CN211086009U - Combined measuring device for slurry fluidity of granular grouting material - Google Patents

Combined measuring device for slurry fluidity of granular grouting material Download PDF

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CN211086009U
CN211086009U CN201921544120.2U CN201921544120U CN211086009U CN 211086009 U CN211086009 U CN 211086009U CN 201921544120 U CN201921544120 U CN 201921544120U CN 211086009 U CN211086009 U CN 211086009U
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fluidity
slurry
disc
grouting material
lifting
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邓超
胡焕校
陈佳乐
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Central South University
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Central South University
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Abstract

The utility model discloses a joint measurement device of granule type slip casting material thick liquid mobility, this joint measurement device includes: the fluidity testing disc is used for placing grouting material slurry to be tested; the section cone mold is provided with an inner cavity which is communicated up and down, and the section cone mold is used for quantitatively placing grouting material slurry to be measured on the fluidity test disc; the lifting device is used for clamping and lifting the truncated cone mould; the jump table driving device is connected with the bottom of the fluidity testing disc and is used for driving the fluidity testing disc to jump up and down; and the test result acquisition and processing device is used for acquiring the test result and processing the test result. The combined measuring device can measure the consistency of grouting material slurry by a disc method or a jump table method through a set of device, and has the advantages of wide consistency range, high accuracy and precision of test results and convenient operation.

Description

Combined measuring device for slurry fluidity of granular grouting material
Technical Field
The utility model relates to a slip casting material capability determination technical field particularly, relates to a joint measurement device of granule type slip casting material thick liquid mobility.
Background
The grouting technology widely applied to engineering has been used for hundreds of years, and various grouting materials are formed. The chemical grouting material can be tested by referring to the conventional physical and chemical performance test method and the test method of the petrochemical industry, and can basically meet the grouting engineering requirement. However, the performance test of the granular grouting materials such as cement-based grouting materials and clay with the widest application mostly depends on the test means and methods of civil engineering materials, drilling mud and geotechnical tests, a set of unified method suitable for the performance test of the granular grouting materials cannot be formed, and the test result often cannot meet the requirements of grouting engineering.
The current test aiming at the fluidity of the granular grouting material mainly comprises a net slurry fluidity method (a disc method) (GB/T8077-2012 concrete admixture homogeneity test method, S L62-2014 Hydraulic engineering building cement grouting construction technical specification), a table jump method (GB/T2419-.
The disc method and the jump table method measure the fluidity by measuring the average diffusion distance of the measured material on the disc, the Marshall cylinder method measures the fluidity by measuring the time required for filling the measured material into a 200ml volumetric cylinder, but in view of the fact that the Marshall cylinder method has a plurality of operation influence factors (the vertical condition of the cylinder, the observation of the volumetric cylinder, the recording of the time and 2-3 persons required for the test), has large influence on the fluidity measurement, and is more difficult to accurately control the measurement of the granular grouting material slurry with small consistency. Therefore, the fluidity test of the granular grouting slurry material mainly adopts a disc method and a jump table method.
The net slurry fluidity method (disc method) is widely used, but is only suitable for slurry with moderate consistency, is not suitable for the disc size limitation of the particle type grouting material slurry with larger consistency, and cannot be used for the particle type grouting material slurry with small consistency due to poor fluidity. At present, a flow test is carried out on the particle type grouting material slurry with small consistency by adopting a jump table method. Therefore, the test devices for the slurry fluidity test of the same type of particle grouting materials with different proportions (different proportions and different consistencies) are different, and the operation is inconvenient in the specific test process.
The disc method is small in consistency range of applicable slurry, low in precision (the truncated cone circular mould is strickled off and shaken, bottom slurry leakage and water seepage are caused, and levelness of a circular plate is difficult to guarantee), and pure manual operation is generally adopted, so that artificial subjective factors (speed of manually lifting the truncated cone circular mould, verticality and lifting height in a lifting process, and maximum vertical distance is compared by using a ruler) have large influence on a measurement result. The jump table method mostly adopts semi-automatic test, is applicable to slurry materials with small consistency, and similarly, measurement result errors generated by artificial subjective factors (shaking, vibrating uniformity, artificial lifting and cutting speed and lifting verticality of a jump table test mold, and maximum vertical distance is compared by a straight ruler) are large. Due to the above problems, the accuracy, repeatability and precision of the fluidity measurement test result are difficult to guarantee.
Therefore, there is a need to develop a device and a method for measuring the slurry fluidity of a granular grouting material, which have a wide application range of slurry consistency, convenient operation, and high measurement accuracy and precision.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a main aim at provides a joint measurement device of granule type grouting material thick liquid mobility, this survey device be applicable to the granule type grouting material that the consistency range is wider, convenient operation, survey accuracy and precision height.
In order to achieve the above object, the present invention provides a combined measuring device for slurry fluidity of granular grouting material, comprising: the fluidity testing disc is used for placing grouting material slurry to be tested; the section cone mold is provided with an inner cavity which is communicated up and down, and the section cone mold is used for quantitatively placing grouting material slurry to be measured on the fluidity test disc; the lifting device is used for clamping and lifting the truncated cone mould; the jump table driving device is connected with the bottom of the fluidity testing disc and is used for driving the fluidity testing disc to jump up and down; and the test result acquisition and processing device is used for acquiring the test result and processing the test result.
Further, the truncated cone die includes: the die body is provided with an inner cavity which is communicated up and down, and the caliber of the upper part of the inner cavity is smaller than that of the lower part; the slurry scraping and retaining table is arranged at the top of the die body and horizontally extends outwards along the top of the die body; the mould cutting pressure bearing platform is arranged at the outer side of the mould body and is positioned below the slurry scraping and stagnation platform, and a clamping part for a lifting device to clamp the mould body is formed between the slurry scraping and stagnation platform and the mould cutting pressure bearing platform of the mould body; the elastic rubber gasket is adhered to the bottom of the die body; and the temperature sensing probe is arranged on the mold body and is used for detecting the temperature of the grouting material slurry to be detected in the mold body.
Further, the lifting device comprises: lifting the vertical shaft; one end of the mechanical clamping arm is provided with a clamping finger for clamping the truncated cone die, and the other end of the mechanical clamping arm is rotatably arranged on the lifting vertical shaft; and the lifting motor is connected with the lifting vertical shaft and is used for driving the lifting vertical shaft to ascend or descend.
Further, the diving table driving device comprises: the diving table base is arranged below the fluidity testing disc, and a hollow sleeve extending upwards is arranged on the diving table base; the jumping vertical shaft is arranged in the jumping table base, and the upper end of the jumping vertical shaft extends out of the hollow sleeve and is connected with the bottom of the fluidity testing disc; the electric power meter comprises a jump table motor, wherein a transmission gear is installed on an output shaft of the jump table motor, the lower end of a jump vertical shaft is located above the transmission gear and is in contact with the transmission gear, and the jump table motor is used for driving the jump vertical shaft to drive a fluidity test disc to jump up and down.
Furthermore, the convex teeth of the transmission gear are oval, and the lower end of the jumping vertical shaft is a sphere.
Further, the combined measuring device further comprises: the lower end of the supporting outer barrel is connected with the diving table base through a plurality of adjusting screws, the upper end of the supporting outer barrel is in contact with the bottom of the fluidity testing disc but is not fixedly connected with the bottom of the fluidity testing disc, and a disc level is arranged at the center of the fluidity testing disc.
Furthermore, the periphery of the fluidity test disc is provided with a slurry prevention baffle plate, the slurry prevention baffle plate is provided with a waste slurry collection port, one side of the slurry prevention baffle plate, which is opposite to the waste slurry collection port, is provided with a plurality of micro-pressure nozzles, and the micro-pressure nozzles are connected with a cleaning water supply device through a water supply pipe.
Further, the test result acquisition and processing device comprises: the camera bracket extends to the upper part of the fluidity testing disc; the camera is arranged on the camera bracket and is positioned right above the fluidity testing disc; and the camera is connected with the processing computer through a USB data line.
Use the technical scheme of the utility model, can carry out disc method survey or jump table method survey according to slip casting material thick liquid consistency size through one set of device. When the consistency of the slurry of the particle type grouting material to be measured is moderate, the measurement can be carried out by adopting a disc method, and the diving table driving device does not work at the moment; and when the consistency of the slurry of the granular grouting material to be measured is smaller, starting the table jump driving device, and measuring by a table jump method. The combined measuring device is suitable for measuring the particle type grouting material slurry in different consistency ranges, and is particularly suitable for measuring the fluidity of the similar particle type grouting material slurry in different proportions. In addition, the combined measuring device lifts the truncated cone die through the lifting device, drives the fluidity test disc to jump up and down through the jump table driving device, collects test results through the test result collecting and processing device, avoids the influence of subjective factors of manual operation on the fluidity test results as far as possible, and is higher in accuracy and precision of the test results and more convenient in test operation.
Drawings
The accompanying drawings, which form a part of the present application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic diagram of the overall structure of a joint measurement device according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a truncated cone die in a joint measurement apparatus according to an embodiment of the present invention.
Fig. 3 is a sectional view taken along the plane a-a in fig. 2.
Fig. 4 is a schematic structural diagram of a lifting device in a joint measurement device according to an embodiment of the present invention.
Fig. 5 is a partially enlarged view of B in fig. 4.
Fig. 6 is a schematic structural view of a joint between a lifting motor and a lifting vertical shaft in a joint measurement device according to an embodiment of the present invention.
Fig. 7 is a schematic structural view of a joint between a lifting vertical shaft and a mechanical arm lock in a joint measurement device according to an embodiment of the present invention.
Fig. 8 is a schematic structural view of a diving table driving device in the combined measuring device according to the embodiment of the present invention.
Fig. 9 is a partial enlarged view at C in fig. 8.
Fig. 10 is a partially enlarged view of a contact portion between a transmission gear and a vertical axis of run-out in the joint measuring device according to the embodiment of the present invention.
FIG. 11 is a schematic view showing the structure of the fluidity testing disc and the supporting outer cylinder in the integrated measuring device according to the embodiment of the present invention.
FIG. 12 is a schematic diagram of a fluidity-testing disk in a joint-measurement apparatus, according to an embodiment of the present invention.
Fig. 13 is a schematic structural diagram of a test result collecting and processing device in the combined measuring device according to the embodiment of the present invention.
Wherein the figures include the following reference numerals:
10. a fluidity test disc; 11. a disc spirit level; 12. a slurry-proof baffle plate; 13. a waste slurry collection port; 14. a micro-pressure spray head; 15. a water supply pipe; 20. a truncated cone die; 21. a mold body; 22. a pulp scraping and stagnation table; 23. a cutting die pressure bearing table; 24. an elastic rubber gasket; 25. a temperature sensing probe; 30. a lifting device; 31. lifting the vertical shaft; 32. a mechanical clamping arm; 33. a hoisting motor; 40. a diving table driving device; 41. a diving table base; 42. a jumping vertical shaft; 43. a diving table motor; 50. a test result acquisition and processing device; 51. a camera support; 52. a camera; 53. a processing computer; 54. a USB data line; 60. supporting the outer cylinder; 61. adjusting the screw; 70. an apparatus chassis; 80. a waste liquid barrel; 90. a console; 311. a cylindrical slot; 312. positioning the bolt; 313. a rack; 321. clamping fingers; 322. a cylindrical core insert; 323. a positioning groove; 331. a drive gear; 411. a hollow sleeve; 431. a transmission gear.
Detailed Description
To facilitate understanding of the present invention, the present invention will be described more fully and specifically with reference to the accompanying drawings and preferred embodiments, but the scope of the present invention is not limited to the specific embodiments described below. It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
Unless otherwise defined, all terms of art used hereinafter have the same meaning as commonly understood by one of ordinary skill in the art. The use of the words "a" or "an" and the like in the description and claims of the present application does not denote a limitation of quantity, but rather denotes the presence of at least one. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships are changed accordingly.
Referring to fig. 1 to 13, a combined measuring apparatus for determining the slurry fluidity of a granular grouting material according to an embodiment of the present invention mainly includes: the device comprises a fluidity test disc 10, a truncated cone mould 20, a lifting device 30, a diving table driving device 40, a test result acquisition and processing device 50 and a device chassis 70. Wherein, the fluidity test disc 10 is used for placing grouting material slurry to be measured; the truncated cone mold 20 is internally provided with an inner cavity which is communicated up and down, and the truncated cone mold 20 is used for quantitatively placing grouting material slurry to be measured on the fluidity test disc 10; the lifting device 30 is used for clamping and lifting the truncated cone mould 20 and can clamp the truncated cone mould 20 to horizontally rotate so as to obtain a test result; the jump table driving device 40 is connected with the bottom of the fluidity test disc 10 and is used for driving the fluidity test disc 10 to jump up and down; the test result collecting and processing device 50 is used for collecting and processing test results.
The combined measuring device can be used for measuring the consistency of the grouting material slurry by a disc method or a jump table method through a set of devices. When the consistency of the slurry of the particle type grouting material to be measured is moderate, the measurement can be carried out by adopting a disc method, and the diving table driving device 40 does not work at the moment; when the consistency of the slurry of the granular grouting material to be measured is small, the table jump driving device 40 is started to perform the table jump method measurement. The combined measuring device is suitable for measuring the particle type grouting material slurry with wider consistency range, and is particularly suitable for measuring the fluidity of the similar particle type grouting material slurry with different proportions. In addition, the combined measuring device lifts the truncated cone mould 20 through the lifting device 30, drives the fluidity test disc 10 to jump up and down through the jump table driving device 40, collects the test result through the test result collecting and processing device 50, avoids the influence of subjective factors of manual operation on the fluidity measuring result as far as possible, and is higher in accuracy and precision of the test result and more convenient in test operation.
Specifically, referring to fig. 2 and 3, in the present embodiment, the truncated cone mold 20 includes: the device comprises a die body 21, a slurry scraping and retaining table 22, a die cutting and pressing table 23, an elastic rubber gasket 24 and a temperature-sensitive probe 25. Wherein, the die body 21 is provided with an inner cavity which is communicated up and down, and the caliber of the upper part of the inner cavity is smaller than that of the lower part; the slurry scraping and retaining table 22 is arranged at the top of the die body 21 and extends outwards and horizontally along the top of the die body 21; the mould cutting pressure-bearing platform 23 is arranged at the outer side of the mould body 21 and is positioned below the slurry scraping and stagnation platform 22, and a clamping part for the lifting device 30 to clamp the mould body 21 is formed between the slurry scraping and stagnation platform 22 and the mould cutting pressure-bearing platform 23 of the mould body 21; the elastic rubber gasket 24 is adhered to the bottom of the die body 21; the temperature sensing probe 25 is arranged on the die body 21 and is used for detecting the temperature of the grouting material slurry to be measured in the die body 21.
The truncated cone mould 20 is made of metal materials with smooth and seamless inner walls, is internally coated with a corrosion-resistant layer, has an inner cavity with an upper opening with the inner diameter of 36mm, a lower opening with the inner diameter of 64mm, the height of 60mm and the wall thickness of 2mm, and is mainly used for containing slurry during the fluidity test. By arranging the slurry scraping and retaining table 22, slurry is guaranteed not to splash on the fluidity test disc 10 in the slurry scraping operation process, and the conventional die cutting and slurry scraping operation is prevented from polluting the fluidity test disc 10, so that the test result is influenced by the fact that the die cutting moves and slurry leaks. The width of the pulp scraping and pulp retention table 22 is 30mm-50 mm. Through scraping thick liquid and stagnate the below of thick liquid platform 22 and set up cutting die pressure-bearing platform 23, scrape thick liquid and stagnate and form the centre gripping position that supplies hoisting device 30 centre gripping die body 21 between thick liquid platform 22 and the cutting die pressure-bearing platform 23, make things convenient for hoisting device 30 centre gripping die body 21, also can press down cutting die pressure-bearing platform 23 slightly through hoisting device 30, make and keep in close contact with between the bottom of cutting the circular cone mould 20 and the fluidity test disc 10, avoid cutting the bottom of circular cone mould 20 the condition of leaking the thick liquid appears. Further through pasting elastic rubber packing ring 24 in the bottom of die body 21, the minute-pressure that cuts mould bearing platform 23 transmission acts on elastic rubber packing ring 24 for cut circular cone mould 20 and fluidity test disc 10 contact inseparabler, further avoided the thick liquid to pour into the circumstances that cuts circular cone mould 20 in-process leaks thick liquid, leaks, guaranteed that scrape the thick liquid process and do not rock. The elastic rubber gasket 24 is a rubber ring with the thickness of 1mm, and the inner side wall of the elastic rubber gasket 24 is aligned with the lower opening of the inner cavity of the die body 21. The temperature sensing probe 25 is arranged on the die body 21, so that the temperature of the slurry is measured during the fluidity test, and the influence of the temperature on the fluidity of the slurry is conveniently researched. In addition, a temperature display can be arranged on the die body 21 and connected with the temperature sensing probe 25, so that the temperature of the slurry can be displayed in real time.
Referring to fig. 1 and fig. 4 to 7, in the present embodiment, the lifting device 30 mainly includes: a lifting vertical shaft 31, a mechanical clamping arm 32 and a lifting motor 33. Wherein, the lifting vertical shaft 31 is vertically installed on the device chassis 70 in a liftable manner; one end of the mechanical arm 32 is provided with a clamping finger 321 for clamping the circular truncated cone die 20, the other end of the mechanical arm 32 is rotatably arranged at the upper end of the lifting vertical shaft 31, and the lifting motor 33 is connected with the lifting vertical shaft 31 and is used for driving the lifting vertical shaft 31 to ascend or descend.
Specifically, referring to fig. 4 to 7, a cylindrical insertion core 322 is disposed at an end of the mechanical arm 32 away from the clamping finger 321, a cylindrical insertion slot 311 matched with the cylindrical insertion core 322 is disposed at an upper end of the vertical lifting shaft 31, and the cylindrical insertion core 322 is movably inserted into the cylindrical insertion slot 311. A positioning groove 323 is arranged on the cylindrical insertion core 322 along the circumferential direction thereof, a positioning bolt 312 matched with the positioning groove 323 penetrates through the side wall of the cylindrical insertion slot 311, and the positioning bolt 312 is in threaded connection with the side wall of the cylindrical insertion slot 311. When the mechanical arm 32 needs to be rotated, the positioning bolt 312 is loosened, the mechanical arm 32 is rotated to a proper angle, and then the positioning bolt 312 is tightened, so that the positioning bolt 312 extends into the positioning groove 323 to clamp and fix the mechanical arm 32. A driving gear 331 is installed on a rotation shaft of the elevation motor 33, a rack 313 is provided on the elevation vertical shaft 31, and the elevation motor 33 is engaged with the rack 313 through the driving gear 331. The lifting vertical shaft 31 is driven to ascend or descend by the forward and reverse rotation of the lifting motor 33.
The lifting motor 33 adopts a stepping motor with controllable speed, and can adopt a low-power motor with a test function because the lifting load is smaller, thereby saving electricity. The uniform lifting speed of the lifting motor 33 is controlled to be 5-20 mm/s. Therefore, the uncertainty of the lifting speed of manual operation can be avoided. The lifting height of the lifting vertical shaft 31 ranges from 100mm to 200 mm. Therefore, uncertainty of manual operation lifting direction can be avoided. The round wheel switch convenient to switch quickly is adopted at the extending end of the positioning bolt 312, the positioning bolt 312 is utilized to control the mechanical clamping arm 32 to rotate horizontally and fix the position after the mechanical clamping arm 32 is lifted vertically to a preset height, the mechanical clamping arm 32 is rotated to remove the truncated cone die 20, and the test result acquisition and processing device 50 is utilized to acquire a test result. The mechanical clamping arm 32 adopts a hand-tiger mouth-like semicircular clamping finger 321, the clamping surface of the clamping finger 321 is flat and smooth, the contact between the clamping finger 321 and the bottom surface of the slurry scraping and retaining table 22 and the top surface of the cutting die pressure bearing table 23 in the cutting conical die 20 is good, and the cutting conical die 20 is convenient to separate from the mechanical clamping arm 32.
Referring to fig. 1 and 8, in the present embodiment, the diving table driving device 40 includes: a jump table base 41, a jump vertical shaft 42 and a jump table motor 43. Wherein, the diving table base 41 is arranged below the fluidity test disc 10, and the diving table base 41 is provided with a hollow sleeve 411 extending upwards; the jumping vertical shaft 42 is installed in the jumping table base 41, and the upper end of the jumping vertical shaft 42 extends out of the hollow sleeve 411 and is connected with the bottom of the fluidity testing disc 10; a transmission gear 431 is installed on an output shaft of the jump table motor 43, the lower end of the jump vertical shaft 42 is positioned above the transmission gear 431 and is in contact with the transmission gear 431, and the jump table motor 43 is used for driving the jump vertical shaft 42 to drive the fluidity test disc 10 to jump up and down. The diving table base 41 and the diving table motor 43 are both disposed on the apparatus chassis 70.
The electric motor 43 for the electric skipping table can provide vertical vibration for 1 time/s, the vibration amplitude is 10mm +/-1 mm, the vibration weight is 2.5kg, 25 times of vibration are provided within 25s +/-1 s, one period of vibration is 25 times, and the electric motor 43 for the electric skipping table stops automatically after one period of vibration. The transmission gear 431 is driven by the jump table motor 43 so that the jump vertical shaft 42 works together with the fluidity test disc 10 at a rated jump frequency. Further, referring to fig. 8, the convex teeth of the transmission gear 431 are oval, and the lower end of the jumping vertical shaft 42 is a sphere. The contact and the moving process between the jumping vertical shaft 42 and the driving gear 431 can be made smoother.
Referring to fig. 1, 8 and 9, in the present embodiment, the joint measuring apparatus further includes a support outer cylinder 60, a lower end of the support outer cylinder 60 is connected to the diving table base 41 by a plurality of adjusting screws 61, and an upper end of the support outer cylinder 60 is in contact with but not fixed to the bottom of the fluidity test disc 10. A disc level 11 is provided at the center of the fluidity testing disc 10.
The support outer cylinder 60 is used to support the fluidity test disc 10, and the support outer cylinder 60 is mounted on the diving table base 41 by a plurality of adjusting screws 61. During the use, the accessible is adjusted the levelness that supports urceolus 60 by adjusting screw 61, supports urceolus 60 and drives mobility test disc 10 and carries out the levelness fine setting, observes disc spirit level 11 simultaneously through adjusting screw 61, guarantees that mobility test disc 10 is in the horizontal position.
Referring to fig. 1, 11 and 12, in the present embodiment, a slurry-proof baffle 12 is disposed on the periphery of the fluidity test disc 10, a waste slurry collecting port 13 is disposed on the slurry-proof baffle 12, a plurality of micro-pressure nozzles 14 are disposed on the side of the slurry-proof baffle 12 opposite to the waste slurry collecting port 13, and the micro-pressure nozzles 14 are connected to a washing water supply device (not shown) through a water supply pipe 15. The bottom center of the fluidity test disc 10 is provided with a thread butt circular hole and a butt jump vertical shaft 42.
The fluidity testing disc 10 is made of white organic glass, ensures the imaging background of a white bottom, and is beneficial to the imaging identification processing of the test result acquisition and processing device 50. The radius of the fluidity test disc 10 is 250mm, the thickness is based on the rigidity which can ensure the fluidity test disc 10 to have the precision of the test result, and the center of the circle is provided with red cross-hair marks which are vertical to each other and have the length of 5cm and 10cm and are used for collecting and correcting the imaging proportion before the test. A small disc level 11 is embedded in the center of the fluidity test disc 10 to measure whether the fluidity test disc 10 is horizontally placed. The anti-slurry baffle 12 is made of organic glass, the height of the anti-slurry baffle is 50mm-100mm, the micro-pressure spray head 14 is ensured not to wash slurry to splash outwards, and the width of the anti-slurry baffle 12 is 2mm-5 mm. By arranging the waste slurry collecting port 13 on the slurry prevention baffle plate 12 of the fluidity test disc 10, the side opposite to the waste slurry collecting port 13 is provided with the plurality of micro-pressure nozzles 14, and the plurality of micro-pressure nozzles 14 are arranged along the slurry prevention baffle plate 12 at equal intervals in a semicircular shape. The number of the micro-pressure nozzles 14 ensures that the washing covers the range of 240mm of the radius of the fluidity testing disc 10, the micro-pressure nozzles 14 are connected with a water supply pipe 15 for centralized water supply and can be butted with an indoor faucet through an adapter, and the water pressure can be adjusted according to a faucet valve to control the washing pressure. Through convenient and fast wash clean, the waste liquid is collected, has improved test efficiency. A waste liquid barrel 80 is arranged below the waste slurry collecting port 13 to collect waste liquid.
In this embodiment, the device chassis 70 is a circular steel plate with a moderate thickness and reserved with triangularly arranged bolt holes, and the bolt holes can be firmly connected with a concrete base or a test bed through bolts. Meanwhile, in order to facilitate the control of the test operation, a control console 90 is further arranged on the device chassis 70, and the lifting motor 33 and the diving table motor 43 are both connected with the control console 90.
Referring to fig. 1 and 13, in the present embodiment, the test result collection processing device 50 includes: camera mount 51, camera 52, processing computer 53 and USB data cable 54. Wherein the camera bracket 51 extends above the fluidity testing disc 10; the camera 52 is mounted on the camera mount 51 and is positioned directly above the fluidity test disc 10; the camera 52 is connected to a processing computer 53 via a USB data line 54.
The test result acquisition processing device 50 acquires and processes images by connecting a camera 52 fixed to a camera mount 51 via a USB data line 54 by a processing computer 53 having several processing functions of image recognition, and the camera 52 can set a photo-acquisition time by the processing computer 53. The camera 52 takes pictures and transmits the pictures to the processing computer 53 through the USB data line 54, data identification and recording of test results are carried out through graph dimension analysis, errors caused by subjective judgment of the position of the maximum diameter in the vertical direction and reading in the manual measurement process are avoided, accuracy of the test results is guaranteed, and the analysis speed is high and the analysis efficiency is high.
The method of using the combined measuring apparatus of the present example was as follows:
the combined measuring device can be suitable for measuring the fluidity of the particle type grouting material slurry with smaller and larger consistency. When the fluidity of the grouting material to be detected is slightly larger, the disc method is adopted for determination, and the method comprises the following specific steps:
checking the device and confirming that each part is in a normal working state;
observing the disc level 11 on the fluidity testing disc 10 by adjusting the adjusting screw 61 to ensure that the fluidity testing disc 10 is in a horizontal state, and analyzing whether the imaging parameters of the camera 52 are accurate or not by pre-imaging the red cross wire;
step three, preparing the slurry according to the required proportioning of the slurry, and preparing a slurry sample;
opening the micro-pressure nozzle 14 to clean the fluidity test disc 10, lightly wiping and wetting the fluidity test disc 10, meanwhile, placing the clean and wetted truncated cone mold 20 on the mechanical clamping arm 32, rotating the mechanical clamping arm 32 and screwing the mechanical clamping arm rotary switch 34 to ensure that the center of the truncated cone mold 20 is just opposite to the center of the red cross wire of the fluidity test disc 10, and opening the lifting motor 33 to enable the truncated cone mold 20 to descend to apply micro pressure and place the micro pressure at the center of the fluidity test disc 10;
pouring the prepared granular grouting material slurry into and filling the truncated cone mold 20, slightly scraping redundant slurry on a slurry scraping and retaining table 22 by using a scraper, preventing the slurry from scattering on the fluidity testing disc 10, and simultaneously observing and recording whether water seepage and slurry leakage phenomena exist at the bottom of the truncated cone mold 20;
step six, starting the lifting motor 33, lifting the truncated cone mould 20, starting the camera 52, rotating the mechanical clamping arm 32 to a position where the normal shooting of the camera 52 is not affected, starting the lifting motor 33, setting the time for starting the camera 52 for 30s, automatically shooting, and transmitting the shot to the processing computer 53 for image data processing and recording;
step seven, after the test is finished, opening and adjusting a switch valve of the micro-pressure spray head 14 according to the consistency condition of the waste slurry retained on the fluidity test disc 10, controlling proper flushing pressure, and collecting the waste liquid in a waste liquid barrel 80 for centralized treatment; cleaning the truncated cone mold 20, and wiping the fluidity testing disc 10 by using micro-moist sponge to ensure that the fluidity testing disc 10 is clean and moist;
and step eight, repeating the steps three to seven, and performing a repeated test or a test on the fluidity of the slurry of the particle type grouting material with other mixture ratios.
When the fluidity of the grouting material to be detected is small, a table jump method is adopted for determination, and the method comprises the following specific steps:
checking the device and confirming that each part is in a normal working state; starting the driving device 40 for jumping the table, and automatically stopping the table in a period of idle jumping;
observing the disc level 11 on the fluidity testing disc 10 by adjusting the adjusting screw 61 to ensure that the fluidity testing disc 10 is in a horizontal state, and analyzing whether the imaging parameters of the camera 52 are accurate or not by pre-imaging the red cross wire;
step three, preparing the slurry according to the required proportioning of the slurry, and preparing a slurry sample;
opening the micro-pressure nozzle 14 to clean the fluidity test disc 10, lightly wiping and wetting the fluidity test disc 10, meanwhile, placing the clean and wetted truncated cone mold 20 on the mechanical clamping arm 32, rotating the mechanical clamping arm 32 and screwing the mechanical clamping arm rotary switch 34 to ensure that the center of the truncated cone mold 20 is just opposite to the center of the red cross wire of the fluidity test disc 10, and opening the lifting motor 33 to enable the truncated cone mold 20 to descend to apply micro pressure and place the micro pressure at the center of the fluidity test disc 10;
pouring the prepared granular grouting material slurry into and filling the truncated cone mold 20, slightly scraping redundant slurry on a slurry scraping and retaining table 22 by using a scraper, preventing the slurry from scattering on the fluidity testing disc 10, and simultaneously observing and recording whether water seepage and slurry leakage phenomena exist at the bottom of the truncated cone mold 20;
and step six, starting the lifting motor 33 to lift the truncated cone mold 20, rotating the mechanical clamping arm 32 to a position which does not affect the normal shooting of the camera 52, simultaneously starting the table jump driving device 40 and the camera 52, automatically stopping after jumping for one period, immediately shooting and imaging by the camera 52, and transmitting the shot images to the processing computer 53 for data processing and recording.
Step seven, after the test is finished, opening and adjusting a switch valve of the micro-pressure spray head 14 according to the consistency condition of the waste slurry retained on the fluidity test disc 10, controlling proper flushing pressure, and collecting the waste liquid in a waste liquid barrel 80 for centralized treatment; cleaning the truncated cone mold 20, and wiping the fluidity testing disc 10 by using micro-moist sponge to ensure that the fluidity testing disc 10 is clean and moist;
and step eight, repeating the steps three to seven, and performing a repeated test or a test on the fluidity of the slurry of the particle type grouting material with other mixture ratios.
The two measuring methods can be used for measuring the fluidity by selecting and applying a disc method or a jump table method according to the difference of the slurry consistencies of the particle type grouting materials.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A combined measuring device for the fluidity of a slurry of a granular grouting material, comprising:
the fluidity test disc (10) is used for placing grouting material slurry to be tested;
the truncated cone mould (20), the truncated cone mould (20) has an inner cavity which is through up and down, and the truncated cone mould (20) is used for quantitatively placing grouting material slurry to be measured on the fluidity test disc (10);
-lifting means (30), said lifting means (30) being intended to grip and lift said truncated cone mould (20);
the jump table driving device (40) is connected with the bottom of the fluidity testing disc (10) and is used for driving the fluidity testing disc (10) to jump up and down;
and the test result acquisition and processing device (50) is used for acquiring the test result and processing the test result.
2. The apparatus for joint measurement of slurry fluidity of grouting material of particle type according to claim 1, wherein the truncated cone mold (20) comprises:
the die body (21) is provided with the inner cavity which is communicated up and down, and the caliber of the upper part of the inner cavity is smaller than that of the lower part;
the slurry scraping and retaining table (22) is arranged at the top of the die body (21) and extends outwards and horizontally along the top of the die body (21);
the cutting die pressure bearing platform (23) is arranged on the outer side of the die body (21) and is positioned below the slurry scraping and retaining platform (22), and a clamping part for clamping the die body (21) by the lifting device (30) is formed between the slurry scraping and retaining platform (22) and the cutting die pressure bearing platform (23) of the die body (21);
the elastic rubber gasket (24) is adhered to the bottom of the die body (21);
and the temperature sensing probe (25) is arranged on the die body (21) and is used for detecting the temperature of the grouting material slurry to be measured in the die body (21).
3. The apparatus for joint determination of slurry fluidity of grouting material of particle type according to claim 1, characterized in that said lifting means (30) comprises:
a lifting vertical shaft (31);
one end of the mechanical clamping arm (32) is provided with a clamping finger (321) for clamping the truncated cone die (20), and the other end of the mechanical clamping arm (32) is rotatably arranged on the lifting vertical shaft (31);
the lifting motor (33) is connected with the lifting vertical shaft (31) and used for driving the lifting vertical shaft (31) to ascend or descend.
4. The apparatus for joint measurement of slurry fluidity of grouting material of particle type according to claim 1, wherein the diving table driving means (40) comprises:
the jump table base (41) is arranged below the fluidity test disc (10), and a hollow sleeve (411) extending upwards is arranged on the jump table base (41);
the jumping vertical shaft (42) is installed in the jumping table base (41), and the upper end of the jumping vertical shaft (42) extends out of the hollow sleeve (411) and is connected with the bottom of the fluidity testing disc (10);
the electric power meter comprises a jump table motor (43), a transmission gear (431) is installed on an output shaft of the jump table motor (43), the lower end of a jump vertical shaft (42) is located above the transmission gear (431) and is in contact with the transmission gear (431), and the jump table motor (43) is used for driving the jump vertical shaft (42) to drive the fluidity test disc (10) to jump up and down.
5. The apparatus for joint measurement of slurry fluidity of grouting material in granular form according to claim 4, wherein the teeth of the transmission gear (431) are oval and the lower end of the run-out vertical shaft (42) is a sphere.
6. The apparatus for joint measurement of slurry fluidity of a particulate type grouting material according to claim 4, further comprising:
the multifunctional flow rate measuring device comprises a supporting outer cylinder (60), the lower end of the supporting outer cylinder (60) is connected with a diving table base (41) through a plurality of adjusting screws (61), the upper end of the supporting outer cylinder (60) is in contact with but not fixedly connected with the bottom of a fluidity testing disc (10), and a disc level (11) is arranged at the center of the fluidity testing disc (10).
7. The apparatus for jointly measuring the fluidity of slurry of granular grouting materials according to claim 1, wherein the fluidity test disc (10) is provided at the periphery thereof with a slurry-proof baffle (12), the slurry-proof baffle (12) is provided with a waste slurry collecting port (13), the slurry-proof baffle (12) is provided at a side thereof opposite to the waste slurry collecting port (13) with a plurality of micro-pressure nozzles (14), and the micro-pressure nozzles (14) are connected to a cleaning water supply device through a water supply pipe (15).
8. The apparatus for joint measurement of slurry fluidity of grouting material of particle type according to claim 1, wherein the test result acquisition and processing means (50) comprises:
a camera support (51), said camera support (51) extending above said fluidity test disc (10);
a camera (52) mounted on the camera mount (51) and located directly above the fluidity test disc (10);
a processing computer (53), said camera (52) being connected to said processing computer (53) by a USB data line (54).
CN201921544120.2U 2019-09-17 2019-09-17 Combined measuring device for slurry fluidity of granular grouting material Active CN211086009U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921544120.2U CN211086009U (en) 2019-09-17 2019-09-17 Combined measuring device for slurry fluidity of granular grouting material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921544120.2U CN211086009U (en) 2019-09-17 2019-09-17 Combined measuring device for slurry fluidity of granular grouting material

Publications (1)

Publication Number Publication Date
CN211086009U true CN211086009U (en) 2020-07-24

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921544120.2U Active CN211086009U (en) 2019-09-17 2019-09-17 Combined measuring device for slurry fluidity of granular grouting material

Country Status (1)

Country Link
CN (1) CN211086009U (en)

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