wheel of the vertical plate, the shaft of the upper pressing wheel slides up and down in the slide way, the shaft of the upper pressing wheel is connected with a slide way clamping wheel at the back of the vertical plate, a bearing is arranged between the upper pressing wheel and the shaft, a water pipe is arranged in the shaft of the upper pressing wheel, a water inlet is arranged at the back of the vertical plate, a plurality of water outlet holes are formed in the surface of the upper pressing wheel, and the upper pressing wheel is a power-free wheel;
the leaf rolling cylinder is a cylinder with two ends communicated and is formed by weaving long thin round rods;
preferably, the thin round rod is a bamboo strip, and 5-10 weaving belts are arranged on the leaf rolling cylinder;
preferably, the length of the leaf rolling cylinder is 45-60cm, and the diameter of the leaf rolling cylinder is 15-20 cm;
preferably, the length of the lower roller, the left roller, the right roller and the upper pressing wheel is greater than that of the leaf rolling barrel;
preferably, the size specification of the main gear is consistent with that of the auxiliary gear;
preferably, the distance between the lower roller and the left roller and the distance between the lower roller and the right roller are 5-12 mm.
The kneading machine of the invention comprises the following steps of adding water into the sowthistle herb, kneading and debitterizing the sowthistle herb: step 1, filling the bitter leaves into a leaf rolling barrel, wherein the leaf rolling barrel is filled with the bitter leaves; step 2, pulling up a pressing wheel handle, putting the leaf rolling barrel filled with the bitter leaves in the step 1 into a ring surrounded by a lower roller, a left roller, a right roller and an upper pressing wheel, putting down the upper pressing wheel handle, and pressing the leaf rolling barrel filled with the bitter leaves by the upper pressing wheel; step 3, starting the motor, wherein the lower roller, the left roller and the right roller rotate in one direction simultaneously to drive the leaf rolling barrel and the upper pressing wheel to rotate due to the meshing relationship of the reducer gear, the main gear and the pinion; step 4, injecting water into the water inlet, wherein the water flows out of the water outlet of the upper pressing wheel and wets the sowthistle leaf through the leaf rolling barrel; and 5, after the operation is carried out for a fixed time, the bitter leaves in the leaf rolling barrel reach the qualified rubbing standard, and the bitter leaves are taken out after the machine is turned off, namely the bitter leaves after the debitterizing treatment.
The upper pressing wheel slides up and down in the slide way, the shaft is prevented from falling off from the slide way through a slide way clamping wheel connected with the back of the vertical plate, the shaft of the upper pressing wheel does not rotate, a bearing is arranged between the upper pressing wheel and the shaft, the upper pressing wheel rotates relative to the shaft, when the upper pressing wheel presses on the leaf rolling barrel, the upper pressing wheel can generate gravity and pressure on the bitter leaves in the leaf rolling barrel, the kneading force of the bitter leaves is increased, juice flows out of the bitter leaves in the repeated water adding and kneading process, the bitter leaves are repeatedly rinsed by water flow, bitter ingredients are reduced, the upper pressing wheel provided by the invention pressurizes the leaf rolling barrel in a gravity mode, and when the volume of the bitter leaves is reduced in the water adding and kneading process, the upper pressing wheel can still continuously generate gravity and pressure, and the performance is stable.
The size and specification of the main gear and the auxiliary gear are consistent, so that the lower roller, the left roller and the right roller rotate in the same rotating speed and the same direction, the leaf rolling barrel and the upper pressing wheel are driven to rotate at a constant speed, the preferable distance between the lower roller and the left roller is 5-12mm, and the leaf rolling barrel is prevented from being clamped between the lower roller and the left roller and between the lower roller and the right roller.
Description of the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a rear view structure of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic view of the leaf rolling cylinder of the present invention.
Reference numerals:
the device comprises a vertical plate 1, a base 2, a lower roller 3, a left roller 4, a right roller 5, an upper pressing wheel 6, a leaf rolling barrel 7, a slideway 8, a motor 9, a speed reducer 10, a speed reducer gear 11, a main gear 12, a pinion 13, a motor support 14, a shaft 15, a slideway clamping wheel 16, a bearing 17, a water inlet 18, a water pipe 19, a water outlet 20, a thin round rod 21, a woven belt 22 and an upper pressing wheel handle 23.
Detailed Description
Example 1: a rubbing machine comprises a vertical plate 1, a base 2, a lower roller 3, a left roller 4, a right roller 5, an upper pressing wheel 6 and a leaf rolling barrel 7, wherein the vertical plate 1 is a rectangular plate and is vertically placed, the base 2 is arranged below the vertical plate 1, the lower roller 3, the left roller 4, the right roller 5 and the upper pressing wheel 6 are all arranged on the vertical plate 1, the lower roller 3, the left roller 4, the right roller 5 and the upper pressing wheel 6 are enclosed into a ring, and the leaf rolling barrel 7 is arranged in the ring;
the rubbing machine further comprises a motor 9, a speed reducer 10, a speed reducer gear 11, a main gear 12 and an auxiliary gear 13, wherein shafts 15 are arranged on the lower roller 3, the left roller 4 and the right roller 5, the shafts 15 of the lower roller 3, the left roller 4 and the right roller 5 are connected with the vertical plate 1, a bearing 17 is arranged at the joint, the main gear 12 is connected on the back of the vertical plate 1 through the shafts 15 of the lower roller 3, the left roller 4 and the right roller 5, the auxiliary gear 13 is arranged between the main gears 12 of the lower roller 3 and the left roller 4 and between the main gears 12 of the lower roller 3 and the right roller 5, the main gear 12 is meshed with the auxiliary gear 13, the motor 9 is connected with the speed reducer 10, the speed reducer gear 11 is connected with the main gear 12 of the lower roller 3, the speed reducer gear 11 is meshed with the main gear 12 of the lower roller 3, and the motor 9 is fixed on a motor support 14 of the vertical plate;
the upper pressing wheel 6 is provided with a shaft 15, a vertical slideway 8 is arranged at a position corresponding to the upper pressing wheel 6 of the vertical plate 1, the shaft 15 of the upper pressing wheel 6 slides up and down in the slideway 8, the shaft 15 of the upper pressing wheel 6 is connected with a slideway clamping wheel 16 at the back of the vertical plate 1, a bearing 17 is arranged between the upper pressing wheel 6 and the shaft 15, a water pipe 19 is arranged in the upper pressing wheel shaft 15, a water inlet 18 is arranged at the back of the vertical plate 1, a plurality of water outlet holes 20 are arranged on the surface of the upper pressing wheel 6, and the upper pressing wheel 6 is an unpowered wheel and rotates along with the rotation of;
the leaf rolling drum 7 is a cylindrical drum with two through ends, the leaf rolling drum 7 is formed by weaving long bamboo strips, 5 weaving belts 22 are arranged on the leaf rolling drum 7, the length of the leaf rolling drum 7 is 45cm, the diameter of the leaf rolling drum is 15cm, the lengths of the lower roller 3, the left roller 4, the right roller 5 and the upper pressing wheel 6 are 47cm, the size and the specification of the main gear 12 and the pinion 13 are consistent, the lower roller 3 and the left roller 4 are consistent, and the distance between the lower roller 3 and the right roller 5 is 5 mm;
in the kneading machine of this embodiment, the process of adding water to the sowthistle herb, kneading and debitterizing the sowthistle herb comprises the following steps: step 1, loading the bitter leaves into a leaf rolling barrel 7, wherein the leaf rolling barrel 7 is filled with the bitter leaves; step 2, pulling up the upper pinch roller handle 23, putting the leaf rolling barrel 7 filled with the bitter leaves in the step 1 into a ring enclosed by the lower roller 3, the left roller 4, the right roller 5 and the upper pinch roller 6, putting down the upper pinch roller handle 23, and pressing the leaf rolling barrel 7 filled with the bitter leaves by the upper pinch roller 6; step 3, starting the motor 9, wherein the lower roller 3, the left roller 4 and the right roller 5 rotate in one direction simultaneously to drive the leaf rolling barrel 7 and the upper pressing wheel 6 to rotate due to the meshing relationship of the reducer gear 11, the main gear 12 and the pinion 13; step 4, injecting water into the water inlet 18, wherein the water flows out of the water outlet 20 of the upper pressing wheel 6 and wets the sowthistle leaf through the leaf rolling barrel 7; and 5, after the operation is carried out for a fixed time, the bitter leaves in the leaf rolling barrel 7 reach the qualified rubbing standard, and the bitter leaves are taken out after the machine is turned off, namely the bitter leaves after the debitterizing treatment.
Example 2: a rubbing machine comprises a vertical plate 1, a base 2, a lower roller 3, a left roller 4, a right roller 5, an upper pressing wheel 6 and a leaf rolling barrel 7, wherein the vertical plate 1 is a rectangular plate and is vertically placed, the base 2 is arranged below the vertical plate 1, the lower roller 3, the left roller 4, the right roller 5 and the upper pressing wheel 6 are all arranged on the vertical plate 1, the lower roller 3, the left roller 4, the right roller 5 and the upper pressing wheel 6 are enclosed into a ring, and the leaf rolling barrel 7 is arranged in the ring;
the rubbing machine further comprises a motor 9, a speed reducer 10, a speed reducer gear 11, a main gear 12 and an auxiliary gear 13, wherein shafts 15 are arranged on the lower roller 3, the left roller 4 and the right roller 5, the shafts 15 of the lower roller 3, the left roller 4 and the right roller 5 are connected with the vertical plate 1, a bearing 17 is arranged at the joint, the main gear 12 is connected on the back of the vertical plate 1 through the shafts 15 of the lower roller 3, the left roller 4 and the right roller 5, the auxiliary gear 13 is arranged between the main gears 12 of the lower roller 3 and the left roller 4 and between the main gears 12 of the lower roller 3 and the right roller 5, the main gear 12 is meshed with the auxiliary gear 13, the motor 9 is connected with the speed reducer 10, the speed reducer gear 11 is connected with the main gear 12 of the lower roller 3, the speed reducer gear 11 is meshed with the main gear 12 of the lower roller 3, and the motor 9 is fixed on a motor support 14 of the vertical plate;
the upper pressing wheel 6 is provided with a shaft 15, a vertical slideway 8 is arranged at a position corresponding to the upper pressing wheel 6 of the vertical plate 1, the shaft 15 of the upper pressing wheel 6 slides up and down in the slideway 8, the shaft 15 of the upper pressing wheel 6 is connected with a slideway clamping wheel 16 at the back of the vertical plate 1, a bearing 17 is arranged between the upper pressing wheel 6 and the shaft 15, a water pipe 19 is arranged in the upper pressing wheel shaft 15, a water inlet 18 is arranged at the back of the vertical plate 1, a plurality of water outlet holes 20 are arranged on the surface of the upper pressing wheel 6, and the upper pressing wheel 6 is an unpowered wheel and rotates along with the rotation of;
the leaf rolling drum 7 is a cylindrical drum with two through ends, the leaf rolling drum 7 is formed by weaving long bamboo strips, 10 weaving belts 22 are arranged on the leaf rolling drum 7, the length of the leaf rolling drum 7 is 60cm, the diameter of the leaf rolling drum is 20cm, the lengths of the lower roller 3, the left roller 4, the right roller 5 and the upper pressing wheel 6 are 63cm, the size and the specification of the main gear 12 and the auxiliary gear 13 are consistent, the lower roller 3 and the left roller 4 are consistent, and the distance between the lower roller 3 and the right roller 5 is 12 mm;
in the kneading machine of this embodiment, the process of adding water to the sowthistle herb, kneading and debitterizing the sowthistle herb comprises the following steps: step 1, loading the bitter leaves into a leaf rolling barrel 7, wherein the leaf rolling barrel 7 is filled with the bitter leaves; step 2, pulling up the upper pinch roller handle 23, putting the leaf rolling barrel 7 filled with the bitter leaves in the step 1 into a ring enclosed by the lower roller 3, the left roller 4, the right roller 5 and the upper pinch roller 6, putting down the upper pinch roller handle 23, and pressing the leaf rolling barrel 7 filled with the bitter leaves by the upper pinch roller 6; step 3, starting the motor 9, wherein the lower roller 3, the left roller 4 and the right roller 5 rotate in one direction simultaneously to drive the leaf rolling barrel 7 and the upper pressing wheel 6 to rotate due to the meshing relationship of the reducer gear 11, the main gear 12 and the pinion 13; step 4, injecting water into the water inlet 18, wherein the water flows out of the water outlet 20 of the upper pressing wheel 6 and wets the sowthistle leaf through the leaf rolling barrel 7; and 5, after the operation is carried out for a fixed time, the bitter leaves in the leaf rolling barrel 7 reach the qualified rubbing standard, and the bitter leaves are taken out after the machine is turned off, namely the bitter leaves after the debitterizing treatment.
Claims (8)
1. A kneading machine characterized by comprising: riser, base, bottom roller, left gyro wheel, right gyro wheel, go up the pinch roller, roll up a leaf section of thick bamboo the riser be rectangular shaped plate, vertical placing, the riser below sets up the base, bottom roller, left gyro wheel, right gyro wheel, go up the pinch roller and all set up on the riser, bottom roller, left gyro wheel, right gyro wheel, go up the pinch roller and enclose into a circle, roll up a leaf section of thick bamboo and arrange in the circle.
2. The kneading machine according to claim 1, further comprising: motor, reduction gear, master gear, pinion, lower gyro wheel, left gyro wheel, right gyro wheel all be provided with the axle, the axle and the riser of lower gyro wheel, left gyro wheel, right gyro wheel are connected, the junction sets up the bearing, the axle of lower gyro wheel, left gyro wheel, right gyro wheel all be connected with the master gear at the riser back, set up the pinion between the master gear of lower gyro wheel, left gyro wheel, lower gyro wheel, right gyro wheel, master gear and pinion meshing, the motor connect the reduction gear, the master gear of reduction gear connection lower gyro wheel, reduction gear and the master gear meshing of lower gyro wheel, the motor is fixed on the motor support of riser.
3. The rubbing machine according to claim 1 or 2, wherein the upper pressing wheel is provided with a shaft, a vertical slide is arranged at a position corresponding to the upper pressing wheel of the vertical plate, the shaft of the upper pressing wheel slides up and down in the slide, the shaft of the upper pressing wheel is connected with a slide clamping wheel at the back of the vertical plate, a bearing is arranged between the upper pressing wheel and the shaft, a water pipe is arranged in the shaft of the upper pressing wheel, a water inlet is arranged at the back of the vertical plate, a plurality of water outlet holes are formed in the surface of the upper pressing wheel, and the upper pressing wheel is a power-free wheel and rotates along with the rotation of the leaf rolling.
4. The rubbing machine according to claim 1, wherein the blade rolling cylinder is a cylinder with two ends open, and the blade rolling cylinder is formed by weaving long slender rods.
5. The rubbing machine according to claim 4, wherein the thin round bar is bamboo strip, and 5-10 weaving bands are provided on the leaf rolling cylinder.
6. The kneading machine of claim 4, wherein the rolling cylinders have a length of 45-60cm and a diameter of 15-20 cm.
7. The rubbing machine of claim 1, wherein the lower roller, the left roller, the right roller and the upper pressing wheel have a length greater than that of the leaf rolling cylinder.
8. The kneading machine of claim 2 wherein the primary and secondary gears are of a size specification.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921979485.8U CN211129643U (en) | 2019-11-16 | 2019-11-16 | Rubbing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921979485.8U CN211129643U (en) | 2019-11-16 | 2019-11-16 | Rubbing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211129643U true CN211129643U (en) | 2020-07-31 |
Family
ID=71773484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921979485.8U Expired - Fee Related CN211129643U (en) | 2019-11-16 | 2019-11-16 | Rubbing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211129643U (en) |
-
2019
- 2019-11-16 CN CN201921979485.8U patent/CN211129643U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200731 Termination date: 20211116 |
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| CF01 | Termination of patent right due to non-payment of annual fee |