CN211100833U - Crawler belt drawing machine - Google Patents
Crawler belt drawing machine Download PDFInfo
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- CN211100833U CN211100833U CN201921303592.9U CN201921303592U CN211100833U CN 211100833 U CN211100833 U CN 211100833U CN 201921303592 U CN201921303592 U CN 201921303592U CN 211100833 U CN211100833 U CN 211100833U
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Abstract
本实用新型公开了履带联拉机,属于机械加工领域,增强拉拔时设备的稳定性,延长设备的寿命,本实用新型的履带联拉机,包括机架,所述机架上设有上下两个支撑架,所述支撑架外周设有用于夹持、拉拔管材的外履带,所述外履带与所述支撑架之间设有用于减少传动时产生的摩擦力的内履带,所述机架上位于所述两个支撑架之间设有可移动的钳嘴装置,所述钳嘴装置用于夹持刚刚伸入所述机架内的管材端部,并拉动管材移动完成初始的拉拔,所述机架上设有与所述两个支撑架连接的多个同步转臂,所述多个同步转臂转动时能带动所述两个支撑架在竖直方向相对开合,所述两个支撑架分开时所述钳嘴装置能移动,所述两个支撑架合并时能夹持、拉拔管材。
The utility model discloses a crawler belt pulling machine, which belongs to the field of mechanical processing, enhances the stability of equipment during drawing and prolongs the service life of the equipment. The crawler belt pulling machine of the utility model comprises a frame, and the frame is provided with an upper and lower Two support frames, the outer circumference of the support frame is provided with an outer crawler belt for clamping and drawing pipes, an inner crawler belt for reducing frictional force generated during transmission is arranged between the outer crawler belt and the support frame, and the The frame is provided with a movable jaw device between the two support frames, and the jaw device is used to clamp the end of the pipe that has just been inserted into the frame, and pull the pipe to move to complete the initial operation. Pulling, the frame is provided with a plurality of synchronous rotating arms connected with the two supporting frames, the plurality of synchronous rotating arms can drive the two supporting frames to open and close relative to each other in the vertical direction when rotating, When the two support frames are separated, the jaw device can move, and when the two support frames are combined, the pipe can be clamped and pulled.
Description
【技术领域】【Technical field】
本实用新型涉及机械加工领域,尤其涉及履带联拉机。The utility model relates to the field of mechanical processing, in particular to a crawler belt puller.
【背景技术】【Background technique】
现有的拉拔机,拉拔工作时,设备整体的稳定性不足,难以保证生产的管材的质量,并且在工作过程中,会因为巨大的摩擦力而造成对设备的磨损,因摩擦力而产生的热量也会影响到设备的正常使用,降低了设备以及部分零件的寿命,需要花费大量时间以及人力物力进行维护。In the existing drawing machine, during the drawing work, the overall stability of the equipment is insufficient, and it is difficult to ensure the quality of the produced pipes, and during the working process, the equipment will be worn due to the huge frictional force. The heat generated will also affect the normal use of the equipment, reduce the life of the equipment and some parts, and require a lot of time and manpower and material resources to maintain.
在拉拔的初始阶段,缺少对管材的拉拔,经过模具挤压成型的管材端部长度仅有一小截,难以轻易的进入正常的生产过程,会在此步骤中花费许多的时间,降低生产效率。In the initial stage of drawing, there is a lack of drawing of the pipe, and the length of the end of the pipe extruded by the die is only a small section, so it is difficult to easily enter the normal production process. It will take a lot of time in this step and reduce production. efficiency.
【实用新型内容】【Content of utility model】
本实用新型所要解决的技术问题在于克服现有技术的不足而提出履带联拉机,增强拉拔时设备的稳定性,延长设备的寿命。The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and propose a crawler belt pulling machine, which enhances the stability of the equipment during drawing and prolongs the service life of the equipment.
为解决上述技术问题,本实用新型采用如下技术方案:In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions:
履带联拉机,包括机架,所述机架上设有上下两个间隔设置的支撑架,所述两个支撑架外周设有用于夹持、拉拔管材的外履带,所述外履带与所述支撑架之间设有用于减少传动时产生的摩擦力的内履带,所述机架上位于所述两个支撑架之间设有可移动的钳嘴装置,所述钳嘴装置用于夹持刚刚伸入所述机架内的管材端部,并拉动管材移动完成初始的拉拔,所述机架上设有与所述两个支撑架连接的多个同步转臂,所述多个同步转臂转动时能带动所述两个支撑架在竖直方向相对开合,所述两个支撑架分开时所述钳嘴装置能移动,所述两个支撑架合并时能夹持、拉拔管材。The crawler belt pulling machine includes a frame on which two upper and lower supporting frames are arranged at intervals, and the outer circumferences of the two supporting frames are provided with outer crawler belts for clamping and drawing pipes, and the outer crawler belts are connected with An inner crawler for reducing frictional force generated during transmission is provided between the support frames, and a movable jaw device is arranged between the two support frames on the frame, and the jaw device is used for Hold the end of the pipe that has just protruded into the frame, and pull the pipe to move to complete the initial drawing. The frame is provided with a plurality of synchronous rotating arms connected with the two support frames. When the two synchronizing arms are rotated, they can drive the two support frames to open and close relative to each other in the vertical direction. When the two support frames are separated, the jaw device can move. When the two support frames are combined, they can clamp, Pull the tube.
履带联拉机用于拉拔管材,减小管材的直径以及壁厚,短的粗管材拉拔为长的细管材,通过外履带能够夹持管材,并且随着外履带的传动,拉拔被夹持的管材,外履带在传动时会与支撑架之间存在着不间断的摩擦力,经过长时间的使用,对支撑架以及外履带有着较大的磨损,还会产生较大的热量,并且克服摩擦力需要消耗不少的能源,内履带位于外履带和支撑架之间,外履带在内履带外侧传动,外履带与内履带之间的接触面积小,从而造成的磨损也会更少,钳嘴装置则用于在管材拉拔的初始阶段夹住管材,随后开始带着管材移动,可以保证外履带能够进行稳定的拉拔,而钳嘴装置的移动会与支撑架碰撞,为此,上下两个支撑架能够在竖直方向上相对开合,方便钳嘴装置的移动以及对管材的夹持、拉拔。The crawler drawing machine is used to draw pipes, reduce the diameter and wall thickness of the pipes, and draw short thick pipes into long thin pipes. For the clamped pipe, there will be uninterrupted friction between the outer crawler and the support frame during transmission. After a long time of use, the support frame and the outer crawler will be greatly worn, and a larger amount of heat will be generated. And it takes a lot of energy to overcome the frictional force. The inner track is located between the outer track and the support frame. The outer track is driven outside the inner track. The contact area between the outer track and the inner track is small, resulting in less wear and tear. , the pliers mouth device is used to clamp the pipe at the initial stage of pipe drawing, and then starts to move with the pipe, which can ensure the stable drawing of the outer crawler, and the movement of the pliers mouth device will collide with the support frame, for this reason , the upper and lower support frames can be opened and closed relative to each other in the vertical direction, which is convenient for the movement of the pliers mouth device and the clamping and drawing of the pipes.
进一步的,所述支撑架两侧设有控制所述外履带传动的链轮,所述外履带上设有多个带有模具槽的联拉模具,所述外履带拉拔管材时将管材夹持在所述模具槽内,所述内履带由滚柱和外链板组成,所述滚柱与所述外履带和所述支撑架接触,所述外履带与所述内履带之间的摩擦力为滚动摩擦力。带有联拉模具的履带板能够夹住管材,当外履带传动时与内履带之间会产生摩擦力,在摩擦力的作用下可带动滚柱转动,由于滚柱与支撑架之间有着较大的摩擦力,由滚柱组成的内履带能够在外履带传动的同时沿着支撑架的外周传动,外履带与内履带之间也会存在着一定的相对滑动,不过,显而易见的是,产生的摩擦力将会更低,外履带与滚柱之间的磨损极小,可以保持长时间的使用而不出现磨损,不易出现过热的情况。Further, the two sides of the support frame are provided with sprockets that control the transmission of the outer crawler belt, and the outer crawler belt is provided with a plurality of joint drawing dies with die grooves. Hold in the die groove, the inner track is composed of rollers and outer chain plates, the rollers are in contact with the outer track and the support frame, and the friction between the outer track and the inner track The force is the rolling friction force. The crawler shoe with the joint drawing die can clamp the pipe. When the outer crawler is driven, there will be friction between the inner crawler and the inner crawler. Under the action of the friction force, the roller can be driven to rotate. Large friction force, the inner crawler composed of rollers can drive along the outer circumference of the support frame while the outer crawler is driven, and there will also be a certain relative sliding between the outer crawler and the inner crawler. However, it is obvious that the resulting The friction force will be lower, the wear between the outer track and the rollers is extremely small, and it can be used for a long time without wear, and it is not easy to overheat.
进一步的,所述外履带由多个履带板组成,所述联拉模具与所述履带板滑动配合,所述外履带的两侧设有多对限制所述联拉模具在所述履带板上位移的压板,所述两侧的压板其中一侧可拆。联拉模具与履带板滑动配合后,其竖直方向的位移被限制,同时,在水平方向上,除联拉模具在履带板上的滑动方向,其余方向的移动均被限制,压板用于限制联拉模具在履带板上的滑动方向的位移,在替换联拉模具时,取下一侧的压板,便可以取下联拉模具。Further, the outer crawler is composed of a plurality of crawler shoes, the joint-drawing die is slidably matched with the crawler shoe, and two sides of the outer crawler are provided with a plurality of pairs of restricting the joint-drawing dies on the crawler shoe. Displaced pressure plates, one side of the pressure plates on both sides can be dismantled. After the joint-drawing die is slidingly matched with the track shoe, its vertical displacement is limited. At the same time, in the horizontal direction, except for the sliding direction of the joint-drawing die on the track shoe, the movement in other directions is limited, and the pressure plate is used to limit the movement. The displacement of the joint drawing die in the sliding direction on the track plate, when replacing the joint drawing die, remove the pressure plate on one side, and then the joint drawing die can be removed.
进一步的,所述钳嘴装置包括钳口座,所述钳口座前端设有敞开的钳嘴口,所述钳嘴口内设有用于夹持管材的钳嘴座,所述钳口座后端设有与所述钳嘴口连通的管材通道。管材从钳嘴口内伸入钳口座内,在钳嘴座的夹持下,能够将管材牢固的夹持,随着钳嘴装置的移动后,管材被拉拔,随后外履带开始拉拔管材,被拉拔的管材通过钳嘴口和管材通道传出机架。Further, the jaw device includes a jaw seat, the front end of the jaw seat is provided with an open jaw mouth, the jaw seat is provided with a jaw seat for clamping pipes, and the rear end of the jaw seat is provided with a jaw seat. A pipe channel communicated with the mouth of the jaws. The pipe extends from the mouth of the pliers into the jaw seat. Under the clamping of the jaw seat, the pipe can be firmly clamped. With the movement of the jaw device, the pipe is drawn, and then the outer crawler begins to pull the pipe. The drawn pipe passes out of the rack through the jaws and pipe channels.
进一步的,所述机架后端设有尾部气缸,所述尾部气缸控制所述钳嘴装置从所述机架到所述支撑架处的位移,所述钳口座侧面设有挡板,所述外履带两侧设有阻挡凸起,所述阻挡凸起能与所述挡板相抵控制所述钳嘴装置在所述两个支撑架之间的位移。由于气缸的行程有限,无法满足控制整个运行过程的条件,而外履带虽然可以控制钳嘴装置的位移,但外履带控制钳嘴装置移动的必要条件是钳嘴装置需要靠近外履带,因此钳嘴装置的位移分为两部分,第一部分的位移由尾部气缸组件控制,第二部分的位移由外履带控制。Further, the rear end of the frame is provided with a tail air cylinder, the tail air cylinder controls the displacement of the jaw device from the frame to the support frame, a baffle is arranged on the side of the jaw seat, and the jaw seat is provided with a baffle plate. Blocking protrusions are provided on both sides of the outer crawler belt, and the blocking protrusions can resist the baffle plate to control the displacement of the jaw device between the two support frames. Due to the limited stroke of the cylinder, the conditions for controlling the entire operation process cannot be met. Although the outer crawler can control the displacement of the jaw device, the necessary condition for the movement of the outer crawler to control the movement of the jaw device is that the jaw device needs to be close to the outer track, so the jaw The displacement of the device is divided into two parts, the displacement of the first part is controlled by the tail cylinder assembly, and the displacement of the second part is controlled by the outer track.
进一步的,所述机架右侧设有液压缸,所述液压缸连接伸缩座,所述伸缩座上下表面设有齿条,同一水平上的所述多个同步转臂之间通过拉杆连接,同一水平上的所述多个同步转臂中端部的所述同步转臂上设有与所述齿条啮合的四分之一齿轮。液压缸能够稳定地产生极大的推力,能够平稳地推动同步转臂转动,并且通过程序可以控制伸缩座的伸缩速度,以实现控制外履带升降的速度,同步转臂与伸缩座之间的连接方式为啮合,将伸缩座的运动和动力传递到同步转臂上,齿条齿轮传递动力大,适合用于控制重量较大的支撑架和外履带移动,齿轮齿条传动与液压缸的配合,可以保证恒定的传动比,同步转臂之间的拉杆可以保证同向转动的同步转臂之间的运动保持同步,以满足实际的使用需求。Further, a hydraulic cylinder is provided on the right side of the frame, the hydraulic cylinder is connected to a telescopic seat, a rack is provided on the upper and lower surfaces of the telescopic seat, and the plurality of synchronizing arms on the same level are connected by a pull rod, The synchronizing rotating arms at the middle ends of the plurality of synchronizing rotating arms on the same level are provided with quarter gears that mesh with the racks. The hydraulic cylinder can stably generate great thrust, and can smoothly push the synchronous boom to rotate, and the telescopic speed of the telescopic seat can be controlled through the program to control the speed of the outer crawler. The connection between the synchronous boom and the telescopic seat The method is meshing, which transmits the motion and power of the telescopic seat to the synchronous arm. The rack and pinion transmits a large amount of power, which is suitable for controlling the movement of the support frame and the outer crawler with a large weight. The rack and pinion transmission and the cooperation of the hydraulic cylinder, A constant transmission ratio can be guaranteed, and the tie rods between the synchronizing arms can ensure that the movements between the synchronizing arms rotating in the same direction are kept synchronous to meet the actual use requirements.
进一步的,所述同步转臂上设有偏心轴,所述同步转臂通过所述偏心轴与所述支撑架连接,所述支撑架上设有水平椭圆孔,所述偏心轴伸入所述水平椭圆孔内。当同步转臂转动时,偏心轴也会同步转动,在放松管材时,上外履带的偏心轴端部从水平椭圆孔端部移动至水平椭圆孔最高点,下外履带的偏心轴端部从水平椭圆孔端部移动至水平椭圆孔最低点;在夹紧管材时,上外履带的偏心轴端部从水平椭圆孔最高点移动至水平椭圆孔端部,下外履带的偏心轴端部从水平椭圆孔最低点移动至水平椭圆孔端部。Further, an eccentric shaft is provided on the synchronizing arm, the synchronizing arm is connected with the support frame through the eccentric shaft, the support frame is provided with a horizontal elliptical hole, and the eccentric shaft extends into the Inside the horizontal oval hole. When the synchronous arm rotates, the eccentric shaft also rotates synchronously. When the pipe is loosened, the end of the eccentric shaft of the upper outer crawler moves from the end of the horizontal oval hole to the highest point of the horizontal oval hole, and the end of the eccentric shaft of the lower outer crawler moves from the end of the horizontal oval hole to the highest point of the horizontal oval hole. The end of the horizontal oval hole moves to the lowest point of the horizontal oval hole; when the pipe is clamped, the end of the eccentric shaft of the upper outer track moves from the highest point of the horizontal oval hole to the end of the horizontal oval hole, and the end of the eccentric shaft of the lower outer track moves from The lowest point of the horizontal oval hole moves to the end of the horizontal oval hole.
进一步的,所述机架右方设有双输出同步减速机,所述双输出同步减速机与所述链轮之间通过万向联轴器连接。外履带的传动由链轮控制,而链轮需要有传动轴传递转动才能转动,支撑架在移动时链轮也会随其同步移动,因此传动轴的选择为万向联轴器,能够满足使用需求,在支撑架和链轮移动时依然保持着双输出同步减速机与链轮的连接。Further, a dual-output synchronous reducer is arranged on the right side of the frame, and the dual-output synchronous reducer and the sprocket are connected by a universal coupling. The transmission of the outer track is controlled by the sprocket, and the sprocket needs to be rotated by the transmission shaft to rotate. When the support frame moves, the sprocket will also move synchronously with it. Therefore, the choice of the transmission shaft is a universal coupling, which can meet the needs of use. The connection between the double output synchronous reducer and the sprocket is still maintained when the support frame and the sprocket move.
进一步的,所述两个支撑架上设有用于张紧所述外履带和所述内履带的多个张紧块,所述多个张紧块分为第一张紧块、第二张紧块和第三张紧块,所述第一张紧块和所述第二张紧块张紧竖直方向的所述外履带和所述内履带,所述第三张紧块张紧两端的所述外履带和所述内履带。Further, the two support frames are provided with a plurality of tension blocks for tensioning the outer crawler belt and the inner crawler belt, and the plurality of tension blocks are divided into a first tension block and a second tension block. block and a third tension block, the first tension block and the second tension block tension the outer crawler and the inner crawler in the vertical direction, the third tension block tensions the two ends the outer track and the inner track.
进一步的,所述支撑架上设有与所述第一张紧块连接的油缸,所述支撑架上还设有与所述第三张紧块连接的推杆以及控制所述推杆伸缩的螺母座。油缸能够控制第一张紧块和第二张紧块快速地升降,将外履带和内履带快速张紧,通过手动调节螺母座,控制两端的第三张紧块扩张,消除两端的内履带与支撑架之间出现的空隙。Further, the support frame is provided with an oil cylinder connected with the first tension block, and the support frame is also provided with a push rod connected with the third tension block and a push rod for controlling the expansion and contraction of the push rod. Nut seat. The oil cylinder can control the first tension block and the second tension block to rise and fall quickly, and quickly tension the outer crawler and the inner crawler. By manually adjusting the nut seat, the third tension block at both ends can be controlled to expand, eliminating the inner crawler and the inner crawler at both ends. The gaps that appear between the supports.
本实用新型的这些特点和优点将会在下面的具体实施方式、附图中详细的揭露。These features and advantages of the present invention will be disclosed in detail in the following specific embodiments and accompanying drawings.
【附图说明】【Description of drawings】
下面结合附图对本实用新型做进一步的说明:The utility model will be further described below in conjunction with the accompanying drawings:
图1为本实用新型实施例一中履带联拉机的前视图;Fig. 1 is the front view of the crawler belt puller in the first embodiment of the utility model;
图2为本实用新型实施例一中履带联拉机的后视图;Fig. 2 is the rear view of the crawler belt puller in the first embodiment of the present utility model;
图3为本实用新型实施例一中外履带和内履带的轴测图;Fig. 3 is the axonometric view of the inner and outer crawler belts and the inner crawler belt according to the first embodiment of the utility model;
图4为本实用新型实施例一中外履带和内履带的结构示意图;4 is a schematic structural diagram of the middle and outer crawler belts and the inner crawler belt according to the first embodiment of the present utility model;
图5为本实用新型实施例一中支撑架的轴测图;Fig. 5 is the axonometric view of the support frame in the first embodiment of the present invention;
图6为本实用新型实施例二中钳嘴装置的前视图;Fig. 6 is the front view of the pliers mouth device in the second embodiment of the present invention;
图7为本实用新型实施例二中钳嘴装置的剖视图;7 is a cross-sectional view of the pliers mouth device in the second embodiment of the present invention;
图8为本实用新型实施例二中尾部气缸与钳嘴装置结合的结构示意图;8 is a schematic structural diagram of the combination of the tail cylinder and the pliers nozzle device in the second embodiment of the present utility model;
图9为本实用新型实施例二中钳嘴装置的左视图;Fig. 9 is the left side view of the pliers mouth device in the second embodiment of the present invention;
图10为本实用新型实施例二中外履带的轴测图;Fig. 10 is the axonometric view of the inner and outer crawler belts in the second embodiment of the utility model;
图11为本实用新型实施例三中履带联拉机的后视图;Fig. 11 is the rear view of the crawler belt puller in the third embodiment of the present invention;
图12为本实用新型实施例三中履带联拉机的剖视图;12 is a cross-sectional view of the crawler belt puller in the third embodiment of the present utility model;
图13为本实用新型实施例三中履带联拉机的右剖视图;Fig. 13 is the right sectional view of the crawler tractor in the third embodiment of the present utility model;
图14为本实用新型实施例四中支撑架的结构示意图一;Fig. 14 is the first structural schematic diagram of the support frame in the fourth embodiment of the present invention;
图15为本实用新型实施例四中支撑架的结构示意图二。FIG. 15 is a second structural schematic diagram of the support frame in the fourth embodiment of the present invention.
附图标记:Reference number:
机架100;
支撑架200、外履带210、模具槽211、联拉模具212、履带板213、压板214;
内履带220、滚柱221、外链板222;
支撑凸起230、链轮240、齿槽241、阻挡凸起250;supporting
钳嘴装置300、钳口座310、钳嘴口311、钳嘴座312、管材通道313、挡板320;The
同步转臂400、液压缸410、伸缩座420、齿条430、拉杆440、四分之一齿轮450、偏心轴460、水平椭圆孔470;
双输出同步减速机480、万向联轴器490;Double output
尾部气缸500、插块510、侧部气缸520、插销530、插孔540;The
第一张紧块600、第二张紧块610、第三张紧块620、油缸630、推杆640、螺母座650。The
【具体实施方式】【Detailed ways】
下面结合本实用新型实施例的附图对本实用新型实施例的技术方案进行解释和说明,但下述实施例仅为本实用新型的优选实施例,并非全部。基于实施方式中的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得其他实施例,都属于本实用新型的保护范围。The technical solutions of the embodiments of the present utility model will be explained and described below with reference to the accompanying drawings of the embodiments of the present utility model, but the following embodiments are only preferred embodiments of the present utility model, not all. Based on the examples in the implementation manner, other examples obtained by those skilled in the art without creative work, all belong to the protection scope of the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", etc. is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the utility model.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more, unless otherwise expressly defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features The features are not in direct contact but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例一:Example 1:
参照图1至4,履带联拉机,包括机架100,机架100左侧设有上下两个间隔设置的支撑架200,两个支撑架200外周设有用于夹持、拉拔管材的外履带210,外履带210与支撑架200之间设有用于减少传动时产生的摩擦力的内履带220,机架100上位于两个支撑架200之间设有可移动的钳嘴装置300,钳嘴装置300用于夹持刚刚伸入机架100内的管材端部,并拉动管材移动完成初始的拉拔,机架100右侧设有与两个支撑架200连接的多个同步转臂400,多个同步转臂400转动时能带动两个支撑架200在竖直方向相对开合,两个支撑架200分开时钳嘴装置300能移动,两个支撑架200合并时能夹持、拉拔管材。1 to 4 , the crawler belt puller includes a
需要说明的是:以图1为标准,其中图中的右侧为前端,图中的左侧为后端,垂直于图纸的方向为左右两侧,其中向图纸内射入的方向的为右侧,从图纸内向外延伸的方向为左侧。It should be noted that: taking Figure 1 as the standard, the right side in the figure is the front end, the left side in the figure is the rear end, the direction perpendicular to the drawing is the left and right sides, and the direction of injection into the drawing is the right side, the direction extending outwards from the inside of the drawing is the left side.
履带联拉机用于拉拔管材,减小管材的直径以及壁厚,短的粗管材拉拔为长的细管材,通过外履带210能够夹持管材,并且随着外履带210的传动,拉拔被夹持的管材,外履带210在传动时会与支撑架200之间存在着不间断的摩擦力,经过长时间的使用,对支撑架200以及外履带210有着较大的磨损,还会产生较大的热量,并且克服摩擦力需要消耗不少的能源,内履带220位于外履带210和支撑架200之间,外履带210在内履带220外侧传动,外履带210与内履带220之间的接触面积小,从而造成的磨损也会更少,钳嘴装置300则用于在管材拉拔的初始阶段夹住管材,随后开始带着管材移动,可以保证外履带210能够进行稳定的拉拔,而钳嘴装置300的移动会与支撑架200碰撞,为此,上下两个支撑架200能够在竖直方向上相对开合,移动方便钳嘴装置300的移动以及对管材的夹持、拉拔。参照图4和5,支撑架两侧设有控制外履带210传动的链轮240,外履带210上设有多个带有模具槽211的联拉模具212,外履带210拉拔管材时将管材夹持在模具槽211内,内履带220由滚柱221和外链板222组成,滚柱与外履带210和支撑架200接触,外履带210与内履带220之间的摩擦力为滚动摩擦力。带有联拉模具212的履带板能够夹住管材,当外履带210传动时与内履带220之间会产生摩擦力,在摩擦力的作用下可带动滚柱221转动,由于滚柱221与支撑架200之间有着较大的摩擦力,由滚柱221组成的内履带220能够在外履带210传动的同时沿着支撑架200的外周传动,外履带210与内履带220之间也会存在着一定的相对滑动,不过,显而易见的是,产生的摩擦力将会更低,外履带210与滚柱221之间的磨损极小,可以保持长时间的使用而不出现磨损,不易出现过热的情况。The crawler belt drawing machine is used to draw pipes and reduce the diameter and wall thickness of the pipes. The short thick pipes are drawn into long thin pipes, and the pipes can be clamped by the
其中,链轮240,控制外履带210传动的方法为:外履带210两侧设有多个支撑凸起230,支撑凸起230卡入链轮240的齿槽241,链轮240转动时通过与支撑凸起230的啮合带动外履带210传动。通过如此的传动方式,链轮240在转动时不会与内履带220接触。The
外履带210由多个履带板213组成,联拉模具212与履带板213滑动配合,外履带210的两侧设有多对限制联拉模具212在履带板213上位移的压板214,两侧的压板214其中一侧可拆。履带板213上开有燕尾槽,联拉模具212与履带板213滑动配合后,联拉模具212受到燕尾槽的限制而无法在竖直方向移动,在水平方向上,除联拉模具212在履带板213上的滑动方向,其余方向的移动均被限制,压板214用于限制联拉模具212在履带板213上的滑动方向的位移,在替换联拉模具212时,取下一侧的压板214,便可以取下联拉模具212;The
考虑到外履带210的一侧与机架100较为靠近,无法从靠近机架100一侧的燕尾槽槽口安装入履带板213上,因此联拉模具212在与履带板213滑动配合的过程中逐渐与机架100靠近,压板214能够安装在联拉模具212上或是履带板213上,若是安装在联拉模具212上,则不可拆卸一的压板214位于远离机架100的一侧,随后在靠近机架100一侧的联拉模具212安装压板214,在这一层能够安装压板214,但是由于距离机架100的距离太近,操作不够方向,压板214若是安装在履带板213上,则可以将固定的压板214设置在靠近机架100一侧的履带板213上,这样在安装联拉模具212后,在远离机架100一侧的履带板213上安装压板214较为方便。Considering that one side of the
实施例二:Embodiment 2:
本实施例具体说明了钳嘴装置300的结构:参照图6和7,钳嘴装置300包括钳口座310,钳口座310前端设有钳嘴口311,钳嘴口311内设有用于夹持管材的钳嘴座312,钳嘴座312能在所述钳嘴口311内滑动,钳口座310后端设有敞开的与钳嘴口311连通的管材通道313。管材从钳嘴口311内伸入钳口座310内,在钳嘴座312的夹持下,能够将管材牢固的夹持,随着钳嘴装置300的移动后,管材被拉拔,随后外履带210开始拉拔管材,被拉拔的管材通过钳嘴口311和管材通道313传出机架100。This embodiment specifically describes the structure of the jaw device 300: with reference to FIGS. 6 and 7 , the
此外,本实施例还提出了控制钳嘴装置300移动的结构:参照图8和9,机架100后端设有尾部气缸组件,尾部气缸组件控制钳嘴装置300从机架100到支撑架200处的位移,钳口座310侧面设有挡板320,外履带210两侧设有阻挡凸起250,阻挡凸起250能与挡板320相抵控制钳嘴装置300在两个支撑架200之间的位移。由于气缸的行程有限,无法满足控制整个运行过程的条件,而外履带210虽然可以控制钳嘴装置300的位移,但外履带210控制钳嘴装置300移动的必要条件是钳嘴装置300需要靠近外履带210,因此钳嘴装置300的位移分为两部分,第一部分的位移由尾部气缸组件控制,第二部分的位移由外履带210控制。In addition, this embodiment also proposes a structure for controlling the movement of the jaw device 300 : with reference to FIGS. 8 and 9 , a rear cylinder assembly is provided at the rear end of the
进一步说明:参照图10,尾部气缸组件包括尾部气缸500和插块510,钳嘴装置300上设有侧部气缸520组件,侧部气缸520组件包括侧部气缸520和插销530,钳嘴装置300上设有插孔540,尾部气缸500控制插块510插入插孔540,侧部气缸520控制插销530从侧面插入插孔540,并卡紧插块510。插块510受到尾部气缸500的控制,能与插孔540完成插接,侧部气缸520控制插销530卡住插块510,防止插块510从插孔540内移出,这样的设置使得钳嘴装置300在移动过程中始终与插块510保持连接,可以完成钳嘴装置300的第一段的位移。Further explanation: with reference to FIG. 10 , the tail cylinder assembly includes a
本实施例未描述的其他内容可参考实施例一。For other contents not described in this embodiment, reference may be made to the first embodiment.
实施例三:Embodiment three:
本实施例提出了控制支撑架200上下移动方法,具体的来说:参照图11和12,机架100右侧设有液压缸410,液压缸410连接伸缩座420,伸缩座420上下表面设有齿条430,同一水平上的多个同步转臂400之间通过拉杆440连接,同一水平上的多个同步转臂400中端部的同步转臂400上设有与齿条430啮合的四分之一齿轮450。液压缸410能够稳定地产生极大的推力,能够平稳地推动同步转臂400转动,并且通过程序可以控制伸缩座420的伸缩速度,以实现控制外履带210升降的速度,同步转臂400与伸缩座420之间的连接方式为啮合,将伸缩座420的运动和动力传递到同步转臂400上,齿条齿轮传递动力大,适合用于控制重量较大的支撑架200和外履带210移动,齿轮齿条传动与液压缸410的配合,可以保证恒定的传动比,同步转臂400之间的拉杆440可以保证同向转动的同步转臂400之间的运动保持同步,以满足实际的使用需求。This embodiment proposes a method for controlling the up and down movement of the
控制支撑架200只在竖直方向移动的方法为:同步转臂400上设有偏心轴460,同步转臂400通过偏心轴460与支撑架200连接,支撑架200上设有水平椭圆孔470,偏心轴460伸入水平椭圆孔470内。当同步转臂400转动时,偏心轴460也会同步转动,在放松管材时,上外履带210的偏心轴460端部从水平椭圆孔470端部移动至水平椭圆孔470最高点,下外履带210的偏心轴460端部从水平椭圆孔470端部移动至水平椭圆孔470最低点;在夹紧管材时,上外履带210的偏心轴460端部从水平椭圆孔470最高点移动至水平椭圆孔470端部,下外履带210的偏心轴460端部从水平椭圆孔470最低点移动至水平椭圆孔470端部。The method for controlling the supporting
外履带210控制钳嘴装置300以及拉拔管材时,其本体会在支撑架200上传动,考虑到支撑架200会上下移动,因此本实施例提出了为外履带210提供动力的方法:参照图13,机架100右方设有双输出同步减速机480,双输出同步减速机480与链轮240之间通过万向联轴器490连接。外履带210的传动由链轮240控制,而链轮240需要有传动轴传递转动才能转动,支撑架200在移动时链轮240也会随其同步移动,因此传动轴的选择为万向联轴器490,能够满足使用需求,在支撑架200和链轮240移动时依然保持着双输出同步减速机480与链轮240的连接。When the
本实施例未描述的其他内容可参考上述实施例。For other contents not described in this embodiment, reference may be made to the foregoing embodiment.
实施例四:Embodiment 4:
本实施例中,参照图14,两个支撑架200上设有用于张紧外履带210和内履带220的多个张紧块,多个张紧块分为第一张紧块600、第二张紧块610和第三张紧块620,第一张紧块600和第二张紧块610张紧竖直方向的外履带210和内履带220,第三张紧块620张紧两端的外履带210和内履带220。In this embodiment, referring to FIG. 14 , two support frames 200 are provided with a plurality of tensioning blocks for tensioning the
以上方的支撑架200为例进行说明:Take the
第一张紧块600向上移动时推动外履带210和内履带220向上移动,第二张紧块610位于第一张紧块600两侧,第二张紧块610一端与支撑架200转动连接,第二张紧块610另一端与第一张紧块600转动连接,第一张紧块600向外扩张时带动第二张紧块610张紧外履带210和内履带220,第三张紧块620位于支撑架200两端,第三张紧块620向外扩张张紧位于支撑架200两端的外履带210和内履带220,位于支撑架200顶部位置的外履带210和内履带220被张紧后,两端的内履带220与支撑架200之间可能会出现空隙,调节第三张紧块620可缩小出现的空隙,使内履带220与支撑架200接触紧密。When the
控制多个张紧块的方法为:参照图15,支撑架200上设有与第一张紧块600连接的油缸630,支撑架200上还设有与第三张紧块620连接的推杆640以及控制推杆640伸缩的螺母座650。考虑到支撑架200以及链轮240的重量,选择油缸630作为自动调节组件的动力部件,油缸630能够产生较大的推力,能够控制第一张紧块600和第二张紧块610快速地升降,将外履带210和内履带220快速张紧,通过手动调节螺母座650,螺母座650通过螺纹配合控制推杆640缓慢移动,可以一点点地调节两端的第三张紧块620扩张,消除两端的内履带220与支撑架200之间出现的空隙。The method of controlling multiple tensioning blocks is: referring to FIG. 15 , the
本实施例未描述的其他内容可参考上述实施例。For other contents not described in this embodiment, reference may be made to the foregoing embodiment.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,熟悉该本领域的技术人员应该明白本实用新型包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本实用新型的功能和结构原理的修改都将包括在权利要求书的范围中。The above are only specific embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Those skilled in the art should understand that the present utility model includes but is not limited to the accompanying drawings and the above specific embodiments. content described in. Any modifications that do not depart from the functional and structural principles of the present invention are intended to be included in the scope of the claims.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110479782A (en) * | 2019-08-12 | 2019-11-22 | 浙江铜加工研究院有限公司 | Track puller |
| CN115520717A (en) * | 2022-11-02 | 2022-12-27 | 江苏杜昌电力设备制造有限公司 | Cable conveying tractor and wireless remote control system thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110479782A (en) * | 2019-08-12 | 2019-11-22 | 浙江铜加工研究院有限公司 | Track puller |
| CN110479782B (en) * | 2019-08-12 | 2024-12-17 | 浙江铜加工研究院有限公司 | Caterpillar combined drawing machine |
| CN115520717A (en) * | 2022-11-02 | 2022-12-27 | 江苏杜昌电力设备制造有限公司 | Cable conveying tractor and wireless remote control system thereof |
| CN115520717B (en) * | 2022-11-02 | 2023-10-27 | 江苏杜昌电力设备制造有限公司 | Cable conveying tractor and wireless remote control system thereof |
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