CN211054342U - Mould detection workstation - Google Patents
Mould detection workstation Download PDFInfo
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- CN211054342U CN211054342U CN201721589487.7U CN201721589487U CN211054342U CN 211054342 U CN211054342 U CN 211054342U CN 201721589487 U CN201721589487 U CN 201721589487U CN 211054342 U CN211054342 U CN 211054342U
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- 238000001514 detection method Methods 0.000 title abstract description 10
- 238000007689 inspection Methods 0.000 claims description 11
- 238000010438 heat treatment Methods 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000010354 integration Effects 0.000 abstract description 3
- 230000008859 change Effects 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 17
- 238000001746 injection moulding Methods 0.000 description 14
- 230000006872 improvement Effects 0.000 description 10
- 230000009471 action Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012768 molten material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a mould detection workstation, include: the system comprises a shell, a hot runner subsystem, a preheating subsystem and a hydraulic subsystem; the hot runner subsystem comprises a hot runner host arranged in the shell, a hot runner operating panel and a hot runner joint which are arranged on a side plate of the shell; the preheating subsystem comprises a preheating main machine arranged in the shell, and a preheating operation panel and a preheating joint which are arranged on a side plate of the shell; the hydraulic subsystem comprises a hydraulic main machine arranged in the shell, and a hydraulic operation panel and a hydraulic joint which are arranged on a side plate of the shell. The utility model discloses a mould detects workstation integration has hot runner subsystem, preheating subsystem and hydraulic pressure subsystem, has the function of preheating the mould in advance, has saved the latency that the mould preheated, has improved production efficiency greatly, for saving die change back equipment latency, improve equipment utilization.
Description
Technical Field
The utility model relates to a mould detects technical field, concretely relates to mould detects workstation.
Background
In the polymer molding process, a molten material is injected into a mold under pressure, and is cooled and molded to obtain a member having a desired shape. The equipment mainly comprises the following parts; an injection molding machine: the injection molding is to utilize the thermophysical property of plastic, add materials into a cylinder and melt plastic particles by electric heating. The screw is driven by the action of an external motor in the charging barrel to inject into the die. A mould: the mold is a molding tool manufactured in a desired shape and size. The mold mainly comprises a molding structure, a hot runner system, a product ejection system and a cooling system.
During the production process, the mold needs to be mounted on an injection molding machine. Before production, however, a series of tests need to be performed on the mold to ensure that the mold works normally when installed on an injection molding machine. The injection molding machine is matched with a hydraulic system, a mold temperature controller and a temperature control system, and is used for controlling during production and also can be used for detecting a mold before production. The main realization method in the prior art is to utilize the powerful functions of the injection molding machine, install the mold on the injection molding machine in advance, adjust various parameters on the injection molding machine, and then test the mold. And after the test is qualified, the production is carried out.
In the prior art, the detection of a mold and an injection molding machine are not independently realized, and a test production process test link and equipment (injection molding machine) of a production link are shared, so that the efficiency is low, the cost is high, and more time is consumed.
SUMMERY OF THE UTILITY MODEL
To the weak point that exists in the above-mentioned problem, the utility model provides a mould detects workstation.
The utility model discloses a mould detection workstation, include: the hot runner system comprises a shell, a preheating subsystem and a hydraulic subsystem, wherein the hot runner subsystem, the preheating subsystem and the hydraulic subsystem are sequentially arranged in the shell;
the hot runner subsystem comprises a hot runner host, a hot runner operating panel and a hot runner joint for connecting with a mold, wherein the hot runner operating panel and the hot runner joint are connected with the hot runner host; the hot runner host is arranged in the shell, and the hot runner operation panel and the hot runner joint are arranged on a side plate of the shell;
the preheating subsystem comprises a preheating host, a preheating operation panel and a preheating joint for connecting with a mold, wherein the preheating operation panel and the preheating joint are connected with the preheating host; the preheating main machine is arranged in the shell, and the preheating operation panel and the preheating connector are arranged on a side plate of the shell;
the hydraulic subsystem comprises a hydraulic host, a hydraulic operation panel and a hydraulic joint for connecting the hydraulic operation panel with the die, wherein the hydraulic operation panel and the hydraulic joint are connected with the hydraulic host; the hydraulic main machine is arranged in the shell, and the hydraulic operation panel and the hydraulic joint are arranged on a side plate of the shell.
As a further improvement of the present invention, the hot runner joint, the preheating joint and the hydraulic joint are installed on the same side plate of the casing.
As a further improvement of the present invention, the hot runner operating panel, the preheating operating panel, the hydraulic operating panel, the hot runner joint, the preheating joint and the hydraulic joint are installed on the same side plate of the housing.
As a further improvement of the utility model, be equipped with the thermovent on the casing, the casing bottom is equipped with the landing leg.
As a further improvement, the hot runner joint is provided with a hot runner joint cover plate, and the hot runner joint cover plate is hinged on the casing.
As a further improvement, preheating joint department is equipped with and adds hot joint cover in advance, it articulates to add hot joint cover in advance on the casing.
As a further improvement, the hydraulic joint is provided with a hydraulic joint cover plate, and the hydraulic joint cover plate is hinged to the casing.
As a further improvement of the present invention, the hot runner subsystem further comprises a hot runner alarm installed at the top of the housing, the hot runner alarm is connected to the hot runner host.
As a further improvement of the present invention, the preheating subsystem further includes a preheating alarm installed at the top of the housing, the preheating alarm is connected to the preheating host.
As a further improvement of the present invention, the hydraulic subsystem further includes an installation of a hydraulic alarm at the top of the housing, the hydraulic alarm is connected to the hydraulic host.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a mould detects workstation integration has hot runner subsystem, preheating subsystem and hydraulic subsystem, has solved the mould test in-process consuming time longer, inefficiency, technical problem such as operation cost height, and this mould detects workstation has the function of preheating the mould in advance simultaneously, has saved the latency that the mould preheats, has improved production efficiency greatly, for saving die change back equipment latency, improve equipment utilization.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the utility model discloses a mould inspection workstation.
In the figure:
10. a housing; 11. a heat dissipation port; 12. a support leg; 13. a hot runner joint cover plate; 14. pre-heating a joint cover plate; 15. a hydraulic joint cover plate; 20. a hot runner main machine; 21. a hot runner operating panel; 22. a hot runner joint; 23. a hot runner alarm; 30. preheating the sub-host; 31. preheating the operation panel; 32. preheating a joint; 33. a preheating alarm; 40. a hydraulic sub-main machine; 41. a hydraulic operation panel; 42. a hydraulic joint; 43. and a hydraulic alarm.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention is described in further detail below with reference to the accompanying drawings:
in the prior art, the detection of the mold and the injection molding machine are not independently realized, so that a series of problems exist in the mold detection. The test is carried out by utilizing equipment on the injection molding machine, and the technical problems are as follows:
1) the temperature rise of the mold hot runner system of the hot runner system is detected and the needle valve action is detected:
the disadvantages are as follows:
a. occupying the machine.
b. Affecting the equipment utilization rate.
c. Interrupting or affecting the production plan.
d. The upper and lower dies are needed, and the workload of operators is increased.
e. In an unexpected situation, the mold or the machine table may be damaged.
2) Preheating the temperature of the die tested by the system and preheating the detection and sealing the cooling water channel:
the disadvantages are as follows:
a. a shutdown is required to wait for the heating temperature to arrive.
b. Wasting time and labor.
c. The water leakage situation can cause the upper die and the lower die to be mounted again.
d. The blockage of the cooling water channel cannot be found in time.
3) The test of the action of the die ejection mechanism and the test of the action of the die ejection mechanism of the hydraulic system test are as follows:
the disadvantages are as follows:
a. the hot runner heating failure can cause the upper die and the lower die to be mounted again.
b. The hot runner heating occupies production time and causes waste.
c. The oil leakage condition of the hot runner cannot be found in time.
d. The leakage of the hot runner cannot be found and cleaned in time.
e. Hot runner circuits cannot be detected in time.
In all of the above, the lower mold may need to be newly processed.
The method aims at solving the problems that in the prior art, a test production process is shared by test link equipment (an injection molding machine) and no similar equipment can independently realize detection of different functions of a mold, so that the efficiency is low, the cost is high and the consumed time is long. Therefore, the utility model provides a mould detects workstation, its integration has hot runner subsystem, preheats subsystem and hydraulic subsystem, can obviously improve the flow of test link and production link, solves the problem of equipment sharing, will test the link and independently come out, has promoted the efficiency of test flow, does not influence the production link, and partial function can assist the production link simultaneously, improves production efficiency.
As shown in fig. 1, the utility model discloses a mould detects workstation, include: the hot runner system comprises a shell 10, wherein a hot runner subsystem, a preheating subsystem and a hydraulic subsystem are sequentially arranged in the shell 10; specifically, the method comprises the following steps:
the utility model discloses a casing 10 is the frame construction who comprises last roof, lower plate and four curb plates, is equipped with thermovent 11 on casing 10's curb plate, the roof, and casing 10 bottom is equipped with landing leg 12.
The hot runner subsystem of the utility model can adopt the existing YK-Z high intelligent temperature controller, which comprises a hot runner host 20, a hot runner operating panel 21, a hot runner joint 22 and a hot runner alarm 23; the hot runner operating panel 21, the hot runner joint 22 and the hot runner alarm 23 are all connected with the hot runner host 20, the hot runner operating panel 21 is used for controlling the hot runner host 20 to work, the hot runner joint 22 is used for being connected with a mold, and the hot runner alarm 23 gives an alarm after the hot runner host 20 fails. The hot runner main machine 20 is installed in the housing 10, the hot runner operating panel 21 and the hot runner joint 22 are installed on the same side plate of the housing 10, and the hot runner alarm 23 is installed on the upper top plate of the housing 10. Preferably, the hot runner joint 22 of the present invention is a Harting 24 pin aviation standard joint.
The preheating subsystem of the utility model can adopt the full functions of the existing MK series microcomputer/temperature control meter, and comprises a preheating host 30, a preheating operation panel 31, a preheating joint 32 and a preheating alarm 33; preheating operation panel 31, preheating joint 32 and preheating alarm 33 all link to each other with preheating host computer 30, and preheating operation panel 31 is used for controlling and preheats host computer 30 work, and preheating joint 32 is used for being connected with the mould in advance, and preheating alarm 33 reports to the police after preheating host computer 30 and breaking down. Wherein, preheat host computer 30 and install in casing 10, preheat operating panel 31 and preheat the joint 32 and install on the same curb plate of casing 10, preheat alarm 33 and install on the last roof of casing 10. Preferably, the preheating connector 32 of the present invention is a standard connector 12P, 12S, 8P, 8S used in the japanese east.
The hydraulic subsystem of the utility model can adopt the TH338B system of the existing south flying technology, which comprises a hydraulic host 40, a hydraulic operation panel 41, a hydraulic joint 42 and a hydraulic alarm 43; the hydraulic operation panel 41, the hydraulic joint 42 and the hydraulic alarm 43 are all connected with the hydraulic main machine 40, the hydraulic operation panel 41 is used for controlling the hydraulic main machine 40 to work, the hydraulic joint 42 is used for being connected with a die, and the hydraulic alarm 43 gives an alarm after the hydraulic main machine 40 breaks down. The hydraulic main machine 40 is installed in the housing 10, the hydraulic operation panel 41 and the hydraulic joint 42 are installed on the same side plate of the housing 10, and the hydraulic alarm 43 is installed on the upper top plate of the housing 10. Preferably, the hydraulic joint 42 of the present invention is a standard joint of 4HP, 4HS, 3HP, 3HS in the east of japan.
The utility model discloses a hot runner subsystem, preheat the adjacent setting of subsystem and hydraulic pressure subsystem, hot runner joint 22, preheat joint 32 and hydraulic pressure joint 42 and install on the same curb plate of casing 10, it guarantees that it detects conveniently.
Further, the present invention is provided with a hot runner joint cover plate 13 for covering and protecting the hot runner joint 22 at the hot runner joint 22, and the hot runner joint cover plate 13 is hinged on the housing 10.
Further, the utility model discloses be equipped with in preheating joint 32 department and be used for covering the protection and preheat joint 32 and add hot joint cover 14 in advance, add hot joint cover 14 in advance and articulate on casing 10.
Further, the utility model discloses be equipped with the hydraulic joint apron 15 that is used for covering protection hydraulic joint 42 in hydraulic joint 42 department, hydraulic joint apron 15 articulates on casing 10.
Further, the utility model discloses a hot runner subsystem includes needle valve action detection mechanism, and when the needle valve action was examined, hot runner subsystem and hydraulic pressure subsystem simultaneous working. The preheating of the mould is not only used in the testing stage, but also in the production stage. The hydraulic system comprises a mold ejection and core-pulling testing mechanism.
The utility model discloses a mould detects workstation has following advantage:
1. a plurality of systems are integrated together, powerful, and the occupation of land is reduced.
2. The standardization of equipment, molds, hot runners and the like reduces the times and time for spare parts and mold replacement.
3. The maintenance function of the equipment can lead the mould fault to be detected and repaired in advance on line.
4. The time occupied by the injection molding machine can be effectively reduced, and the utilization rate of the equipment is improved.
5. The functions are integrated, but the functions can be controlled separately, and one machine has multiple functions.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A mold inspection station, comprising: the hot runner system comprises a shell, a preheating subsystem and a hydraulic subsystem, wherein the hot runner subsystem, the preheating subsystem and the hydraulic subsystem are sequentially arranged in the shell;
the hot runner subsystem comprises a hot runner host, a hot runner operating panel and a hot runner joint for connecting with a mold, wherein the hot runner operating panel and the hot runner joint are connected with the hot runner host; the hot runner host is arranged in the shell, and the hot runner operation panel and the hot runner joint are arranged on a side plate of the shell;
the preheating subsystem comprises a preheating host, a preheating operation panel and a preheating joint for connecting with a mold, wherein the preheating operation panel and the preheating joint are connected with the preheating host; the preheating main machine is arranged in the shell, and the preheating operation panel and the preheating connector are arranged on a side plate of the shell;
the hydraulic subsystem comprises a hydraulic host, a hydraulic operation panel and a hydraulic joint for connecting the hydraulic operation panel with the die, wherein the hydraulic operation panel and the hydraulic joint are connected with the hydraulic host; the hydraulic main machine is arranged in the shell, and the hydraulic operation panel and the hydraulic joint are arranged on a side plate of the shell.
2. The mold inspection station of claim 1, wherein the hot runner joint, the pre-heating joint, and the hydraulic joint are mounted on the same side plate of the housing.
3. The mold inspection station of claim 2, wherein the hot runner operator panel, the pre-heat operator panel, the hydraulic operator panel, the hot runner joint, the pre-heat joint, and the hydraulic joint are mounted on a same side plate of the housing.
4. The mold inspection station of claim 1, wherein the housing defines a heat sink and the housing defines legs at a bottom thereof.
5. The mold inspection station of claim 1, wherein a hot runner joint cover plate is provided at the hot runner joint, the hot runner joint cover plate being hingedly connected to the housing.
6. The mold inspection station of claim 1, wherein a pre-heating joint cover is provided at the pre-heating joint, the pre-heating joint cover being hinged to the housing.
7. The mold inspection station of claim 1, wherein a hydraulic joint cover is provided at the hydraulic joint, the hydraulic joint cover being hingedly connected to the housing.
8. The mold inspection station of claim 1, wherein said hot runner subsystem further comprises a hot runner alarm mounted on the top of said housing, said hot runner alarm connected to said hot runner host.
9. The mold inspection station of claim 1, wherein the preheat sub-system further comprises a preheat alarm mounted on a top of the housing, the preheat alarm coupled to the preheat main unit.
10. The mold inspection station of claim 1, wherein the hydraulic subsystem further comprises a hydraulic alarm mounted on the top of the housing, the hydraulic alarm being connected to the hydraulic host.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721589487.7U CN211054342U (en) | 2017-11-24 | 2017-11-24 | Mould detection workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721589487.7U CN211054342U (en) | 2017-11-24 | 2017-11-24 | Mould detection workstation |
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| Publication Number | Publication Date |
|---|---|
| CN211054342U true CN211054342U (en) | 2020-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721589487.7U Active CN211054342U (en) | 2017-11-24 | 2017-11-24 | Mould detection workstation |
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| CN (1) | CN211054342U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113696423A (en) * | 2021-08-26 | 2021-11-26 | 延锋海纳川汽车饰件系统有限公司 | Laminated mold hot runner system capable of preventing glue leakage |
-
2017
- 2017-11-24 CN CN201721589487.7U patent/CN211054342U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113696423A (en) * | 2021-08-26 | 2021-11-26 | 延锋海纳川汽车饰件系统有限公司 | Laminated mold hot runner system capable of preventing glue leakage |
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Effective date of registration: 20240801 Address after: 102606 Building 4, Yard 32, Yuying Street, Daxing District, Beijing Economic-Technological Development Area (Daxing), Beijing Patentee after: BEIJING YANFENG BEIQI AUTOMOTIVE UPHOLSTERY CO.,LTD. Country or region after: China Patentee after: YANFENG HAINACHUAN AUTOMOTIVE TRIM SYSTEMS Co.,Ltd. Address before: 061000 Area A, Building 1, No. 35 Huanghe East Road, Cangzhou Economic Development Zone, Cangzhou City, Hebei Province Patentee before: Yanfeng Hainachuan automobile trim system Cangzhou Co.,Ltd. Country or region before: China Patentee before: BEIJING YANFENG BEIQI AUTOMOTIVE UPHOLSTERY CO.,LTD. Patentee before: YANFENG HAINACHUAN AUTOMOTIVE TRIM SYSTEMS Co.,Ltd. |