CN211100737U - Contain arsenic danger waste residue processing apparatus - Google Patents

Contain arsenic danger waste residue processing apparatus Download PDF

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Publication number
CN211100737U
CN211100737U CN201921735016.1U CN201921735016U CN211100737U CN 211100737 U CN211100737 U CN 211100737U CN 201921735016 U CN201921735016 U CN 201921735016U CN 211100737 U CN211100737 U CN 211100737U
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arsenic
slag
dust
danger
waste residue
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CN201921735016.1U
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袁俊智
王贺平
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Huading Copper Development Co ltd
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Huading Copper Development Co ltd
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Abstract

The utility model discloses a contain arsenic danger waste residue processing apparatus, including the pyrolysis reaction stove, one side of pyrolysis reaction stove is provided with the tonifying fan, one side of tonifying the fan is provided with the proportioning bins, be provided with the measurement conveyer belt between proportioning bins and the pyrolysis reaction stove. A contain arsenic danger waste residue processing apparatus, be equipped with thermal decomposition stove, proportioning bins, resistance furnace, deposit room etc, can decompose arsenic in the use, add silica in the pyrolysis process, it is fine and smooth to utilize silica particles, combine characteristics such as inseparable will take off the industrial waste material structure change of arsenic, turn into industrial chemicals with the useless industrial waste material of danger, make it ability resource utilization, reach and administer the purpose that contains the useless neutralization residue of arsenic danger, moreover, the steam generator is simple in process, the investment is little, solidification is good, avoid the secondary pollution environment, the convenient arsenic danger waste residue low-cost handling nature that contains that produces of pyrometallurgical copper smelting gas cleaning system acid in-process, bring better use prospect.

Description

Contain arsenic danger waste residue processing apparatus
Technical Field
The utility model relates to a non ferrous metal smelting technical field, in particular to contain arsenic danger waste residue processing apparatus.
Background
Copper in ore fines used in pyrometallurgical copper smelting generally exists in the form of copper sulfides, arsenic is associated with copper mainly in the form of tennantite (3Cu2s. as2s3) and enargite (Cu3AsS4), arsenic-containing minerals are substantially insoluble in water and occur in copper concentrates during the mining and dressing process, in the smelting process, arsenic in copper concentrate is gasified and enters smelting flue gas basically and exists in the form of As2O3, flue gas generated by the pyrometallurgical copper smelting is required to be purified to produce industrial finished sulfuric acid, most enterprises for purifying the flue gas and removing arsenic and heavy metals adopt an iron salt method and electrocoagulation combined arsenic removal process, the process enables arsenic in the waste acid to generate calcium arsenite, calcium arsenate and calcium fluoride, the calcium arsenite, the calcium fluoride and the heavy metal are precipitated together, further arsenic ions in the sewage are removed by methods such as electric flocculation, membrane filtration, resin filtration and the like, the treated water reaches the GB25467-2010 standard and then is recycled in a closed loop in a production workshop, and the treatment process is proved by production practices: the method is characterized by saving investment, low operating cost and ideal treatment result, is one of effective treatment processes, but generates a large amount of sludge, a 10-ton copper production device is used, 19470 tons of arsenic-containing dangerous waste residues are produced annually, water content is 45 percent, 28000 tons of arsenic-containing dangerous waste residues are produced annually, the arsenic residues contain other heavy metal salts besides 3.5 to 4 percent of arsenic, secondary pollution is easy to form, sodium sulfide is used for dearsenization, dearsenization can reach more than 98.5 percent, arsenic-containing dangerous waste residues are also produced, and if the device is used for producing 10 ten thousand copper annually, 4100 tons/year of high-arsenic-containing dangerous waste residues are produced; reprocessing is also required; thirdly, the method comprises the following steps: the method adopts a hydrogen sulfide method, is similar to a sodium sulfide method in process, only adopts ammonia to prepare hydrogen sulfide by self, then uses hydrogen sulfide to react with arsenic acid, and filters to obtain arsenic-containing slag, the amount of the arsenic-containing slag obtained by the method is almost the same as that obtained by the sodium sulfide method, the production cost is slightly lower than that obtained by the sodium sulfide method, 10 ten thousand copper annual products generate more than 4100 tons of dangerous waste slag, and the three methods for treating arsenic-containing wastewater all generate arsenic-containing dangerous waste slag and all need to carry out secondary dangerous waste slag treatment.
The existing arsenic-containing dangerous waste residue treatment device has certain disadvantages when in use, firstly, a permanent burying method adopts a steel-concrete structure to build a stacking pool, waste residue is placed on the stacking pool and covered with new soil, the method has large investment, wide field, much cost and small placement amount, the problem of insufficient quantity is solved, and the danger of leakage is also existed, and secondly, a outsourcing professional organization carries out treatment: at present, a professional organization is found to have higher cost for processing one ton of dangerous waste residues, if the city is processed by 3200-3800 yuan/ton, taking an enterprise producing ten thousand tons of copper every year as an example, the waste residue output is 6000 tons/year, the annual processing cost reaches 1000-2280 yuan, and each smelting enterprise is very high in pressure, so that certain adverse effect is brought to the use process of people.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a contain arsenic danger waste residue processing apparatus, can effectively solve the problem in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme: a device for treating dangerous waste residues containing arsenic comprises a thermal decomposition reaction furnace, wherein a fan is arranged on one side of the thermal decomposition reaction furnace, a proportioning bin is arranged on one side of the fan, a metering conveying belt is arranged between the proportioning bin and the thermal decomposition reaction furnace, a primary surface cooler is arranged on the other side of the thermal decomposition reaction furnace, an arsenic-removing solidified rock outlet is formed in the outer surface of the thermal decomposition reaction furnace, a primary arsenic dust recoverer is arranged on one side of the primary surface cooler, a flue gas fan is arranged on one side of the primary arsenic dust recoverer, a proportioning bin is arranged on one side of the flue gas fan, temperature control regulating valves are arranged on the outer surfaces of the primary surface cooler and the secondary surface cooler, a secondary arsenic dust recoverer is arranged on one side of the secondary surface cooler, and a settling chamber is arranged at the rear end of the secondary arsenic dust recoverer, the device is characterized in that a resistance furnace is arranged on one side of the settling chamber, a vertical vacuum reduction furnace is arranged at the front end of the settling chamber, an air dust collector is arranged on one side of the vertical vacuum reduction furnace, and a tail gas washing and defoaming tower is arranged on one side of the secondary arsenic dust and slag recoverer.
Preferably, the primary arsenic dust and slag recoverer is internally provided with smoke arsenic slag, the vertical vacuum reduction furnace is used for reducing metal arsenic in vacuum, and the smoke arsenic dust and slag is conveyed into the resistance furnace.
Preferably, the inside of proportioning bins is provided with raw materials and mixes rotary dryer, inside adding of proportioning bins has glass sediment, coke, quartz sand and contains arsenic danger waste residue, and produces arsenic danger waste residue and silica sand that the main component is calcium arsenite, calcium arsenate according to mass ratio 10 with the pyrometallurgical copper smelting flue gas system acid in-process: 2-2.5, uniformly mixing, loading into a mixing bin 1-1.1 for later use, and loading coke into a coke bin 1-1.2 for later use.
Preferably, the outer surface of the batching bin is movably connected with the outer surface of the thermal decomposition reaction furnace (4) through a metering conveying belt.
Preferably, the upper end of the tail gas washing and defoaming tower is provided with a standard air discharge chimney.
Compared with the prior art, the utility model discloses following beneficial effect has: this contain arsenic danger waste residue processing apparatus, through the pyrolysis reaction stove that sets up, can decompose arsenic in the use, add silica in the pyrolysis process, it is fine and smooth to utilize silica particles, combine characteristics such as inseparable to take off the industrial waste material structure change of arsenic, turn into the useless industrial waste material of danger chemical raw materials, make it can the utilization, reach the purpose of administering the useless neutralization residue of containing arsenic danger, moreover, the steam generator is simple in process, the investment is little, solidification nature is good, avoid the polluted environment once more, but the utilization, the convenient realization pyrometallurgical copper smelting flue gas purifies the low-cost processing of the waste residue that contains arsenic danger waste residue that produces in the process of making acid, whole contain arsenic danger waste residue processing apparatus simple structure, and convenient for operation, the effect of use is better for the traditional mode.
Drawings
Fig. 1 is a first exploded view of the work flow of the arsenic-containing hazardous waste residue treatment device of the present invention.
Fig. 2 is a work flow exploded view of the arsenic-containing hazardous waste residue treatment device of the utility model II.
Fig. 3 is a first schematic exploded view of the arsenic-containing hazardous waste residue treatment device of the present invention.
Fig. 4 is a schematic exploded view of the specific implementation of the arsenic-containing hazardous waste residue treatment device of the present invention.
In the figure: 1. a proportioning bin; 2. a metering conveyer belt; 3. a blower is supplemented; 4. a thermal decomposition reaction furnace; 5. an arsenic removal solidified rock outlet; 6. a primary surface cooler; 7. a first-stage arsenic dust and slag recoverer; 8. smoke dust arsenic slag; 9. A flue gas fan; 10. a secondary surface cooler; 11. a second-stage arsenic dust and slag recoverer; 12. smoke arsenic dust; 13. Tail gas washing defoaming tower; 14. a temperature control regulating valve; 15. a resistance furnace; 16. a settling chamber; 17. a vertical vacuum reduction furnace; 18. arsenic metal; 19. a dust collector.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in figures 1-4, a dangerous waste residue treatment device containing arsenic comprises a thermal decomposition reaction furnace 4, a fan 3 is arranged on one side of the thermal decomposition reaction furnace 4, a proportioning bin 1 is arranged on one side of the fan 3, a metering conveyer belt 2 is arranged between the proportioning bin 1 and the thermal decomposition reaction furnace 4, a primary surface cooler 6 is arranged on the other side of the thermal decomposition reaction furnace 4, an arsenic-removing solidified rock outlet 5 is arranged on the outer surface of the thermal decomposition reaction furnace 4, a primary arsenic dust recoverer 7 is arranged on one side of the primary surface cooler 6, a flue gas fan 9 is arranged on one side of the primary arsenic dust recoverer 7, the proportioning bin 1 is arranged on one side of the flue gas fan 9, temperature control regulating valves 14 are arranged on the outer surfaces of the primary surface cooler 6 and the secondary surface cooler 10, a secondary arsenic dust recoverer 11 is arranged on one side of the secondary surface cooler 10, a settling chamber 16 is arranged at the rear end of the secondary arsenic dust recoverer 11, a resistance furnace 15 is arranged on one side of the settling chamber 16, a vertical vacuum reduction furnace 17 is arranged at the front end of the settling chamber 16, an air dust collector 19 is arranged on one side of the vertical vacuum reduction furnace 17, and a tail gas washing and defoaming tower 13 is arranged on one side of the secondary arsenic dust and slag recoverer 11.
First-order arsenic dust sediment recoverer 7's inside is provided with smoke and dust arsenic sediment 8, vertical vacuum reduction furnace 17 vacuum reduction goes out metal arsenic 18, and smoke arsenic dust sediment 12 is to carrying smoke arsenic dust sediment 12 in resistance furnace 15, and the inside of proportioning bins 1 is provided with the raw materials and mixes the rotary dryer, and proportioning bins 1 is inside to be added with glass sediment, coke, quartz sand and contain arsenic danger waste residue, and will produce the main component in the pyrometallurgical copper smelting flue gas acid making process and be calcium arsenite, the arsenic danger waste residue and the silica sand that contain of calcium arsenate according to mass ratio 10: 2-2.5, and then the mixture is loaded into a mixing bunker 1-1.1 for standby, then the coke is loaded into a coke bunker 1-1.2 for standby, arsenic can be decomposed in the using process through a thermal decomposition reaction furnace 4, silicon dioxide is added in the pyrolysis process, the structure of the industrial waste material from which arsenic is removed is changed by utilizing the fineness of silicon dioxide particles and the characteristics of compactness and the like, and the hazardous waste industrial waste is converted into chemical raw materials, so that the hazardous waste can be recycled, the aim of treating arsenic-containing hazardous waste neutralization slag is fulfilled, the process is simple, the investment is small, the curing property is good, the environment is prevented from being polluted again, the recycling can be realized, and the low-cost treatment of the arsenic-containing hazardous waste slag generated in the process of purifying and preparing acid by using copper smelting flue gas by a.
It should be noted that the utility model relates to an arsenic-containing hazardous waste residue treatment device, when in implementation, the arsenic-containing hazardous waste residue is added into silica sand, coke is used As combustible material and is input into a thermal decomposition reaction furnace 4 for heating, when the temperature exceeds 223 ℃, arsenic in calcium arsenite and calcium arsenate is decomposed and gasified, the temperature of the neutralization arsenic-containing waste residue at 800 ℃ is boiled in a molten pool, arsenic is oxidized and reduced to generate arsenic trioxide gas, the arsenic trioxide gas is conveyed into a surface cooler through a blower 3 to obtain arsenic-containing (As3o3) smoke dust arsenic residue 8, the SO-containing 2 tail gas is discharged after being desulfurized, washed and defoamed by a washing tower, the arsenic-containing hazardous waste residue after being molten in the thermal decomposition reaction furnace 4 is dearsenized, all indexes of the arsenic-containing waste residue all reach the sludge standard for sludge disposal and brick making in town sewage treatment plants, the neutralization residue after being smelted can be used As cement additive or building material, thereby realizing the resource recycling of industrial waste, the whole operation is simple and quick, and is relatively practical.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (5)

1. The utility model provides a contain arsenic danger waste residue processing apparatus, includes thermal decomposition reacting furnace (4), its characterized in that: a fan (3) is arranged on one side of the thermal decomposition reaction furnace (4), a proportioning bin (1) is arranged on one side of the fan (3), a metering conveying belt (2) is arranged between the proportioning bin (1) and the thermal decomposition reaction furnace (4), a primary surface cooler (6) is arranged on the other side of the thermal decomposition reaction furnace (4), an arsenic removal solidified rock outlet (5) is formed in the outer surface of the thermal decomposition reaction furnace (4), a primary arsenic dust and slag recoverer (7) is arranged on one side of the primary surface cooler (6), a flue gas fan (9) is arranged on one side of the primary arsenic dust and slag recoverer (7), the proportioning bin (1) is arranged on one side of the flue gas fan (9), temperature control regulating valves (14) are arranged on the outer surfaces of the primary surface cooler (6) and the secondary surface cooler (10), and a secondary arsenic dust and slag recoverer (11) is arranged on one side of the secondary surface cooler (10), the rear end of the second-stage arsenic dust and slag recoverer (11) is provided with a settling chamber (16), one side of the settling chamber (16) is provided with a resistance furnace (15), the front end of the settling chamber (16) is provided with a vertical vacuum reduction furnace (17), one side of the vertical vacuum reduction furnace (17) is provided with an air dust collector (19), and one side of the second-stage arsenic dust and slag recoverer (11) is provided with a tail gas washing defoaming tower (13).
2. The arsenic-containing hazardous waste treatment device of claim 1, wherein: the primary arsenic dust and slag recoverer (7) is internally provided with smoke arsenic slag (8), the vertical vacuum reduction furnace (17) is used for reducing metal arsenic (18) in vacuum, and the smoke arsenic dust and slag (12) is conveyed into the resistance furnace (15).
3. The arsenic-containing hazardous waste treatment device of claim 1, wherein: the inside of proportioning bins (1) is provided with raw materials and mixes rotary dryer, proportioning bins (1) inside add have glass sediment, coke, quartz sand and contain arsenic danger waste residue, and with the pyrometallurgical copper smelting flue gas system acid in-process produce the main component and be calcium arsenite, calcium arsenate contain arsenic danger waste residue and silica sand according to mass ratio 10: 2-2.5, uniformly mixing, loading into a mixing bin 1-1.1 for later use, and loading coke into a coke bin 1-1.2 for later use.
4. The arsenic-containing hazardous waste treatment device of claim 1, wherein: the outer surface of the batching bin (1) is movably connected with the outer surface of the thermal decomposition reaction furnace (4) through a metering conveying belt (2).
5. The arsenic-containing hazardous waste treatment device of claim 1, wherein: the upper end of the tail gas washing and defoaming tower (13) is provided with a standard air discharging chimney.
CN201921735016.1U 2019-10-16 2019-10-16 Contain arsenic danger waste residue processing apparatus Active CN211100737U (en)

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Application Number Priority Date Filing Date Title
CN201921735016.1U CN211100737U (en) 2019-10-16 2019-10-16 Contain arsenic danger waste residue processing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921735016.1U CN211100737U (en) 2019-10-16 2019-10-16 Contain arsenic danger waste residue processing apparatus

Publications (1)

Publication Number Publication Date
CN211100737U true CN211100737U (en) 2020-07-28

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CN201921735016.1U Active CN211100737U (en) 2019-10-16 2019-10-16 Contain arsenic danger waste residue processing apparatus

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CN (1) CN211100737U (en)

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