CN211112902U

CN211112902U - Floor type rail automatic rope forming machine

Info

Publication number: CN211112902U
Application number: CN201921475775.9U
Authority: CN
Inventors: 陈广吉
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-09-06
Filing date: 2019-09-06
Publication date: 2020-07-28
Anticipated expiration: 2029-09-06

Abstract

The utility model relates to an automatic rope laying machine of console mode track, include along the initiative unit that vertically sets gradually, comb leading truck, driven unit, the both sides ground of initiative unit to driven unit has all vertically laid the comb leading truck track, comb the leading truck setting in combing the leading truck track, be provided with drive chain on the comb leading truck track, it installs on drive chain to comb the leading truck, drive chain is connected with driving motor, comb the orbital both ends of leading truck and middle part and all be provided with the sensor. The utility model is characterized in that: the floor type sliding rail technology is adopted, the sliding is stable and controllable, the yield is improved, the percent of pass is high, the floor type carding guide frame is adopted for traction, the precision is high, the uniformity of the product quality is ensured, manual traction is not needed, the labor intensity is reduced, the productivity is improved, and the labor cost is reduced.

Description

Floor type rail automatic rope forming machine

Technical Field

The utility model relates to a system rope equipment field, concretely relates to automatic rope laying machine of console mode track.

Background

The rope product is widely applied to the marine aquaculture industry, and the special working environment has different requirements on the lay length and the lay force of the rope product from common rope products, so that the prior rope products are all manually woven or air track type mechanical rope spinning machines, and the rope product has the defects of non-uniform specification and performance, large and small sizes, tension of force, low production efficiency and great labor intensity.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to overcome above-mentioned not enough problem, provide an automatic rope laying machine of console mode track.

The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is: a floor type rail automatic rope forming machine comprises a driving unit, a carding guide frame and a driven unit which are sequentially arranged along the longitudinal direction, wherein the driving unit comprises a driving machine operation platform, a driving machine rail and a driving machine trolley, the driving machine operation platform is sequentially provided with at least two driving machine reels along the transverse direction, the driving machine reels are all connected with a driving machine motor, the driving machine operation platform is installed on the driving machine trolley, the driving machine rail is longitudinally paved on both sides of the driving machine trolley, wheels of the driving machine trolley are arranged in the driving machine rail and can longitudinally move along the driving machine rail, the driven unit comprises a driven machine operation platform, at least two driven machine winding wheel sets are sequentially arranged along the transverse direction of the driven machine operation platform, and the driven machine winding wheel sets respectively comprise driven machine upper reels and driven machine lower reels which are correspondingly arranged up and down, reel all is connected with the driven machine motor under on the driven machine, the reel, the driven machine, two at least guiding holes have been seted up along transversely in proper order to the carding leading truck, the vertical one-to-one of driving wheel reel, guiding hole, driven machine wire winding wheelset, the carding leading truck track has all vertically been laid to the both sides of driving machine group to driven machine group, the carding leading truck sets up in the carding leading truck track, be provided with drive chain on the carding leading truck track, the carding leading truck is installed on drive chain, drive chain is connected with drive motor, the orbital both ends of carding leading truck and middle part all are provided with the sensor, driving wheel motor, driven machine motor, drive motor, sensor all are connected with the controller.

The carding guide frame rail is fixed on the ground through support legs.

The carding guide frame is characterized in that the transmission chain is in an annular closed shape, the annular upper section of the transmission chain is arranged on the driving chain wheel, the carding guide frame is arranged on the annular upper section of the transmission chain, the driving chain wheel is connected with the transmission motor, the driving chain wheel is arranged on the carding guide frame track, the annular lower section of the transmission chain is arranged on the driven chain wheel, and the driven chain wheel is arranged on the support leg.

And a cylindrical rod is transversely arranged on one side of the carding guide frame, which is positioned on the driving unit.

The utility model is characterized in that: the floor type sliding rail technology is adopted, the sliding is stable and controllable, the yield is improved, the percent of pass is high, the floor type carding guide frame is adopted for traction, the precision is high, the uniformity of the product quality is ensured, manual traction is not needed, the labor intensity is reduced, the productivity is improved, and the labor cost is reduced.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is an enlarged view of the active machine unit in fig. 1.

Fig. 3 is an enlarged view of the driven unit of fig. 1.

Wherein: 1. the drive unit 11, the drive machine console 12, the drive machine rail 13, the drive machine trolley 131, the wheel 14, the drive machine reel 15, the drive machine motor 2, the carding guide frame 21, the cylindrical rod 22, the guide hole 23, the carding guide frame rail 24, the support leg 25, the drive chain 26, the drive motor 27, the drive sprocket 28, the driven sprocket 29, the sensor 3, the driven unit 31, the driven machine console 32, the driven machine winding wheel group 33, the driven machine motor 4, the controller 5 and the ground.

Detailed Description

As shown in fig. 1-3, the present invention relates to a floor type rail automatic rope laying machine, which comprises a driving machine set 1, a carding guide frame 2 and a driven machine set 3 sequentially arranged along a longitudinal direction, wherein the driving machine set 1 comprises a driving machine operation platform 11, a driving machine rail 12 and a driving machine trolley 13, the driving machine operation platform 11 is sequentially provided with at least two driving machine reels 14 along a transverse direction, the driving machine reels 14 are all connected with a driving machine 15 through belts, the driving machine operation platform 11 is installed on the driving machine trolley 13, the driving machine rail 12 is longitudinally laid on the ground 5 on both sides of the driving machine trolley 13, wheels 131 of the driving machine trolley 13 are arranged in the driving machine rail 12, the driving machine set 1 can longitudinally move along the driving machine rail 12, the driven machine set 3 is installed on the ground 5, the driven machine set 3 comprises a driven machine operation platform 31, the driven machine operation panel 31 has set gradually two at least driven machine wire winding wheelsets 32 along transversely, driven machine wire winding wheelset 32 all includes the corresponding driven machine that sets up from top to bottom reel, reel under the driven machine, the reel all is connected with driven machine motor 33 through the belt under the driven machine that the driven machine goes up the reel, the carding leading truck 2 lies in that 1 one side of driving machine is along transversely being provided with cylinder pole 21 in order to reduce the wearing and tearing to the rope base in-process of throwing the blank, carding leading truck 2 has seted up two at least guiding holes 22 along transversely in proper order, driving machine reel 14, guiding hole 22, driven machine wire winding wheelset 32 vertically one-to-one and quantity are the same, and concrete quantity can be 2 according to the operating condition, 3, 4, 5, 6, 7, 8, 9, 10 … … the carding leading truck track 23 has all vertically laid to the driven machine group 3 both sides of driving machine set 1, the carding guide frame track 23 is fixed on the ground 5 through a plurality of support legs 24, the carding guide frame 2 is arranged in the carding guide frame track 23, a transmission chain 25 is arranged on the carding guide frame track 23, the transmission chain 25 is in an annular closed shape, the annular upper section of the transmission chain 25 is arranged on a driving sprocket 27, the carding guide frame 2 is arranged on the annular upper section of the transmission chain 25, the driving sprocket 27 is connected with a transmission motor 26, the reciprocating motion of the carding guide frame 2 can be realized under the driving of the transmission motor 26, the driving sprocket 27 is arranged on the carding guide frame track 23, the annular lower section of the transmission chain 25 is arranged on a driven sprocket 28, the driven sprocket 28 is arranged on the support legs 24, the driven sprocket 28 plays a role of auxiliary support to the transmission chain 25, and the running stability of the transmission chain 25 is ensured, sensors 29 are arranged at two ends and the middle part of the carding guide frame track 23, the number and the specific positions of the sensors 29 arranged at the middle part are set according to actual working conditions, the driving motor 15, the driven motor 33, the transmission motor 26 and the sensors 29 are all connected with the controller 4, the sensors 29 transmit signals to the controller 4, and the start, stop and speed of the driving motor 15, the driven motor 33 and the transmission motor 26 are controlled through the controller 4.

The utility model discloses only by three operation can, initiative unit alone, driven unit alone, the operation zone alone outside alone, initiative crew member is responsible for equipment and starts, equipment is removed unusually, the product is retrieved, driven crew member is responsible for affirmation, product recovery, the bale of raw materials, the operation zone outside management personnel be responsible for production safety, quality acceptance.

The utility model can select 24H uninterrupted feeding according to the actual output, also can select 16H feeding first, the feeding duration is decided by the user, in operation, the initiative crew member controls the transmission motor 26 to rotate through the controller 4 to drive the combing guide frame 2 to move to the driven unit 3 along the combing guide frame track 23, when the combing guide frame 2 moves to the sensor 29 at the driven unit 3 end, the sensor 29 feeds back the signal to the controller 4, the controller 4 controls the transmission motor 26 to stop rotating, the driven unit 3 takes out the rope blank from the material frame, and hangs on the hook of the winding wheel under the driven unit to fix after passing through the guide hole 22 reversely from the upper part of the combing guide frame 2, the initiative crew member controls the transmission motor 26 to rotate reversely through the controller 4 to drive the combing guide frame 2 to move to the initiative crew member 1 along the combing guide frame track 23, when the combing guide frame 2 moves to the sensor 29 at the initiative crew member 1 end, the sensor 29 feeds back signals to the controller 4, the controller 4 controls the transmission motor 26 to stop rotating, the driving machine group personnel hang rope blanks on hooks of the winding wheel 14 of the driving machine sequentially, the driven machine group personnel hang cut-off end parts of the rope blanks on hooks of the winding wheel on the driven machine sequentially, after the rope blanks are all fixed, the driving machine group personnel controls the transmission motor 26 to rotate through the controller 4 to drive the carding guide frame 2 to move for a certain distance (the moving distance is the distance shortened after the single strand rope blank is stressed) towards the driven machine group 3 along the carding guide frame track 23, the driving machine group personnel controls the driven machine motor 33 to rotate through the controller 4 to drive the winding wheel on the driven machine and the winding wheel under the driven machine to rotate simultaneously, the single strand rope blank starts to form the stressed strand, and the rope blank is shortened after the stressed to drive the driving machine group 1 to move towards the driven machine group 3 along the driving machine track, when a sensor 29 arranged at the position senses the driving unit 1, a signal is fed back to a controller 4, the controller 4 controls a driving motor 15 to rotate to drive a driving reel 14 to rotate, simultaneously controls a transmission motor 26 to rotate to drive a carding guide frame 2 to move towards a driven unit 3 along a carding guide frame track 23, two rope blanks are plied to form ropes, the sensor 29 is arranged at the corresponding position of the carding guide frame track 23 according to the actual working condition, in the plying process, when the carding guide frame 2 runs to the position of the corresponding sensor 29, the corresponding sensor 29 transmits the signal to the controller 4, the controller 4 adjusts the speeds of the driving motor 15 and the driven motor 33 according to a preset program, thereby ensuring that the twisting pitch and the twisting force of the formed ropes are uniform, when the carding guide frame 2 moves to the position of the sensor 29 at the end of the driven unit 3, the sensor 29 feeds back the signal to the controller 4, the controller 4 controls the driving motor 15, the driven motor 33 and the transmission motor 26 to stop rotating, the driving machine set personnel and the driven machine set personnel take off the rope in sequence, the driving machine set 1 returns, the operation is repeated again, and the rope is formed again.

The utility model discloses a console mode slip track technique to ground 5 is standard operation platform, combs leading truck track 23 and lays on ground 5, compares with the aerial track of old-fashioned, accords with ergonomic's essential element and combs leading truck track 23 in the operation and slide stably, controllable, and the yield can promote more than 50%, and the qualification rate 100%.

The utility model discloses a 2 haulage rope bases of leading truck are combed to the console mode and are removed, and it is synchronous operation under a system to comb leading truck 2 and host computer, and is accurate high, need not artifical the traction, and to a great extent ground has reduced the intensity of artificial work, combs leading truck 2 and mechanism synchronous operation in mechanical action, has guaranteed product quality's uniformity, and the deviation of a batch of product from weight, dynamics, lay length etc. is no more than 0.02%, reduces artifical intensity of labour 70%, and in the production efficiency, the process in the past, 5 products are gone out in 610 seconds, the utility model discloses 10 products are gone out in 210 seconds, and the process needs 6 people's cooperation operations in the past, the utility model discloses only need 3 people's operations, productivity ratio promotion 580%, cost of labor reduces 50%.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be within the technical scope of the present invention, and the technical solutions and the inventive concepts of the present invention are equivalent to or changed according to the present invention, and all those skilled in the art should be covered by the scope of the present invention.

Claims

1. The utility model provides an automatic rope machine of console mode track which characterized in that: comprises a driving unit, a carding guide frame and a driven unit which are sequentially arranged along the longitudinal direction,

the driving unit comprises a driving machine operating platform, a driving machine track and a driving machine trolley, wherein at least two driving machine reels are sequentially arranged on the driving machine operating platform along the transverse direction, the driving machine reels are connected with the driving machine, the driving machine operating platform is arranged on the driving machine trolley, the driving machine track is longitudinally laid on both sides of the driving machine trolley, wheels of the driving machine trolley are arranged in the driving machine track and can longitudinally move along the driving machine track,

the driven unit comprises a driven machine operating platform, at least two driven machine winding wheel sets are sequentially arranged on the driven machine operating platform along the transverse direction, each driven machine winding wheel set comprises an upper driven machine winding wheel and a lower driven machine winding wheel which are correspondingly arranged up and down, the upper driven machine winding wheel and the lower driven machine winding wheel are connected with a driven machine motor,

the carding guide frame is provided with at least two guide holes in sequence along the transverse direction,

the winding wheel of the driving motor, the guide hole and the winding wheel set of the driven motor are longitudinally in one-to-one correspondence,

carding guide frame rails are longitudinally laid on two sides from the driving unit to the driven unit, the carding guide frames are arranged in the carding guide frame rails, a transmission chain is arranged on the carding guide frame rails, the carding guide frames are installed on the transmission chain, the transmission chain is connected with a transmission motor, sensors are arranged at two ends and in the middle of the carding guide frame rails,

and the driving motor, the driven motor, the transmission motor and the sensor are all connected with the controller.

2. The floor type rail automatic rope laying machine according to claim 1, characterized in that: the carding guide frame rail is fixed on the ground through support legs.

3. The floor type rail automatic rope laying machine as claimed in claim 2, characterized in that: the carding guide frame is characterized in that the transmission chain is in an annular closed shape, the annular upper section of the transmission chain is arranged on the driving chain wheel, the carding guide frame is arranged on the annular upper section of the transmission chain, the driving chain wheel is connected with the transmission motor, the driving chain wheel is arranged on the carding guide frame track, the annular lower section of the transmission chain is arranged on the driven chain wheel, and the driven chain wheel is arranged on the support leg.

4. The floor type rail automatic rope laying machine according to claim 1, characterized in that: and a cylindrical rod is transversely arranged on one side of the carding guide frame, which is positioned on the driving unit.