CN211109304U - Smoke box warehouse-out processing system - Google Patents
Smoke box warehouse-out processing system Download PDFInfo
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- CN211109304U CN211109304U CN201922032244.9U CN201922032244U CN211109304U CN 211109304 U CN211109304 U CN 211109304U CN 201922032244 U CN201922032244 U CN 201922032244U CN 211109304 U CN211109304 U CN 211109304U
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Abstract
The embodiment of the utility model provides a smoke box warehouse-out processing system, which comprises a smoke box detection device, a box turnover machine, a low material level detection device, a high material level detection device and a control device; the high material level detection device and the low material level detection device are arranged on the outer wall of the cut tobacco storage bin; the smoke box detection device is used for detecting smoke box state information of the smoke box, and the smoke box state information comprises full box state information and incomplete box state information; the control device is used for receiving the high material level state information, the low material level state information, the full tank state information and the less full tank state information and controlling the transmission of the driving signal; and if the box turnover machine receives the driving signal, the cut tobacco in the cigarette box is poured into the cut tobacco storage bin. The utility model discloses a set up smoke box detection device, detect low material level smoke box to the material level detection device through the height setting detects out the state in pipe tobacco storage storehouse, emptys low material level smoke box in advance with the completion, has effectively avoided crossing the emergence of the disconnected material accident that the feed untimely causes excessively because of low material level smoke box tobacco quantity.
Description
Technical Field
The utility model relates to an electromechanical control field especially relates to a smoke box processing system that goes out of warehouse.
Background
The semi-finished product warehouse of the tobacco processing workshop of the cigarette factory adopts a box type tobacco shred storage system. When warehousing, quantitatively boxing the cut tobacco from the main line one by a boxing and distributing vehicle and then conveying the cut tobacco into a warehouse; when the cigarette box is taken out of the warehouse, the cigarette box filled with the cut tobacco is firstly conveyed to a box turning platform, and when the next procedure needs to feed, the cut tobacco in the cigarette box is automatically poured into a corresponding storage bin by a movable box turning machine.
At present, the cigarette boxes with insufficient box loading amount always appear when the warehousing batch is finished, and when the cigarette boxes are taken out of the warehouse and turned over, the accident that the storage bin cannot feed in time due to too little tobacco shreds in the cigarette boxes is caused, and then the material is cut off in the later stage of the process.
SUMMERY OF THE UTILITY MODEL
An embodiment of the utility model provides a smoke box processing system that goes out of warehouse for solve among the prior art not enough smoke box of vanning volume and empty the back, cause the defect of the unable timely feed in warehouse.
In order to overcome the above defect, the embodiment of the utility model provides a smoke box processing system that goes out of warehouse, include: the device comprises a smoke box detection device, a box turnover machine, a low material level detection device, a high material level detection device and a control device; the high material level detection device and the low material level detection device are arranged on the outer wall of the tobacco shred storage bin, and the high material level detection device is arranged above the low material level detection device; the high material level detection device is used for detecting high material level state information of the tobacco shred storage bin, and the low material level detection device is used for detecting low material level state information of the tobacco shred storage bin; the smoke box detection device is used for detecting smoke box state information of the smoke box, and the smoke box state information comprises full box state information and incomplete box state information; the control device is used for receiving the high material level state information, the low material level state information, the full tank state information and the less full tank state information and controlling the transmission of the driving signal; and if the box turnover machine receives the driving signal, the cut tobacco in the cigarette box is poured into the cut tobacco storage bin.
Further, the control device is used for receiving the high material level state information, the low material level state information, the full tank state information and the less full tank state information, and controlling the transmission of the driving signal, and comprises: when the full box state information is at a low level or the not full box state information is at a high level, if the high material level state information is at a low level, the control device outputs a driving signal to the box turnover machine.
Further, the control device is used for receiving the high material level state information, the low material level state information, the full state information and the less full state information, and controlling the transmission of the driving signal, and further comprises: when the full box state information is at a high level or the not full box state information is at a low level, if the high material level state information is at a low level and the low material level state information is at a low level, the control device outputs a driving signal to the box turnover machine.
Further, the smoke box detection device is a material height detection sensor and is used for detecting the height of the tobacco shreds in the passing smoke box; if the height is lower than the height setting threshold, the full box state information is at a low level and the less full box state information is at a high level.
Further, the smoke box detection device can also be a weighing device used for detecting the weight of the passing smoke box; if the weight is lower than the weight setting threshold, the full-box state information is at a low level, and the less-than-full-box state information is at a high level.
Further, the high material level detection device and the low material level detection device are both opposite-emitting phototubes.
Further, the smoke box detection device is positioned in front of the low material level detection device and the high material level detection device in the whole process flow.
Further, the smoke box warehouse-out processing system that this embodiment provided still includes conveyor, and conveyor is used for carrying the smoke box to the case turning platform, and this case turning platform is located the top in pipe tobacco storage storehouse.
Further, the control device is a P L C control system, wherein the smoke box detection device, the low material level detection device and the high material level detection device are electrically connected with an input module of the P L C control system, and the box turnover machine is electrically connected with an output module of the P L C control system.
The embodiment of the utility model provides a smoke box processing system that goes out of warehouse still includes conveyor, through setting up smoke box detection device, detects out low material level smoke box to the material level detection device through the height setting detects out the state in pipe tobacco storage storehouse, emptys low material level smoke box in advance with the completion, and the effectual emergence of avoiding crossing the material accident that the feed untimely causes because of low material level smoke box pipe tobacco volume is low.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is the structure schematic diagram of the smoke box warehouse-out processing system provided by the utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Fig. 1 is a schematic structural view of a smoke box warehouse-out processing system provided by an embodiment of the present invention, as shown in fig. 1, the smoke box warehouse-out processing system provided by the present invention comprises a smoke box detecting device 1, a box turnover machine 2, a low material level detecting device 3, a high material level detecting device 4 and a control device 5; wherein, the high material level detection device 4 and the low material level detection device 3 are arranged on the outer wall of the tobacco shred storage bin, and the high material level detection device 4 is arranged above the low material level detection device 3; the high material level detection device 4 is used for detecting high material level state information of the tobacco shred storage bin, and the low material level detection device 3 is used for detecting low material level state information of the tobacco shred storage bin; the smoke box detection device 1 is used for detecting smoke box state information of a smoke box, wherein the smoke box state information comprises full box state information and incomplete box state information; the control device 5 is used for receiving high material level state information, low material level state information, full tank state information and less full tank state information and controlling the sending of a driving signal; and if the box turnover machine 2 receives the driving signal, the cut tobacco in the cigarette box is poured into the cut tobacco storage bin.
The embodiment of the utility model provides a box storage silk system of semi-manufactured goods storehouse, it generally includes following several parts, is real case vanning warehouse entry part, real case ex-warehouse part, empty case ex-warehouse part and empty case warehouse entry part respectively. Wherein, the solid box boxing and warehousing part is to respectively load a plurality of cut tobaccos from a main cut tobacco line into the tobacco boxes through boxing stations and then warehouse the cut tobaccos for standby. But the semi-finished cut tobacco is produced according to batches in the main cut tobacco production line, and the boxing and warehousing are also carried out according to batches. In the initial stage of batch, operators can uniformly set the packing weight according to actual needs. And when warehousing, the tobacco shreds are loaded into the tobacco boxes through the distributing vehicle, when the tobacco shred amount in the tobacco boxes reaches a set weight, the tobacco boxes are full, the tobacco shreds leave the boxing station to the storage area immediately, then the next empty tobacco box is supplemented to the boxing station in time to continue boxing and warehousing, and the tobacco shreds are boxed and warehoused one by one. However, when the batch is over, there is a high probability that the last bin will be under-filled, referred to as a low level bin, which will also be transported to the storage area to await discharge as with other bins.
And the real box ex-warehouse part selects the real box loaded with the cut tobacco to carry out ex-warehouse operation according to actual production requirements, namely, after an operator issues an ex-warehouse task, the tobacco box is firstly conveyed to an ex-warehouse area, and then conveyed to a box overturning platform corresponding to a target address to wait for overturning the box after box separation and cover removal. The embodiment of the utility model provides an in, for prior art's improvement, can increase smoke box detection device 1 in real case warehouse-out part's arbitrary position, this smoke box detection device 1 can be when the smoke box passes through, in time detects out the packing tobacco shred volume and be full case state or not full case state to output produces full case state information and not full case state information. Further, after outputting the less-than-full-bin state information, the bin may be marked as a low-level bin, and the bin in the full-bin state may be marked as a normal bin, or not marked. Further, in the real box delivery part, all the cigarette boxes (including the marked low material level cigarette boxes) are sequentially conveyed to a box turning platform and are poured by the box turning machine 2 according to corresponding preset rules, so that the cut tobaccos in the boxes are poured into the cut tobacco storage bin.
The preset rule in the prior art may be: two material level detection devices are arranged on the tobacco shred storage bin, and the two material level devices are arranged up and down. When the state of the filling level changes at the position of a certain filling level detection device, the output level of the filling level detection device is changed. Wherein, a material level device positioned above is used for detecting a high material level and preventing the occurrence of material overflow; a level device located below is mainly used for preventing the occurrence of a material breaking condition. No matter normal smoke box or low material level smoke box, after being carried to the box turning platform, only at the material level meter empty material state that gets off, when the pipe tobacco storage bin lacked the material promptly, remove box turnover machine 2 and carry out the box turning procedure, the pipe tobacco in the smoke box on the box turning platform turns into the storage bin, after having the pipe tobacco in the storage bin, when upper and lower material level device all redetected there being the material, stop to the operation of box turnover machine 2 and real case vanning warehouse entry part. However, with the control device 5 and the system in the prior art, when the real boxes are boxed and put in storage, the smoke boxes with insufficient box loading amount (namely, the low material level smoke boxes) always appear when each batch is finished, and when the low material level smoke boxes are taken out of storage and turned over, the tobacco shreds in the smoke boxes are too little to cause the accident that the storage bin cannot supply materials in time and the material is cut off in the later process.
In order to solve the accidents, the cut tobacco of the low-material-level tobacco box can be poured into the cut tobacco storage bin in advance, so that the time is won for turning the next normal box cut tobacco, and the condition of material breakage is avoided. The embodiment of the utility model provides a smoke box processing system that goes out of warehouse, this system also is provided with high material level detection device 4 and low material level detection device 3 on pipe tobacco storage storehouse, detect in advance and mark out low material level smoke box through smoke box detection device 1, back on low material level smoke box is arranged in the roll-over platform, as long as high material level detection device 4 detects out when high material level detection position lacks the material, then to 2 drive signals of case turner, 2 receive behind the drive signal of case turner, then pour the pipe tobacco in the smoke box into pipe tobacco storage storehouse, and needn't wait to high, just drive case turner 2 when 3 position of low material level detection device all lack the material and turn over the case action.
If the box turnover machine 2 takes about 90 seconds each time. If the storage bin supplies materials fast, it takes about 150 seconds to assume that the material shortage signals generated by the low material level detection device 3 are about to be cut off in the next process, and under the normal condition, when the storage bin is short of materials, the box turnover machine 2 is moved to turn the cut tobaccos which are normally full of boxes into the storage bin, so that the storage bin can be filled. However, when the turned-over box is a low-material-level box, the amount of cut tobacco in the low-material-level box is very small, so that the feeding requirement can be met only by adding one turned-over box, the time for turning over the box-turning over machine 2 twice is at least 180 seconds, and is over 150 seconds, and the situation of material breakage in the next process can be caused. But produces the time interval that has about 80 seconds between the short-term material signal to unloading position detection device from material loading position detection device, consequently, the embodiment of the utility model provides a, when being located the smoke box on the box turnover platform for low material level smoke box, in case controlling means 5 receives the signal that material loading position detection device produced, send drive signal to box turnover machine 2 immediately, pour the pipe tobacco in the smoke box into pipe tobacco storage bin. And the empty box is moved out of the box overturning platform in time, and the next normal cigarette box is transferred to the box overturning platform.
The embodiment of the utility model provides a smoke box processing system that goes out of warehouse still includes conveyor, through setting up smoke box detection device, detects out low material level smoke box to the material level detection device through the height setting detects out the state in pipe tobacco storage storehouse, emptys low material level smoke box in advance with the completion, and the effectual emergence of avoiding crossing the material accident that the feed untimely causes because of low material level smoke box pipe tobacco volume is low.
In connection with the above-mentioned embodiments, as an alternative embodiment, the control device 5 is configured to receive the high level state information, the low level state information, the full tank state information and the less full tank state information, and control the transmission of the driving signal, including but not limited to: when the full-box state information is at a low level or the not-full-box state information is at a high level, the control device 5 outputs a drive signal to the box turnover machine 2 if the high-level state information is at a low level.
The embodiment of the utility model provides a smoke box processing system that goes out of warehouse can realize distinguishing each material level device's detection information through the state of level. Specifically, it is assumed that the high and low level detection device 3 generates low level output when there is no cut tobacco at its position; when the high and low level detecting device 3 detects the material, a high level output is generated. When the smoke box detection device 1 detects a passing smoke box, if the smoke box state is detected to be the information of the less full box state, namely the smoke box is detected to be a low-level smoke box, the smoke box detection device 1 generates a high-level output. When the smoke box detecting device 1 generates a high level output (e.g. dc 24V) and the high level state information is low level, the control device 5 outputs the driving signal to the box turnover device 2 regardless of whether the low level state information is low level.
In combination with the content of the above embodiment, as an alternative embodiment, when the full state information is at a high level or the not full state information is at a low level, if the high level state information is at a low level and the low level state information is at a low level, the control device 5 outputs a driving signal to the box turnover machine 2.
Specifically, when a smoke box is detected as a normal smoke box, i.e., the smoke box detecting device 1 detects a passing smoke box, if the smoke box is normal, the smoke box detecting device 1 generates a low level output. At this time, the control device 5 outputs a drive signal to the box turnover machine 2 only when the high level detection device 4 and the low level detection device 3 simultaneously generate low level outputs.
With reference to the above description of the embodiment, as an optional embodiment, the smoke box detection device 1 may be a material height detection sensor for detecting the height of the cut tobacco in the passing smoke box; if the height is lower than the set threshold value, the generated full box state information is low level, the generated non-full box state information is high level, and the material height detection sensor is arranged on the necessary way of each smoke box through the fixing device 6 so as to finish the detection of the height of the cut tobacco in each smoke box.
Specifically, the smoke box may be made of a transparent material, or at least one side of the smoke box detection device 1 close to the smoke box may be made of a transparent material. The material height detection sensor can acquire the height of the tobacco shreds in the cigarette box through the detection window. Further, the height detection sensor compares the acquired tobacco shred height with a height setting threshold value. If the obtained height is lower than the height set threshold, the quantity of the cut tobacco in the tobacco box is proved to be less, the state information of the not-full box generated by the material height detection sensor is high level, and the corresponding state information of the full box is low level.
Further, the embodiment of the utility model provides a controlling means 5 is according to not full case state information and full case state information that acquires, according to the high material level state information that detects and low material level state information, and control drive signal's transmission is no longer repeated in this embodiment.
In combination with the content of the above embodiment, as an optional embodiment, the smoke box detecting device 1 may also be a weighing device for detecting the weight of the passing smoke box; if the weight is lower than the weight setting threshold, the full-tank state information is at a low level, that is, the less-than-full-tank state information is at a high level.
Because the embodiment of the utility model provides an empty case weight of smoke box is the same basically, consequently can reflect smoke box state information through the whole weight of the smoke box that has loaded the pipe tobacco, and smoke box state information is full case state information or the not full case state information in one's the condition. Specifically, when the detected weight is smaller than the weight threshold, the smoke box state information is in a not-full box state, that is, the not-full box state information is at a high level, and the corresponding full box state information is at a low level.
The embodiment of the utility model provides a smoke box processing system that goes out of warehouse is through setting up smoke box detection device and low material level detection device and high material level detection device to reflect the state relation of multiple difference through simple level signal, effectually simplified the utility model discloses data processing's logical relation has effectually avoided the emergence of the disconnected material accident that the feed untimely causes excessively low because of low material level smoke box tobacco shred volume.
Based on the contents of the above-described embodiments, as an alternative embodiment, the high level detecting device 4 and the low level detecting device 3 may both be opposed phototubes. Wherein the embodiment of the utility model provides a do not specifically restrict in model and the concrete theory of operation of transmitting the photoelectric tube.
Based on the above description of the embodiments, as an alternative embodiment, the smoke box detection device 1 is located before the low level detection device 3 and the high level detection device 4 in the whole process flow.
Because the embodiment of the utility model provides a, need judge out smoke box status information according to smoke box detection device 1 in advance, then combine low material level detection device 3 and/or high material level detection device 4's detection information according to smoke box status information, the common back of handling to acquire the method of carrying out difference processing to low material level smoke box and normal smoke box. Therefore, the smoke box measuring device can be arranged at any position of the real box delivery part.
Based on the content of above-mentioned embodiment, as an optional embodiment, the utility model provides a smoke box processing system that goes out of warehouse still includes conveyor, and this conveyor is used for carrying the smoke box to the case turning platform, and the case turning platform is located the top in pipe tobacco storage storehouse.
Further, the smoke box warehouse-out processing system can also comprise a frequency conversion device, and the frequency conversion device can control the running speed of the conveying device. In particular, the conveyor means may be constituted by a plurality of conveyor belts, each of which is driven by a motor driven individually by a frequency converter for controlling the rotation speed of the motor. Further, when the smoke box detection device 1 detects that the smoke box on the conveying conveyer belt is a low material level smoke box, the frequency converter is controlled to improve the conveying speed of the conveying conveyer belt so as to accelerate the speed of conveying the low material level smoke box to the box turning platform.
Based on the content of the above embodiment, as an alternative embodiment, the control device 5 is a P L C control system, wherein the smoke box detection device 1, the low level detection device 3 and the high level detection device 4 are electrically connected with an input module of the P L C control system, and the box turnover device 2 is electrically connected with an output module of the P L C control system.
Specifically, the utility model discloses can realize the control to box turnover machine 2 through P L C control system wherein smoke box detection device 1, low material level detection device 3 and high material level detection device 4 and P L C control system's input module electric connection for detect at the smoke box from the warehouse-out to by a plurality of state information of dumping the in-process, and box turnover machine 2 and P L C control system's output module electric connection.
It should be noted that, the present invention does not specifically limit the specific model of P L C and the specific programming program thereof, and all the programs and modules that can be used to implement the control principle of the present invention can be used as a feature of this embodiment to implement the processing of the input status signal and output the control signal.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (9)
1. A smoke box warehouse-out processing system comprises a smoke box detection device, a box turnover machine, a low material level detection device, a high material level detection device and a control device; the method is characterized in that:
the high material level detection device and the low material level detection device are arranged on the outer wall of the tobacco shred storage bin, and the high material level detection device is arranged above the low material level detection device; the high material level detection device is used for detecting high material level state information of the tobacco shred storage bin, and the low material level detection device is used for detecting low material level state information of the tobacco shred storage bin;
the smoke box detection device is used for detecting smoke box state information of the smoke box, and the smoke box state information comprises full box state information and less full box state information;
the control device is used for receiving the high material level state information, the low material level state information, the full tank state information and the less full tank state information and controlling the sending of a driving signal;
and if the box turnover machine receives the driving signal, the cut tobacco in the cigarette box is poured into the cut tobacco storage bin.
2. A smoke box ex-warehouse processing system as claimed in claim 1, wherein the control device is configured to receive the high level state information, the low level state information, the full box state information and the less full box state information and control the transmission of the driving signal, and comprises:
and when the state information of the box which is not full is at a high level and the state information of the high material level is at a low level, the control device outputs a driving signal to the box turnover machine.
3. A smoke box ex-warehouse processing system as claimed in claim 1, wherein the control device is configured to receive the high level state information, the low level state information, the full box state information and the less full box state information and control the transmission of the driving signal, and comprises:
when the full box state information is at a high level or the not full box state information is at a low level, if the high material level state information is at a low level and the low material level state information is at a low level, the control device outputs a driving signal to the box turnover machine.
4. The cigarette box warehouse-out processing system according to claim 1, wherein the cigarette box detection device is a material height detection sensor for detecting the height of tobacco shreds in the cigarette box; and if the height is lower than a height setting threshold value, the generated full box state information is at a low level and the generated less-than-full box state information is at a high level.
5. A smoke box ex-warehouse handling system according to claim 1, wherein the smoke box detecting device is a weighing device for detecting the weight of the passing smoke box; and if the weight is lower than a weight setting threshold, the full box state information is at a low level and the less full box state information is at a high level.
6. A smoke box ex-warehouse processing system as claimed in claim 1, wherein the high level detection device and the low level detection device are both opposed phototubes.
7. A smoke box ex-warehouse handling system as claimed in claim 1, wherein the smoke box detection device is located before the low level detection device and the high level detection device throughout the process flow.
8. The carton ex-warehouse processing system of claim 1, further comprising a conveying device for conveying the cartons to a carton overturning platform located above the tobacco shred storage bin.
9. The cigarette box warehouse-out processing system of claim 1, wherein the control device is a P L C control system, wherein the cigarette box detection device, the low level detection device and the high level detection device are electrically connected with an input module of the P L C control system, and the box turnover device is electrically connected with an output module of the P L C control system.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922032244.9U CN211109304U (en) | 2019-11-21 | 2019-11-21 | Smoke box warehouse-out processing system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201922032244.9U CN211109304U (en) | 2019-11-21 | 2019-11-21 | Smoke box warehouse-out processing system |
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| CN211109304U true CN211109304U (en) | 2020-07-28 |
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| CN201922032244.9U Active CN211109304U (en) | 2019-11-21 | 2019-11-21 | Smoke box warehouse-out processing system |
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