CN211087985U - Composite cable armor layer steel band machine-shaping device - Google Patents

Composite cable armor layer steel band machine-shaping device Download PDF

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Publication number
CN211087985U
CN211087985U CN201921445425.8U CN201921445425U CN211087985U CN 211087985 U CN211087985 U CN 211087985U CN 201921445425 U CN201921445425 U CN 201921445425U CN 211087985 U CN211087985 U CN 211087985U
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China
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groups
motor
conveying
rotating
conveying table
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巫小兵
黄立群
吴显玉
朱后武
谷仁俊
唐尚波
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Anhui Huanyu Cable Group Co ltd
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Anhui Huanyu Cable Group Co ltd
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Abstract

The utility model discloses a composite cable armor steel band machine-shaping assembly line, including carrying platform and rotary drum support, the upper end both sides riveting of carrying the platform has the side shield, two sets of rotary drum support pedestal establish in the horizontal left side of carrying the platform, it is provided with the rotary drum to rotate between two sets of rotary drum supports, the cover is equipped with the steel band coil stock on the rotary drum and the steel band coil stock level extends to carries the bench. A composite cable armor steel band machine-shaping assembly line, innovative design cutting wheel mechanism, grinding machanism, step-by-step structure, cutter mechanism and processing integrated equipment transport, accomplish rip cutting in proper order, polish, snatch the transportation, transversely cut off, extrude the complete set process, it is automatic and smooth completion to the big batch processing of steel band, labour saving and time saving, fashioned finished product specification is accurate, can directly install the cable, further improve the output of cable, be suitable for different working conditions, bring better use prospect.

Description

Composite cable armor layer steel band machine-shaping device
Technical Field
The invention relates to the field of cable processing, in particular to a composite cable armor layer steel belt processing and forming device.
Background
The armor layer can be added to cables of any structure to increase the mechanical strength of the cables and improve the anti-corrosion capability, and the cable is a wire cable designed for areas which are easy to be mechanically damaged and easily corroded; the armor layer can also enhance the mechanical protection of tensile strength, compressive strength and the like, the service life is prolonged, the problem of power transmission caused by penetration of the armor due to rat bite is solved, the bending radius of the armor is large, and the armor layer can be grounded to protect a cable; the steel band can be chooseed for use to the material of armor, make the protective sheath after cutting steel band raw and other materials and just can directly adorn on the cable, this kind of processing mode does not have fixed means and corresponding technique at present, rely on artifical or semi-automatization equipment to process alone more, and the protective sheath specification difference of processing out is big, also can not form the production mode of mass on the assembly line, seriously influences the output efficiency of cable, for this reason, we propose a composite cable armor steel band machine-shaping device.
Disclosure of Invention
The invention mainly aims to provide a processing and forming device for a steel belt of an armor layer of a composite cable, which can effectively solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a composite cable armor layer steel belt processing and forming device comprises a conveying table and rotary drum supports, wherein side baffles are riveted on two sides of the upper end of the conveying table, two groups of rotary drum supports are arranged on the horizontal left side of the conveying table in a supporting mode, a rotary drum is rotatably arranged between the two groups of rotary drum supports, a steel belt coil stock is sleeved on the rotary drum, and the steel belt coil stock horizontally extends to the conveying table;
a cutting wheel mechanism is arranged between the conveying table and the rotary drum support and comprises a cutting wheel support and rotary rollers, two groups of the cutting wheel supports are fixedly arranged on the horizontal right side of the rotary drum support, the rotary rollers are rotatably arranged in the upper end part of the cutting wheel support through bearings, nine groups of cutting wheels are equidistantly mounted on the rotary rollers, a spline groove is formed in one end part of the rotary rollers, a first motor is erected on the outer side of the cutting wheel support, and a rotating shaft extending outwards from the first motor extends into the spline groove to be fixed;
the upper end of the left end part of the conveying table is provided with a grinding mechanism, the grinding mechanism comprises upright columns, grinding fixing seats, a first rotating rod and a grinding tool, two groups of upright columns are fixedly arranged at the upper ends of two groups of side baffles, the grinding fixing seats are transversely riveted between the two groups of upright columns, eleven groups of rotating rods are longitudinally rotatably arranged in the grinding fixing seats, two groups of chain wheels are arranged on the first rotating rod in a spline mode, the chain wheels of the adjacent first rotating rods are connected through a first chain, a first bevel gear is sleeved at the lower end part of the rightmost rotating rod, a second rotating rod is rotatably arranged on the inner side of each upright column, a second bevel gear meshed with the first bevel gear is arranged on the second rotating rod, the lower ends of the ten groups of the first rotating rods are connected with the grinding tool through couplers, the grinding tool comprises a connecting rod and a grinding head seat, and the connecting rod is welded with the grinding head seat, a grinding head is fixedly arranged in the middle of the lower end of the grinding head seat, a plurality of groups of cleaning bristles are arranged on the periphery of the outer ring of the lower end of the grinding head seat, and eleven groups of material receiving holes are formed in the conveying table and are positioned below the cleaning bristles at equal intervals;
the right side of the middle position of the upper end of the conveying table, which is close to the polishing mechanism, is provided with a stepping conveying structure, the stepping conveying structure comprises a transverse baffle, a fixed seat, rotating wheels and a grabbing structure, two groups of transverse baffles are riveted at the upper ends of two groups of side baffles, four groups of fixed seats are respectively arranged at the inner sides of the left end and the right end of the transverse baffle, the rotating wheels are rotatably arranged in the fixed seat through two groups of connecting shafts, the left group of rotating wheels and the right group of rotating wheels are connected by a chain belt, the grabbing structure is fixedly connected on the surface of the chain belt, the grabbing structure comprises a mounting plate and a ground grabbing nail, sliding blocks are welded at the two ends of the mounting plate, ten groups of thread grooves for threaded connection of the ground grabbing nail are equidistantly arranged on the upper end surface of the mounting plate, the inner side of the transverse baffle is provided with, the third rotating rod extends towards the inside of the transverse baffle and is butted with a rotating shaft of the second motor;
carry the bench right side that is close to step-by-step structure of transporting to be provided with cutter mechanism, cutter mechanism includes blade holder backup pad, blade holder and cutter, the blade holder backup pad is two sets of riveting in two sets of side shields upper ends altogether, blade holder fixed mounting is between two sets of blade holder backup pads, the cutter is installed inside the blade holder, the both ends of cutter all are through connecting rod and rack fixed connection, the bar groove that supplies rack longitudinal movement is seted up to the inside of blade holder backup pad, the limiting plate is installed to the bottom in bar groove, the side and the circular gear of rack mesh mutually, No. three motors erect in the outside of blade holder backup pad and through the pivot with circular gear spline connects.
Preferably, a conveying belt is laid on the conveying table from the starting position on the right side of the stepping conveying structure, a slide is fixedly connected to the right end of the conveying table, the conveying table is connected with a processing table through the slide, ten groups of limiting clamping grooves are arranged on the upper end face of the processing table, a through hole is formed in the middle position of the bottom of each limiting clamping groove, two groups of first stop blocks are symmetrically arranged on the right end of each limiting clamping groove, a cut strip-shaped steel belt is placed in each limiting clamping groove, a cylinder support is fixedly arranged at the position, close to the right end, of the upper end of the processing table, a lifting cylinder is arranged at the middle position in each cylinder support, a lifting rod is movably arranged in each lifting cylinder, the lifting rod extends downwards, a pressing plate is fixedly connected to the lower end of each lifting rod, and a second track for up-and down movement of the pressing plate is longitudinally formed in the inner, the novel die comprises a pressing plate, a machining table and a clamping groove, wherein ten groups of die rods extend towards the left side inside the pressing plate, a stress supporting seat is arranged at the bottom of the machining table, ten groups of clamping grooves are fixedly formed in the stress supporting seat, two groups of semicircular clamps connected together are movably placed in the clamping grooves, and a flange is arranged in a half circle at the right end of each semicircular clamp.
Preferably, the bottom both sides of carrying the platform have ten groups of landing legs in welding altogether, cutting wheel and steel band coil stock surface contact, be provided with the sprocket in the pivot of a motor and the sprocket passes through the sprocket connection on No. two chains and No. two bull sticks and drives No. two bevel gears and rotate, No. two bull sticks pass through the bearing and fix the inside at the stand.
Preferably, the rotating wheel is a widened chain wheel and can drive the chain belt to move, the ground grabbing nail drives the cut steel strip coil to horizontally move through friction resistance when facing the direction of the conveying table, and two groups of second stop blocks are fixedly riveted on the inner wall of the side baffle and used for limiting lifting of the steel strip coil.
Preferably, the conveyer belt transports to the right side direction, the inside that lies in the conveyer table below the conveyer belt is provided with four motors and the drive wheel structure of looks adaptation, the both sides board of slide and the right-hand member portion of conveyer table are fixed, divide into ten groups of little slides through nine groups of baffles in the slide to give ten groups of little slides and ten groups of limit double-layered groove seamless butt joints.
Preferably, the width of the groove bottom of the limiting clamp groove is consistent with that of the strip-shaped steel strip, the width of the through hole is consistent with that of the mold rod, the bottoms of the two groups of semicircular fixtures are connected through the arc-shaped hinges, the left side face of the processing table is provided with the discharge hole, and the two groups of semicircular fixtures after synthesis are manually drawn out for discharging.
Preferably, the first motor and the second motor are synchronously started and run all the time, the third motor is started at intervals and is a variable-frequency accelerating motor, the fourth motor is started after the third motor runs and before the grabbing structure grabs the ground, and the first motor, the second motor, the third motor and the fourth motor are all automatically controlled by parameters set by a control console.
The invention provides a composite cable armor layer steel belt processing and forming device through improvement, compared with the prior art, the composite cable armor layer steel belt processing and forming device has the following remarkable improvements and advantages:
(1) the innovation has designed cutting wheel mechanism, grinding machanism, step-by-step structure, cutter mechanism and processing complete sets mechanism of transporting, accomplishes in proper order indulge and cut, polish, snatch the transportation, transversely cut off, extrude complete set's process, automatic and smooth completion is to the big batch processing of steel band, labour saving and time saving, and fashioned protective sheath specification is accurate, the difference is little, can directly install the cable, further improves the output of cable.
(2) Nine groups of cutting knives rotating at high speed are designed in the cutting wheel mechanism to synchronously cut the steel strip coil stock, so that the efficiency is high; a grinding head which only rotates is designed in the grinding mechanism, materials are uniformly ground, and a clean material receiving structure is arranged to ensure that waste materials are timely recovered; the stepping conveying structure designs a ground grabbing nail for circularly conveying steel belt coils, so that the supply of materials is ensured; the cutter mechanism is started at intervals by using a third motor and quickly accelerates to generate punching force, so that the cutting effect is ensured; the die rod with the same specification as the cable core is designed by the processing complete mechanism, and the two limit structures which enable the strip-shaped steel belt to deform are utilized by the limit clamp groove and the semicircular clamp, so that the purpose of processing the complete set is achieved.
(3) The whole assembly line is simple in design and convenient to operate, can effectively reduce production cost, improves working efficiency, is a reasonable mode of steel belt machining and forming, accords with the development direction of pure mechanization of cable machining, fills up the technical blank in the field at present in China, and has a better use effect compared with the traditional mode.
Drawings
FIG. 1 is a schematic overall structure diagram of a composite cable armor layer steel belt processing and forming device according to the present invention;
FIG. 2 is a detailed block diagram of the cutting wheel mechanism of the present invention;
FIG. 3 is a detailed block diagram of the grinding mechanism of the present invention;
FIG. 4 is an enlarged view of the abrasive article of the present invention;
FIG. 5 is a detailed structural diagram of the step-by-step conveying structure of the present invention;
FIG. 6 is an enlarged view of the grasping configuration of the present invention;
FIG. 7 is a detailed structural view of the cutter mechanism of the present invention;
FIG. 8 is an enlarged view of the processing station of FIG. 1 of the present invention;
FIG. 9 is a view showing the construction of the spacing clip groove and the positional relationship with the mold bar according to the present invention;
FIG. 10 is a bottom cross-sectional view of the processing station of the present invention;
FIG. 11 is a view showing a configuration of a semicircular jig according to the present invention and a positional relationship with a mold bar.
In the figure: 1. a conveying table; 2. a side dam; 3. a rotating drum support; 4. a rotating drum; 5. coiling a steel belt; 6. a cutting wheel mechanism; 61. a cutting wheel support; 62. rotating the roller; 63. a cutting wheel; 64. a spline groove; 7. a polishing mechanism; 71. a column; 72. polishing the fixed seat; 73. a first rotating rod; 74. a sprocket; 75. a first chain; 76. a first bevel gear; 77. a second rotating rod; 78. a second bevel gear; 79. an abrasive article; 791. a connecting rod; 792. a burr base; 793. grinding heads; 794. cleaning the bristles; 8. a step-by-step transport structure; 81. a transverse baffle plate; 82. a fixed seat; 83. a rotating wheel; 84. a connecting shaft; 85. a chain belt; 86. grabbing the structure; 861. mounting a plate; 862. a slider; 863. a thread groove; 864. grabbing ground nails; 87. a first track; 88. a third rotating rod; 89. a second motor; 9. a cutter mechanism; 91. a tool apron supporting plate; 92. a tool apron; 93. a cutter; 94. a connecting rod; 95. a rack; 96. a strip-shaped groove; 97. a limiting plate; 98. a circular gear; 99. a third motor; 10. a material receiving hole; 11. a conveyor belt; 12. a slideway; 13. a processing table; 14. a limiting clamp groove; 141. a port; 142. a first stop block; 15. a strip-shaped steel belt; 16. a cylinder support; 17. a lifting cylinder; 18. a lifting rod; 19. pressing a plate; 20. track number two; 21. a mold bar; 22. a supporting seat; 23. a card slot; 24. a semicircular clamp; 25. blocking edges; 26. a second chain; 27. a second stop block; 28. a separator.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-11, a composite cable armor layer steel strip processing and forming device comprises a conveying table 1 and two drum supports 3, wherein two sides of the upper end of the conveying table 1 are riveted with side baffles 2, two sets of drum supports 3 are erected on the horizontal left side of the conveying table 1, a drum 4 is rotatably arranged between the two sets of drum supports 3, the drum 4 can rotate around the two sets of drum supports 3 so as to achieve the purpose of discharging, a steel strip coil 5 is sleeved on the drum 4, and the steel strip coil 5 horizontally extends to the conveying table 1;
a cutting wheel mechanism 6 is arranged between the conveying table 1 and the rotary drum support 3, as shown in fig. 2, the cutting wheel mechanism 6 comprises a cutting wheel support 61 and a rotary roller 62, two groups of the cutting wheel supports 61 are fixedly arranged on the horizontal right side of the rotary drum support 3, the rotary roller 62 is rotatably arranged in the upper end part of the cutting wheel support 61 through a bearing, nine groups of cutting wheels 63 are equidistantly arranged on the rotary roller 62, a spline groove 64 is formed in one end part of the rotary roller 62, a first motor 65 is erected on the outer side of the cutting wheel support 61, and a rotating shaft extending outwards from the first motor 65 extends into the spline groove 64 for fixing;
as shown in fig. 3 and 4, the upper end of the left end of the conveying table 1 is provided with a grinding mechanism 7, the grinding mechanism 7 includes two sets of upright posts 71, grinding fixed seats 72, a first rotating rod 73 and a grinding tool 79, the upright posts 71 are fixedly arranged at the upper ends of the two sets of side baffles 2, the grinding fixed seats 72 are transversely riveted between the two sets of upright posts 71, the first rotating rod 73 is longitudinally rotatably arranged in the grinding fixed seats 72, a plurality of sets of bearings for rotating the first rotating rod 73 are arranged in the grinding fixed seats 72, two sets of chain wheels 74 are arranged on the first rotating rod 73 in a spline manner, the chain wheels 74 of the adjacent first rotating rods 73 are connected by a first chain 75, the lower end of the rightmost one rotating rod 73 is sleeved with a first bevel gear 76, a second rotating rod 77 is rotatably arranged on the inner side of the upright posts 71, a second bevel gear 78 meshed with the first bevel gear 76 is arranged on the second rotating rod 77, the lower ends of the ten sets of first rotating rods 73 in sequence from left to right, the grinding tool 79 comprises a connecting rod 791 and a grinding head seat 792, the connecting rod 791 is welded with the grinding head seat 792, a grinding head 793 is fixedly installed in the middle of the lower end of the grinding head seat 792, a plurality of groups of cleaning bristles 794 are arranged on the periphery of the outer ring of the lower end of the grinding head seat 792, and eleven groups of material receiving holes 10 are formed in the conveying table 1 and below the cleaning bristles 794 at equal intervals;
as shown in fig. 5 and 6, the stepping conveying structure 8 is disposed at the middle position of the upper end of the conveying table 1 near the right side of the grinding mechanism 7, and includes two sets of transverse baffles 81, two sets of fixed seats 82, two sets of rotating wheels 83 and a grabbing structure 86, the two sets of transverse baffles 81 are riveted to the upper ends of the two sets of side baffles 2, four sets of fixed seats 82 are respectively disposed at the inner sides of the left and right ends of the transverse baffles 81, the rotating wheels 83 are rotatably disposed inside the fixed seats 82 through two sets of connecting shafts 84, the left and right sets of rotating wheels 83 are connected by a chain belt 85, the grabbing structure 86 is fixedly connected to the surface of the chain belt 85, the grabbing structure 86 includes a mounting plate 861 and a ground grabbing nail 864, two ends of the mounting plate 861 are welded with sliders 862, the upper end face of the mounting plate 861 is equidistantly provided with ten sets of thread grooves 863 for the ground grabbing nail 864, the inner, a third rotating rod 88 is connected to the connecting shaft 84 through a spline, and the third rotating rod 88 extends towards the inside of the transverse baffle 81 and is butted with a rotating shaft of a second motor 89;
a cutter mechanism 9 is arranged on the right side of the conveying table 1 close to the stepping conveying structure 8, as shown in fig. 7, the cutter mechanism 9 comprises a cutter holder supporting plate 91, a cutter holder 92 and a cutter 93, the cutter holder supporting plate 91 is riveted on the upper ends of the two side baffles 2, the cutter holder 92 is fixedly arranged between the two cutter holder supporting plates 91, the cutter 93 is arranged inside the cutter holder 92, two ends of the cutter 93 are fixedly connected with a rack 95 through a connecting rod 94, a strip-shaped groove 96 for the rack 95 to move longitudinally is formed inside the cutter holder supporting plate 91, a limiting plate 97 is arranged at the bottom of the strip-shaped groove 96 to play a braking role, the side surface of the rack 95 is meshed with a circular gear 98, and a third motor 99 is erected outside the cutter holder supporting plate 91 and is in;
a conveyor belt 11 is laid on the conveying table 1 from the starting position on the right side of the stepping conveying structure 8, a slide 12 is fixedly connected to the right end of the conveying table 1, the conveying table 1 is connected with a processing table 13 through the slide 12, as shown in fig. 8-11, ten sets of limiting clamp grooves 14 are arranged on the upper end surface of the processing table 13, a through hole 141 is formed in the middle position of the bottom of each limiting clamp groove 14, two sets of first stoppers 142 are symmetrically arranged on the right end of each limiting clamp groove 14 to limit the strip steel belt 15, the cut strip steel belt 15 is placed inside each limiting clamp groove 14, a cylinder support 16 is fixedly arranged at the position, close to the right end, of the upper end of the processing table 13, a lifting cylinder 17 is arranged at the middle position inside the cylinder support 16, a lifting rod 18 is movably arranged inside the lifting cylinder 17 and the lifting rod 18 extends downwards, and a pressing plate 19 is fixedly connected to the lower end of, a second track 20 for the pressing plate 19 to move up and down is longitudinally arranged on the inner side of the processing table 13, ten sets of die rods 21 extend towards the left side inside the pressing plate 19, a stress supporting seat 22 is arranged at the bottom of the processing table 13, ten sets of clamping grooves 23 are fixedly arranged inside the stress supporting seat 22, two sets of semicircular clamps 24 connected together are movably arranged in the clamping grooves 23, and a retaining edge 25 is arranged in a half-circle at the right end part of each semicircular clamp 24; when the semicircular fixture 24 is pulled, the rib 25 can draw out the complete set of strip steel strips 15, ten sets of supporting legs are welded on two sides of the bottom of the conveying table 1, the cutting wheel 63 is in surface contact with the steel strip coil 5, the rotating shaft of the first motor 65 is provided with the chain wheel 74, the chain wheel 74 is connected with the chain wheel 74 on the second rotating rod 77 through the second chain 26 to drive the second bevel gear 78 to rotate, and the second rotating rod 77 is fixed inside the upright column 71 through the bearing; the rotating wheel 83 is a widened chain wheel and can drive the chain belt 85 to move, the ground grabbing nails 864 drive the cut steel strip coil 5 to horizontally move through friction resistance when facing the direction of the conveying table 1, and two groups of second stop blocks 27 are fixedly riveted on the inner wall of the side baffle plate 2 and are used for limiting the lifting of the steel strip coil 5; the conveyer belt 11 is conveyed towards the right side, a fourth motor and a driving wheel structure matched with the fourth motor are arranged inside the conveying platform 1 below the conveyer belt 11, two side plates of the slide way 12 are fixed with the right end part of the conveying platform 1, the slide way 12 is internally divided into ten groups of small slide ways through nine groups of partition plates 28, and the ten groups of small slide ways are in seamless butt joint with the ten groups of limiting clamping grooves 14; the width of the bottom of the limiting clamp groove 14 is consistent with that of the strip-shaped steel strip 15, the width of the through hole 141 is consistent with that of the die rod 21, the bottoms of the two groups of semicircular clamps 24 are connected through arc-shaped hinges, a discharge hole is formed in the left side face of the processing table 13, and the two groups of semicircular clamps 24 after being synthesized are manually drawn out for discharging; the first motor 65 and the second motor 89 are synchronously started and run all the time, the third motor 99 is started at intervals and is a variable-frequency accelerating motor, the fourth motor is started after the third motor 99 runs and before the grabbing structure 86 grabs the ground, and the first motor 65, the second motor 89, the third motor 99 and the fourth motor are all automatically controlled by parameters set by a control console.
It should be noted that, the invention is a composite cable armor layer steel belt processing and forming device, during production, the beginning part of the steel belt coil 5 is cut into the strip steel belt 15 and then dragged into the stepping conveying structure 8, at this time, the first motor 65 and the second motor 89 are started simultaneously, the second motor 89 drives the rotating wheel 83 to rotate and enables the chain belt 85 to run anticlockwise, the grabbing structure 86 on the chain belt 85 moves from the upper part to the lower part, the grabbing nail 864 grabs the steel belt coil 5 and drags the steel belt coil 5 to move forwards, the grabbing structure 86 moves in the first track 87 by utilizing the sliding block 862, the first motor 65 drives the rotating roller 62 to rotate through the rotating shaft, the nine groups of cutting wheels 63 on the surface of the rotating roller 62 rotate at high speed to cut the passing steel belt coil 5 into ten pieces, then when the ten steel belt coils 5 pass through the grinding mechanism 7, the rotating shaft of the first motor 65 drives the second bevel gear 78 on the second rotating rod 77 to rotate through the chain wheel structure, the second bevel gear 78 transmits power to the first bevel gear 76 on the first rotating rod 73, ten groups of first rotating rods 73 synchronously rotate through the transmission of a chain wheel structure between the first rotating rods 73, a grinding tool 79 below is driven to work, the passing steel strip coil 5 is ground by the grinding head 793 to form the required thickness of an armor layer, and meanwhile, the cleaning bristles 794 clean waste scraps generated in the rotating process and fall into the material receiving holes 10 between gaps of the steel strip coil 5; when the grabbing structure 86 moves from the lower part to the upper part, the ground grabbing nail 864 is separated from the surface of the steel strip coil 5, the steel strip coil 5 stops moving, at this time, the third motor 99 is started, the gear 98 is driven to rotate through the rotating shaft, the rack 95 meshed with the gear 98 moves downwards in the strip groove 96, the corresponding knife holder 92 drives the cutter 93 to cut downwards, the steel strip coil 5 is transversely cut off to form ten groups of strip steel strips 15, then the fourth motor is started to drive the conveyor belt 11 to run clockwise, the ten groups of strip steel strips 15 which are cut off are conveyed into the slideway 12, the strip steel strips 15 slide into ten groups of limiting clamping grooves 14 on the processing table 13 along the ten groups of small slideways, at this time, the lifting cylinder 17 works, the lifting rod 18 moves downwards to drive the pressing plate 19 to descend in the second rail 20, the ten groups of die rods 21 which extend outwards from the pressing plate 19 press the strip steel strips 15 to force the strip 15 to deform and then pass through, the strip steel band 15 that is in the same place with mould pole 21 laminating continues to descend, fall to between two sets of semi-circular anchor clamps 24 in the draw-in groove 23, exert pressure through the centre, make two sets of semi-circular anchor clamps 24 upwards merge, seal, the pressure of sealing directly makes whole strip steel band 15 cross-section become the circular of laminating mould pole 21 from the U type, then the staff takes semi-circular anchor clamps 24 with the steel band out from mould pole 21 rapidly, take out again and become the strip steel band 15 of cover form, prop open semi-circular anchor clamps 24 and put back the original place after that, wait for the complete set next time, so circulate, and is relatively practical.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a composite cable armor steel band machine-shaping device, includes and carries platform (1) and rotary drum support (3), its characterized in that: the steel strip conveying device comprises a conveying table (1), side baffles (2) are riveted to two sides of the upper end of the conveying table (1), two groups of rotating drum supports (3) are erected on the horizontal left side of the conveying table (1), a rotating drum (4) is rotatably arranged between the two groups of rotating drum supports (3), a steel strip coil stock (5) is sleeved on the rotating drum (4), and the steel strip coil stock (5) horizontally extends to the conveying table (1);
a cutting wheel mechanism (6) is arranged between the conveying table (1) and the rotary drum support (3), the cutting wheel mechanism (6) comprises cutting wheel supports (61) and rotary rollers (62), two groups of the cutting wheel supports (61) are fixedly arranged on the right side of the rotary drum support (3), the rotary rollers (62) are rotatably arranged in the upper end parts of the cutting wheel supports (61) through bearings, nine groups of cutting wheels (63) are equidistantly arranged on the rotary rollers (62), spline grooves (64) are formed in one end parts of the rotary rollers (62), a first motor (65) is erected on the outer side of the cutting wheel supports (61), and a rotating shaft of the first motor (65) extending outwards extends into the spline grooves (64) to be fixed;
the left end portion upper end of conveying platform (1) is provided with grinding machanism (7), grinding machanism (7) are including stand (71), the fixing base (72) of polishing, bull stick (73) and grinding apparatus (79), stand (71) are totally two sets of fixed settings in two sets of side shield (2) upper ends, fixing base (72) of polishing transversely rivets between two sets of stand (71), bull stick (73) are totally eleven sets of longitudinal rotation setting in the inside of fixing base (72) of polishing, No. bull stick (73) are gone up the spline and are installed two sets of sprocket (74), and are adjacent all utilize a chain (75) to connect between sprocket (74) of bull stick (73), No. one bull stick (73) on the right side down the tip cup joints a bevel gear (76), it is provided with No. two bull sticks (77) to rotate on the inboard of stand (71) and install No. two bull sticks (77) that mesh with a bevel gear (76) on No. two bull sticks (77) (78) The lower ends of the remaining ten groups of first rotating rods (73) except the rightmost first rotating rod (73) are connected with a grinding tool (79) through a coupler, the grinding tool (79) comprises a connecting rod (791) and a grinding head seat (792), the connecting rod (791) is welded with the grinding head seat (792), a grinding head (793) is fixedly installed at the middle position of the lower end of the grinding head seat (792), a plurality of groups of cleaning bristles (794) are arranged on the periphery of the outer ring of the lower end of the grinding head seat (792), and eleven groups of material receiving holes (10) are formed in the conveying table (1) and below the cleaning bristles (794) at equal intervals;
the right side of the middle position of the upper end of the conveying table (1), which is close to the grinding mechanism (7), is provided with a stepping conveying structure (8), the stepping conveying structure (8) comprises a transverse baffle (81), a fixed seat (82), a rotating wheel (83) and a grabbing structure (86), two groups of the transverse baffle (81) are riveted at the upper ends of two groups of side baffles (2), four groups of the fixed seat (82) are respectively installed at the inner sides of the left end and the right end of the transverse baffle (81), the rotating wheel (83) is rotatably arranged in the fixed seat (82) through two groups of connecting shafts (84), the left group of rotating wheel and the right group of rotating wheel (83) are connected through a chain belt (85), the grabbing structure (86) is fixedly connected to the surface of the chain belt (85), the grabbing structure (86) comprises a mounting plate (861) and a ground grabbing nail (864), and sliding blocks (862) are welded at, the upper end face of the mounting plate (861) is equidistantly provided with ten sets of thread grooves (863) for threaded connection of ground grabbing nails (864), the inner side of the transverse baffle plate (81) is provided with an upper group of tracks (87) and a lower group of tracks (87), the tracks (87) are used for sliding of a sliding block (862), the connecting shaft (84) is connected with a third rotating rod (88) in a spline mode, and the third rotating rod (88) extends towards the inside of the transverse baffle plate (81) and is in butt joint with a rotating shaft of a second motor (89);
a cutter mechanism (9) is arranged on the right side of the conveying platform (1) close to the stepping conveying structure (8), the cutter mechanism (9) comprises a cutter holder support plate (91), a cutter holder (92) and a cutter (93), the tool apron supporting plates (91) are riveted at the upper ends of the two side baffle plates (2), the knife holder (92) is fixedly arranged between the two knife holder supporting plates (91), the cutter (93) is arranged in the cutter holder (92), two ends of the cutter (93) are fixedly connected with the rack (95) through a connecting rod (94), a strip-shaped groove (96) for the rack (95) to move longitudinally is arranged in the tool apron supporting plate (91), limiting plate (97) are installed to the bottom in bar groove (96), the side and the round gear (98) of rack (95) mesh mutually, and No. three motor (99) erect in the outside of blade holder backup pad (91) and through the pivot with round gear (98) splined connection.
2. The device for processing and forming the steel strip of the armor layer of the composite cable according to claim 1, wherein: the conveying table is characterized in that a conveying belt (11) is laid from the starting position on the right side of the stepping conveying structure (8) on the conveying table (1), a slide (12) is fixedly connected to the right end of the conveying table (1), the conveying table (1) is connected with a processing table (13) through the slide (12), ten groups of limiting clamp grooves (14) are arranged on the upper end face of the processing table (13), a through hole (141) is formed in the middle position of the bottom of each limiting clamp groove (14), two groups of first check blocks (142) are symmetrically arranged on the right end of each limiting clamp groove (14), cut strip-shaped steel strips (15) are placed inside the limiting clamp grooves (14), a cylinder support (16) is fixedly arranged at the position, close to the right end, of the upper end of the processing table (13), a lifting cylinder (17) is installed at the middle position inside the cylinder support (16), a lifting rod (18) is movably arranged inside the lifting cylinder (17), and the lifting rod (18) extends downwards, lower extreme fixedly connected with clamp plate (19) of lifter (18), No. two tracks (20) that supply clamp plate (19) up-and-down motion are vertically seted up to the inboard of processing platform (13), ten groups mould pole (21) are installed to the inside left side extension of clamp plate (19), the bottom of processing platform (13) is provided with atress supporting seat (22), ten groups draw-in groove (23) have been seted up to atress supporting seat (22) inside fixed, two sets of semicircular fixture (24) that link together have been placed to draw-in groove (23) internalization, be provided with flange (25) in the right-hand member portion semicircle of semicircular fixture (24).
3. The device for processing and forming the steel strip of the armor layer of the composite cable according to claim 2, wherein: the conveying table is characterized in that ten groups of supporting legs are welded on two sides of the bottom of the conveying table (1), the cutting wheel (63) is in surface contact with a steel strip coil (5), a chain wheel (74) is arranged on a rotating shaft of the first motor (65), the chain wheel (74) is connected with a chain wheel (74) on the second rotating rod (77) through a second chain (26), and the second rotating rod (77) is fixed inside the upright column (71) through a bearing.
4. The device for processing and forming the steel strip of the armor layer of the composite cable according to claim 2, wherein: the rotating wheel (83) is a widened chain wheel and can drive the chain belt (85) to move, the ground grabbing nails (864) drive the cut steel strip coil (5) to horizontally move through friction resistance when facing the direction of the conveying table (1), and two groups of second stop blocks (27) are fixedly riveted on the inner wall of the side baffle (2) and used for limiting the lifting of the steel strip coil (5).
5. The device for processing and forming the steel strip of the armor layer of the composite cable according to claim 2, wherein: the conveying belt (11) is conveyed towards the right side, a four-number motor and a driving wheel structure matched with the four-number motor are arranged inside the conveying table (1) below the conveying belt (11), two side plates of the slide way (12) are fixed to the right end portion of the conveying table (1), the slide way (12) is divided into ten groups of small slide ways through nine groups of partition plates (28), and the ten groups of small slide ways are in seamless butt joint with the ten groups of limiting clamping grooves (14).
6. The device for processing and forming the steel strip of the armor layer of the composite cable according to claim 2, wherein: the bottom width of the limiting clamp groove (14) is consistent with that of the strip-shaped steel belt (15), the width of the through hole (141) is consistent with that of the mold rod (21), the bottoms of the two sets of semicircular fixtures (24) are connected through the arc-shaped hinges, the left side face of the processing table (13) is provided with a discharge hole, and the two sets of semicircular fixtures (24) after synthesis are manually drawn out for discharging.
7. The device for processing and forming the steel strip of the armor layer of the composite cable according to claim 5, wherein: the first motor (65) and the second motor (89) are synchronously started and run all the time, the third motor (99) is started at intervals and is a variable-frequency accelerating motor, the fourth motor is started after the third motor (99) runs and before the grabbing structure (86) grabs the ground, and the first motor (65), the second motor (89), the third motor (99) and the fourth motor are all automatically controlled by parameters set by a control console.
CN201921445425.8U 2019-09-02 2019-09-02 Composite cable armor layer steel band machine-shaping device Active CN211087985U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113311302A (en) * 2021-06-16 2021-08-27 晶锋集团股份有限公司 Efficient semi-automatic device for detecting insulativity of cable
CN117774398A (en) * 2024-02-27 2024-03-29 沈阳增材机械制造有限公司 Glass fiber reinforced plastic winding forming device and forming process thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113311302A (en) * 2021-06-16 2021-08-27 晶锋集团股份有限公司 Efficient semi-automatic device for detecting insulativity of cable
CN113311302B (en) * 2021-06-16 2023-11-03 晶锋集团股份有限公司 High-efficient semi-automatic device for detecting cable insulativity
CN117774398A (en) * 2024-02-27 2024-03-29 沈阳增材机械制造有限公司 Glass fiber reinforced plastic winding forming device and forming process thereof
CN117774398B (en) * 2024-02-27 2024-05-03 沈阳增材机械制造有限公司 Glass fiber reinforced plastic winding forming device and forming process thereof

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