CN211102288U - Sintered flux recovery device - Google Patents
Sintered flux recovery device Download PDFInfo
- Publication number
- CN211102288U CN211102288U CN201921653722.1U CN201921653722U CN211102288U CN 211102288 U CN211102288 U CN 211102288U CN 201921653722 U CN201921653722 U CN 201921653722U CN 211102288 U CN211102288 U CN 211102288U
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- CN
- China
- Prior art keywords
- sintered flux
- box body
- guide plate
- fixedly connected
- recycling apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 230000004907 flux Effects 0.000 title claims abstract description 66
- 238000011084 recovery Methods 0.000 title claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims description 12
- 238000004064 recycling Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 13
- 229910000831 Steel Inorganic materials 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- 239000002893 slag Substances 0.000 description 7
- 239000012535 impurity Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
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- Arc Welding In General (AREA)
Abstract
The utility model relates to a production and processing technical field of spiral pipe, concretely relates to sintered flux recovery unit, the utility model discloses aim at solving current sintered flux and retrieve comparatively difficult problem. For the purpose, the sintered flux recovery device comprises a box body, wherein a feed inlet is arranged above the box body, and a discharge outlet is arranged on the side wall of the box body; an inclined first guide plate is arranged in the box body, and the bottom end of the first guide plate points to the discharge hole; the side wall fixedly connected with flexible driving piece of seting up the discharge gate, the flexible end fixedly connected with vertical baffle of flexible driving piece, flexible driving piece drive baffle up-and-down motion is in order to realize opening and closing of discharge gate. The utility model discloses a sintered flux recovery unit has realized the automatic collection of sintered flux, need not operating personnel and has watched always, only operate according to the warning light can, simple and convenient.
Description
Technical Field
The utility model relates to a production and processing technical field of spiral pipe especially relates to a sintered flux recovery unit.
Background
The spiral steel pipe is mainly applied to tap water engineering, petrochemical industry, chemical industry, electric power industry, agricultural irrigation and urban construction, and is one of twenty key products developed in China. The spiral seam steel pipe is formed by welding a strip steel coil serving as a raw material by an automatic double-wire double-sided submerged arc welding process through normal-temperature extrusion molding. The production process specifically comprises the following steps: butt-jointing the ends of the steel strips → flattening, edge shearing, edge planing, surface cleaning and conveying and edge bending treatment → external control or internal control roller type forming → single wire or double wire submerged arc welding → the welded welding seams are all subjected to online continuous ultrasonic automatic flaw detector inspection → the steel pipes are cut into single steel pipes by adopting an air plasma cutting machine → each batch of steel pipes is subjected to a strict initial inspection system, and the mechanical properties, chemical components and fusion conditions of the welding seams, the surface quality of the steel pipes and nondestructive flaw detection are inspected.
When the strip steel is welded after being formed in a roller mode, sintered flux can be sprayed at the welding position. Sintered flux is a granular solder material. It can be melted to form slag and gas during welding, and has protective and metallurgical effects on molten pool. During welding, the material can be melted to form slag and gas, and the slag and gas can protect and metallurgically treat molten metal. The sintered flux can be recovered after use and reused after treatment. Most of the sprayed sintered flux directly falls to the ground, so that the sintered flux is difficult to recover and is mixed with a lot of dust and impurities.
Accordingly, there is a need in the art to provide a new sintered flux recycling apparatus to solve the above problems.
SUMMERY OF THE UTILITY MODEL
In order to solve the above-mentioned problem among the prior art, for the problem of solving current sintered flux and retrieving comparatively difficult, the utility model provides a sintered flux recovery unit, its improvement lies in: the automatic feeding device comprises a box body, wherein a feeding hole is formed in the upper part of the box body, and a discharging hole is formed in the side wall of the box body; an inclined first guide plate is arranged in the box body, and the bottom end of the first guide plate points to the discharge hole; the side wall fixedly connected with flexible driving piece of seting up the discharge gate, the flexible end fixedly connected with vertical baffle of flexible driving piece, flexible driving piece drives the baffle up-and-down motion is in order to realize opening and closing of discharge gate.
Further setting the following steps: the top end of the first guide plate is hinged with the side wall of the box body; the box body is fixedly connected with a driving motor, the driving motor is connected with a cam, and the cam is abutted to the bottom surface of the first guide plate.
Further setting the following steps: the side wall of the box body is provided with a distance sensor for measuring the height of the sintered flux, and the distance sensor is arranged above the first guide plate.
Further setting the following steps: the telescopic driving piece, the driving motor and the distance sensor are connected with the control mechanism.
Further setting the following steps: the outer wall of box is provided with the warning light, the warning light with control mechanism connects. Through setting up the warning light, play the suggestion effect to operating personnel, make things convenient for it to retrieve the unbundling of bag and seal.
Further setting the following steps: the feed inlet fixedly connected with a plurality of second deflector, the second deflector inclines to the outside from bottom to top.
Further setting the following steps: and a sieve plate allowing sintered flux to pass through is clamped on the inner wall of the second guide plate.
Further setting the following steps: the sieve is the rectangle structure, the right angle department of rectangle structure forms first couple, the inner wall of second deflector sets up the second couple, the second couple is arc and free end and sets up, first couple can hang and arrange in on the second couple.
Further setting the following steps: the discharge gate fixedly connected with a plurality of bounding wall, the bounding wall has cup jointed the recovery bag. By arranging the coaming, the guiding function is achieved when the sintered flux slides into the recovery bag; but also convenient for the connection of the recovery bag and the discharge hole.
To sum up, the utility model discloses a beneficial technological effect does:
(1) the utility model discloses a sintered flux recovery unit has realized the automatic collection of sintered flux, need not operating personnel and has watched always, only operate according to the warning light can, simple and convenient.
(2) Through the utility model discloses a sintered flux recovery unit collects sintered flux, can improve the recovery yield of sintered flux, and has reduced the content of dust, welding slag and other impurity in the sintered flux.
(3) The sintered flux recovery device can also greatly reduce the content of the sintered flux in the air, improve the environmental quality in a factory and ensure the health of workers.
Drawings
FIG. 1 is a schematic structural view of a sintered flux recovery apparatus according to the present invention;
FIG. 2 is a sectional view of the sintered flux collecting apparatus according to the present invention.
Reference numerals: 1. a box body; 2. a second guide plate; 3. a second hook; 4. a baffle plate; 5. a telescopic driving member; 6. a first guide plate; 7. a drive motor; 8. a cam; 9. a distance sensor; 10. a warning light; 11. a sieve plate; 111. a first hook; 12. and (4) enclosing plates.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
As shown in fig. 1, the sintered flux recycling device of the present invention is disposed below the sintered flux spraying position, and specifically, may be disposed on the ground or on the frame below the spiral pipe. The sintered flux recovery device comprises a box body 1, a feed inlet is formed in the upper portion of the box body 1, and a discharge outlet is formed in the lower position of the side wall of the box body 1. Feed inlet fixedly connected with a plurality of second deflector 2, second deflector 2 is by lower supreme outside slope. Preferably, the number of the second guide plates 2 is four, the bottom ends of the four second guide plates 2 are respectively fixedly connected with the four sides of the feeding hole, and the sides of the two adjacent second guide plates 2 are connected with each other. Alternatively, the number of second guide plates 2 may also be one, two or three. Set up second deflector 2, the sintered flux that conveniently falls gets into in the box 1, is favorable to the collection of sintered flux.
As shown in fig. 1 and 2, as a preferred embodiment, the inner wall of the second guide plate 2 is engaged with a sieve plate 11 allowing sintered flux to pass therethrough. Specifically, the sieve 11 is the rectangle structure, and four right angle punishment of rectangle structure form four first couples 111 respectively, and four second couples 3 of inner wall fixedly connected with of second deflector 2, the shape of second couple 3 are arc and free end setting up, and first couple 111 can hang and arrange in on the second couple 3. Alternatively, the second hook 3 may be right-angled or other shape with its free end facing upward. The sieve plate 11 and the second guide plate 2 are arranged in a clamping manner, so that the sieve plate 11 is convenient to disassemble. Except this, set up second couple 3 into the form that the free end set up, exert ascending power for sieve 11 and can take off sieve 11, it is extremely convenient to dismantle sieve 11. Through setting up sieve 11, sieve the impurity that the size is bigger. The welding position is close to the device for scraping the craters, welding slag is easy to fall into the sintered flux, and the sieve plate 11 is arranged to remove the welding slag and other large impurities.
With continued reference to fig. 2, an inclined first guiding plate 6 is disposed in the box 1, and the first guiding plate 6 can cover the bottom surface of the box 1 when viewed from top to bottom. The bottom of first deflector 6 points to the discharge gate, is located between two upper and lower sides of discharge gate promptly. The top end of the first guide plate 6 is hinged with the side wall of the box body 1 opposite to the discharge hole. The side wall or the bottom surface of the box body 1 is fixedly connected with a driving motor 7, an output shaft of the driving motor 7 is fixedly connected with a cam 8, and the cam 8 is abutted to the bottom surface of the first guide plate 6. Through setting up first deflector 6, will drop the sintered flux in box 1 and lead to the discharge gate department. The cam 8 abutted to the first guide plate 6 is arranged, so that the first guide plate 6 can shake up and down, sintered flux attached to the upper surface can smoothly slide down along the first guide plate 6, and the residual quantity is small.
As shown in fig. 2, the side wall fixedly connected with telescopic driving member 5 of the discharge port is provided, the telescopic driving member 5 is located above the discharge port, the telescopic end fixedly connected with of the telescopic driving member 5 is provided with a vertical baffle 4, and the telescopic driving member 5 drives the baffle 4 to move up and down to open and close the discharge port. Specifically, the telescopic driving member 5 is an electric push rod, and alternatively, it may be a hydraulic cylinder, a pneumatic cylinder, or the like. The discharge hole is fixedly connected with a plurality of coamings 12. Specifically, the number of the enclosing plates 12 is four, the four enclosing plates 12 are respectively fixedly connected with four side edges of the discharge port, and the side edges of two adjacent enclosing plates 12 are connected with each other. Alternatively, the number of enclosures 12 may be two, three, etc. And a recovery bag is sleeved on the outer surface of the coaming 12 and used for collecting the sintered flux. The recycling bag is connected with the coaming 12 in a binding mode after being sleeved on the coaming 12.
With continued reference to fig. 2, a distance sensor 9 for measuring the height of the sintered flux is fixedly connected to the side wall of the case 1, and the distance sensor 9 is disposed above the first guide plate 6. Specifically, the distance sensor 9 may be an optical distance sensor, an infrared distance sensor, an ultrasonic distance sensor, or the like. By providing the distance sensor 9, the height of the sintered flux is monitored in real time.
The utility model discloses a sintered flux recovery unit includes control mechanism, flexible driving piece 5, driving motor 7 and distance sensor 9 all are connected with control mechanism, control mechanism sends the instruction to flexible driving piece 5 and driving motor 7 based on distance sensor 9 data control mechanism can be any kind of controller among the prior art, send control instruction to flexible driving piece 5 and driving motor 7, the concrete circuit form and the theory of operation of controller are known to those skilled in the art, this embodiment does not describe to this, for example, can be the controller that the model is SDVC 31-L.
In a preferred embodiment, a warning light 10 is provided on the outer wall of the box 1, and the warning light 10 is connected to the control mechanism. The control means sends an instruction to the indicator light 10 based on the data of the distance sensor 9. Alternatively, the warning lamp 10 may be provided on the outer surface of the second guide plate 2. The number of indicator lights 10 may be one, two, three, etc.
The utility model discloses a sintered flux recovery unit's implementation principle and beneficial effect do:
the sintered flux drops on the first guide plate 6 after passing through the sieve plate 11, the distance sensor 9 monitors the height of the sintered flux, the sintered flux is continuously gathered on the first guide plate 6, when the height reaches a set position, the control mechanism starts the telescopic driving piece 5, the telescopic driving piece 5 drives the baffle plate 4 to lift upwards, and the discharge hole is opened; the control mechanism starts the driving motor 7, the cam 8 rotates, the first guide plate 6 shakes, and the sintered flux slides down to the recovery bag along the first guide plate 6; meanwhile, the prompting lamp is turned on to remind an operator to unbind the recovery bag and seal the recovery bag. After a fixed time interval, the control mechanism controls the baffle 4 to descend, the driving motor 7 is turned off, and the prompting lamp 10 is turned off.
The utility model discloses a sintered flux recovery unit has realized the automatic collection of sintered flux, need not operating personnel and has watched always, only operate according to warning light 10 can, simple and convenient. Except this, through the utility model discloses a sintered flux recovery unit collects sintered flux, can improve the recovery yield of sintered flux, and has reduced the content of dust, welding slag and other impurity in the sintered flux. Moreover, the sintered flux recovery device can also greatly reduce the content of the sintered flux in the air, improve the environmental quality in a factory and ensure the health of workers.
The above, only do the preferred embodiment of the present invention, not limit the protection scope of the present invention according to this, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (9)
1. A sintered flux recovery device is characterized in that: the automatic feeding device comprises a box body, wherein a feeding hole is formed in the upper part of the box body, and a discharging hole is formed in the side wall of the box body; an inclined first guide plate is arranged in the box body, and the bottom end of the first guide plate points to the discharge hole; the side wall fixedly connected with flexible driving piece of seting up the discharge gate, the flexible end fixedly connected with vertical baffle of flexible driving piece, flexible driving piece drives the baffle up-and-down motion is in order to realize opening and closing of discharge gate.
2. The sintered flux recycling apparatus according to claim 1, wherein: the top end of the first guide plate is hinged with the side wall of the box body; the box body is fixedly connected with a driving motor, the driving motor is connected with a cam, and the cam is abutted to the bottom surface of the first guide plate.
3. The sintered flux recycling apparatus according to claim 2, wherein: the side wall of the box body is provided with a distance sensor for measuring the height of the sintered flux, and the distance sensor is arranged above the first guide plate.
4. The sintered flux recycling apparatus according to claim 3, wherein: the telescopic driving piece, the driving motor and the distance sensor are connected with the control mechanism.
5. The sintered flux recycling apparatus according to claim 4, wherein: the outer wall of box is provided with the warning light, the warning light with control mechanism connects.
6. The sintered flux recycling apparatus according to claim 1, wherein: the feed inlet fixedly connected with a plurality of second deflector, the second deflector inclines to the outside from bottom to top.
7. The sintered flux recycling apparatus according to claim 6, wherein: and a sieve plate allowing sintered flux to pass through is clamped on the inner wall of the second guide plate.
8. The sintered flux recycling apparatus according to claim 7, wherein: the sieve is the rectangle structure, the right angle department of rectangle structure forms first couple, the inner wall of second deflector sets up the second couple, the second couple is arc and free end and sets up, first couple can hang and arrange in on the second couple.
9. The sintered flux recycling apparatus according to claim 1, wherein: the discharge gate fixedly connected with a plurality of bounding wall, the bounding wall has cup jointed the recovery bag.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921653722.1U CN211102288U (en) | 2019-09-30 | 2019-09-30 | Sintered flux recovery device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921653722.1U CN211102288U (en) | 2019-09-30 | 2019-09-30 | Sintered flux recovery device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211102288U true CN211102288U (en) | 2020-07-28 |
Family
ID=71689141
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921653722.1U Expired - Fee Related CN211102288U (en) | 2019-09-30 | 2019-09-30 | Sintered flux recovery device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211102288U (en) |
-
2019
- 2019-09-30 CN CN201921653722.1U patent/CN211102288U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200728 |