The suction type die heater
Technical field
The present invention relates to the mold temperature control appliance, relate in particular to the suction type die heater.
Background technology
Die heater relates to adopt mould to do and produces indispensable auxiliary equipment in batches, comprises products such as injection molded, calendaring molding, castable, hot forming, forging and molding.Manufacturing enterprise requires the production link at present: high efficiency production; Improve yields; The steady production condition is to reduce the defective products lifting of deriving a profit.Between nearly ten several years by information and processing know-how raising; Temperature contrast to the production environment factor causes the variation of product in quality; By its when being shaped mold temperature to finished product desirable following benefit: 1. mold temperature can keep fixed temperature; Can be preheating to the setting operating temperature before the start, Yin Mowen does not reach operating temperature and causes waste of material when avoiding starting shooting.2. can obtain cooling-down effect when mould heats above design temperature in producing, mold temperature is controlled at setting range, not influenced by ambient temperature, do not receive the influence of the difference variation in day and night, winter in summer simultaneously.3. accelerate shaping speed, shorten molding cycle, increase production capacity.4. improve flaws in appearance such as finished product gloss and transparency, reduction shrink depression, flow liner joint line and distortion, accurately controlling dimension requirement easily.5. grasp better and stablize condition of molding.
The die heater classification: die heater adopts heat transfer medium to be divided into fortune ability of swimming die heater, fortune oil type die heater, three kinds of primary categories of steam formula die heater according to it, and all there is operational defective in above-mentioned three kinds of products:
1. the temperature transmission is all mediated with hot coal oil or water between die heater and mould, is transmitting power with the pump, and hot coal oil or water pressurization are circulated through connecting line and mould formation loop.Connecting line and mould water route all are in high pressure conditions; Then hot coal oil or water cause seepage when connecting line has holes; Then spray out when serious; Not only product, environment are caused severe contamination (especially dust free room production environment), even personnel are damaged and cause the plant equipment consequence of failure.(consulting Fig. 1, Fig. 2 sketch map)
2. die heater has the suction type of being known as die heater in the market; Explore through actual, produce suction and form negative pressure for Pump Suction Nozzle is connected as the inlet of mould connecting line in fact, its as a result in the pipeline flow directly influence the load of pump; Be in the long period like pipeline and be that air sucks situation; Then can cause the seal of pump to burn, more serious situation gets into pipeline (pipeline seepage situation) as intermittent air takes place, and then the blade of pump is out of shape because of the impact generation of air or breaks.And this " suction type die heater " failover rate is too high and service life is short, so only be shown in advertisement, fails large-scale commercial.
Summary of the invention
The present invention is directed to the die heater that exists in the prior art uses last leakage problems to pollute puzzlement; And possibly cause hardly imaginable consequence such as personnel's third-degree burn because of the seepage situation; And existing die heater can't fundamentally prevent problems such as leakage pollution and unexpected personnel's third-degree burn, provides a kind of safety again can fundamentally prevent the suction type die heater of leakage pollution and the unexpected third-degree burn of personnel.
In order to solve the problems of the technologies described above, the present invention is able to solve through following technical proposals:
The suction type die heater comprises heating tank and pump, and heating tank communicates with pump through pipeline A; Heating tank communicates with mould through pipeline B, also comprises negative pressure generator, negative pressure generator connecting pipe D and pipeline E; Pipeline D communicates with pump, and pipeline E communicates with mould, and pump sucks conductive medium through pipeline A; Flow into negative pressure generator through pipeline D, negative pressure generator sucks mould through pipeline B with conductive medium, flows into negative pressure generator through pipeline E; The conductive medium outflow end of negative pressure generator communicates with heating tank, and the conductive medium that flows into negative pressure generator flows back to heating tank.By pump is transmitting power; By negative pressure generator the mould connecting line is produced suction; And make hot coal oil or water carry out flow circuit in the loop of mould and connecting line, and tube connector and mould loop are in negative pressure condition fully, just in case any one seepage situation is arranged; Even the tube connector fracture takes place or come off; Form air suction connection loop, can not cause hot coal oil or water to ooze out or spray out situation, the potential safety hazard that can avoid the existing market die heater to break and fall to causing fully because of seepage or tube connector.
As preferably, the conductive medium outflow end of described negative pressure generator is connected with pipeline C, and pipeline C communicates with heating tank, and conductive medium flows back to heating tank through pipeline C.
As preferably, described conductive medium is a water, and heating tank also is provided with input water pipe and output water pipe, and heating tank inside is provided with electrothermal tube.
As preferably, described conductive medium is an oil, and heating tank also is provided with input oil pipe, charge of oil in the heating tank, and heating tank inside is provided with electrothermal tube, in heating tank, is provided with heat exchanger, and heat exchanger connects water inlet pipe and outlet pipe.Be provided with heat exchanger in the heating tank, therefore can the heat energy of the heat transfer medium in the heating tank be carried out recycling, meet the theory of energy-conserving and environment-protective, avoided the waste of the energy.
As preferably, described conductive medium is an oil, also comprises the heat exchange groove, dress water in the heat exchange groove, and heat exchanger is arranged in the heat exchange groove, and the heat exchange groove is connected with flowline and oil inlet pipe, and flowline is connected with pipeline B, and oil inlet pipe is connected with heating tank.
As preferably, also comprise the repairing groove, the repairing groove communicates through pipeline with heating tank.Owing in process of flowing, during loss, can the conductive medium in the heating tank be replenished, guarantee the required oil mass of normal operation of die heater when the conductive medium in the heating tank through opening the valve of repairing groove.
As preferably, described negative pressure generator comprises generator shunting integrated package and generator negative pressure cabin integrated package, and pipeline D inserts the high pressure access port that generator is shunted the pump of integrated package; Be provided with high pressure nozzle between generator shunting integrated package and the generator negative pressure cabin integrated package, conductive medium is sprayed with high flow rate through high pressure nozzle and is got into generator negative pressure cabin integrated package and form negative pressure region, and the high pressure nozzle peripheral space forms the negative pressure cabin; Negative pressure cabin one end is connected with collecting pipe; Collecting pipe is communicated with pipeline C, and the negative pressure cabin connects negative pressure cabin interface, and negative pressure cabin interface is connected with pipeline E; Conductive medium is joined in the negative pressure cabin, and flow back into heating tank through collecting pipe.
As preferably, described high pressure nozzle is set to two or more, and the quantity of collecting pipe is identical with the quantity of high pressure nozzle.
As preferably, with the inflow direction of conductive medium to flowing out direction, the area of section of the hollow cavity that the conducted inside media of high pressure nozzle flows from big to little.
As preferably, described pipeline B is provided with relief valve, also is provided with temperature sensor and fluid level measuring instrument on the described heating tank.Need inspection, when keeping in repair, can the conductive medium in the pipeline be got rid of when connecting pipeline through opening relief valve.Temperature sensor and fluid level measuring instrument are set, and the temperature of adding conductive medium in the heat channel that can be real-time is monitored, and the liquid level of observing conductive medium in the solution tank timely.
Advantage of the present invention is following:
1. do not pollute: this suction type die heater is to be transmitting power by pump; Via negative pressure generator the mould connecting line is produced suction; And make hot coal oil or water carry out flow circuit in the loop of mould and connecting line, and be in negative pressure condition fully at tube connector and mould loop, just in case any one seepage situation is arranged; Even the tube connector fracture takes place or come off; Form air suction connection loop, can never cause hot coal oil or water to ooze out or spray out situation, can avoid the above disappearance of existing market die heater fully.Can pass off continuation like the seepage of trace and accomplish production, can not cause any die heater and equipment damage.2. safety: if belong to high-temperature operation hot coal oil die heater; Connecting line seepage situation takes place; This suction type die heater connecting line and mould pipeline all are in negative pressure condition; As the pipeline breakage takes place is to discharge to die heater within the air intake pipe, can never personnel's third-degree burn, guarantee job safety.3. long-term operation: this suction type die heater pump is in the running of constant load situation fully; Can reach the long-time continuous running demand of not resting down the whole year; No matter be in pipeline for a long time and be entirely air regime or get into situation because of intermittent air takes place seepage, the problem that neither meeting impacts and damages pump is just in case the slight midway holes of operation is in the situation that does not influence piping flow; Can pass off to continue to accomplish and produce, can not cause any damage.Unique sharpest edges for this machine.
Description of drawings
Fig. 1 is the constant temperature machine structure principle chart of water for the prior art conductive medium.
Fig. 2 is the constant temperature machine structure principle chart of oil for the prior art conductive medium.
Fig. 3 is that embodiment 1 and 2 conductive medium are the suction type die heater structure principle chart of water.
Fig. 4 is that embodiment 3 and 4 conductive medium are oily suction type die heater structure principle chart.
Fig. 5 embodiment 1 and 2 conductive medium are the suction type die heater fundamental diagram of water.。
Fig. 6 is the suction type die heater structure principle charts of embodiment 3 conductive medium for oil.
Fig. 7 is the suction type die heater structure principle charts of embodiment 4 conductive medium for oil.
Fig. 8 is the suction type die heater structure principle charts of embodiment 5 conductive medium for oil.
Fig. 9 is the suction type die heater structural representations of embodiment 3 conductive medium for oil.
Figure 10 is the suction type die heater structural representations of embodiment 4 conductive medium for oil.
Figure 11 is the suction type die heater structural representations of embodiment 5 conductive medium for oil.
Figure 12 is the negative pressure generator fundamental diagram of suction type die heater among the embodiment 6.
Figure 13 is the negative pressure generator structural representation of suction type die heater among the embodiment 6.
The toponym that each number designation referred in the above accompanying drawing is following: 1-negative pressure generator wherein; 2-heating tank; 7-fluid level measuring instrument; 9-pump; 11-mould; 12-high pressure access port; 15-generator negative pressure cabin integrated package; 16-high pressure nozzle; 17-negative pressure cabin; 18-negative pressure cabin interface; 29-temperature sensor; 51-pipeline A; 52-pipeline B; 53-pipeline C; 54-pipeline D; 55-pipeline E; 101-electrothermal tube; 111-generator shunting integrated package; 121-input water pipe; 122-output water pipe; 131-input oil pipe; 132-water inlet pipe.
The specific embodiment
Below in conjunction with accompanying drawing 1 to the accompanying drawing 13 and the specific embodiment the present invention is described in further detail:
Embodiment 1
The suction type die heater is seen Fig. 3, Fig. 5 and Fig. 9, and present embodiment claims to transport water suction type die heater; Comprise heating tank 2 and pump 9, heating tank 2 communicates with pump 9 through pipeline A51, and heating tank 2 communicates with mould 11 through pipeline B52; Also comprise negative pressure generator 1, negative pressure generator 1 connecting pipe D54 and pipeline E55, pipeline D54 communicates with pump 9; Pipeline E55 communicates with mould 11, and pump 9 sucks conductive medium through pipeline A51, flows into negative pressure generator 1 through pipeline D54; Negative pressure generator 1 sucks mould 11 through pipeline B52 with conductive medium; Flow into negative pressure generator 1 through pipeline E55, the conductive medium outflow end of negative pressure generator 1 communicates with heating tank 2, and the conductive medium that flows into negative pressure generator 1 flows back to heating tank 2.The conductive medium that present embodiment is selected for use is a water.
Operation principle is following: the described electrothermal tube 101 of fortune water suction type die heater is installed on heating tank 2 inside; Conductive medium water after the heating outwards flows out through two-way; Lead up to the suction of pump 9; Hot water flows through pump 9 backs by pipeline A51 and flow into negative pressure generator 1 through pipeline D54, and other one road hot water flows into mould 11 through pipeline B52 under the effect of negative pressure generator 1, and the back is flowed out from mould 11 and flow to negative pressure generator 1 through pipeline E; Two-way hot water all flow back into heating tank 2 by pipeline C53, forms circulation.So structural design discharges through negative pressure generator 1 pump 9 discharge opening high pressure and gets back to the heating oil groove with pressure; And hot water produces mobile kinetic energy at negative pressure generator 1 internal conversion negative-pressure sucking by pump 9; Make the water of mould 11 go into circulation; Reach the heating mould effect; Pipeline B52 that is connected with mould 11 simultaneously and pipeline E55 all are under the negative pressure condition and turn round the industrial accident of avoiding the pipeline high-pressure water heating to hurt sb.'s feelings and cause.
Embodiment 2
Fortune water suction type die heater; Basic identical referring to Fig. 3, Fig. 5 and Fig. 9, structure and embodiment 1; Difference is; Present embodiment considers that conductive medium water is in use lossy, has increased device for supplying, and concrete structure is following: heating tank 2 also is provided with input water pipe 121 and output water pipe 122.
It is conductive medium that embodiment 1 all makes water with embodiment 2, and the boiling point of water is 100 degree, and therefore, two embodiment are mainly used in being lower than the temperature requirement of 100 degree to the mold heated temperature.
Embodiment 3
Transport oily suction type die heater,, consider that water receives Influence of Temperature as conductive medium referring to Fig. 4, Fig. 6 and Fig. 9; Usually mold heated demand temperature is no more than 100 degree, and if the mold heated temperature surpasses 100 when spending, adopt oil as conductive medium usually; As adopting hot coal oil, therefore present embodiment is named as the oily suction type die heater of fortune, referring to Fig. 4 and Fig. 6; Structure and embodiment 1 are basic identical, and difference is that described conductive medium is a hot coal oil; Heating tank 2 also is provided with input oil pipe 131, charge of oil in the heating tank 2, and heating tank 2 inside are provided with electrothermal tube 101; In heating tank 2, be provided with heat exchanger 134, heat exchanger 134 connects water inlet pipe 132 and outlet pipe 133.
Input oil pipe 131 is the device for supplying that are provided with for because of the loss of hot coal oil.
Because of the raw material in mold for injection molding, the use of forging and molding mould all must be heated to softening earlier; Be injected into again and make it cooling and shaping in the mold cavity; So in long-time operation; Mould can take the heating oil groove to via cycling hot kerosene because of raw material type-approval process discharges heat, and temperature will surpass setting value even the electrothermal tube no power also will make oil, at this moment must lean on heat exchanger feeding normal-temperature water to take away unnecessary heat and make oily temperature maintain setting range.
Present embodiment is applicable to that usually serviceability temperature is no more than 120 ℃ of situation, when the oil temperature surpasses setting value, opens magnetic valve automatically by control circuit, and the water delivery heat exchanger is taken away unnecessary temperature, makes oily temperature remain on setting range.
Embodiment 4
Referring to Fig. 4, Fig. 7 and Figure 10, transport oily dual grooved suction type die heater, consider that water receives Influence of Temperature as cooling media among the embodiment 3; Usually mold heated demand temperature is no more than 120 degree, and if the mold heated temperature surpasses 120 when spending, be easy to generate the danger of high temperature and high pressure gas during as cooling media by water; Therefore present embodiment is on the basis of embodiment 1, to improve, and structure and embodiment 1 are basic identical, and difference is; Described conductive medium is a hot coal oil, also comprises heat exchange groove 181, and this heat exchange groove 181 is arranged on the outside of heating tank 2; Dress water in the heat exchange groove 181, heat exchanger 134 is arranged in the heat exchange groove 181, and heat exchange groove 181 is connected with flowline 182 and oil inlet pipe 183; Flowline 182 is connected with pipeline B52, and oil inlet pipe 183 is connected with heating tank 2.
Surpass under 120 ℃ of situation in serviceability temperature, heat exchange dish device is installed in the airtight heat exchange groove 181, heat exchange groove 181 leads to the cooling water of about 25 ℃ circulation, and heat exchanger 134 is immersed in the recirculated cooling water; The flowline 182 of heat exchange groove 181 is connected with pipeline B52; Oil inlet pipe 183 is connected with pipeline E55; When the oil temperature surpasses setting value, open magnetic valve automatically by control circuit, hot coal oil is flowed at heat exchanger 134; Borrow water inlet pipe 132 and the recirculated cooling water that outlet pipe 133 forms to take away unnecessary temperature, make oily temperature remain on setting range.
Embodiment 5
Transport oily suction type die heater, referring to Fig. 4, Fig. 8 and Figure 11, on the architecture basics of embodiment 3 or 4, increase a repairing groove 191, repairing groove 191 and heating tank 2 communicate through pipeline.
When using large mold; Because of the more volume in mould water route is big, need more hot coal oil to keep the running of whole water route, so append a repairing groove in die heater inside in this situation; The storage space of volume that the water route takies when replenishing operation and the hot coal oil that refluxes in the mould water route when out of service; And be merely mould water route hot coal oil in service and heat, the hot coal oil in the repairing groove does not heat, and can save energy resource consumption.
Embodiment 6
Referring to Figure 12 and Figure 13, in the above-described embodiments, described negative pressure generator 1 comprises generator shunting integrated package 111 and generator negative pressure cabin integrated package 15; Pipeline D54 inserts the high pressure access port 12 of the pump 9 of generator shunting integrated package 111; Be provided with high pressure nozzle 16 between generator shunting integrated package 111 and the generator negative pressure cabin integrated package 15, conductive medium is sprayed with high flow rate through high pressure nozzle 16 and is got into generator negative pressure cabin integrated package 15 and form negative pressure region, and high pressure nozzle 16 peripheral spaces form negative pressure cabin 17; Negative pressure cabin 17 1 ends are connected with collecting pipe 19; Collecting pipe 19 is communicated with pipeline C53, and negative pressure cabin 17 connects negative pressure cabin interface 18, and negative pressure cabin interface 18 is connected with pipeline E55; Conductive medium is 17 junctions in the negative pressure cabin, and flow back into heating tank 2 through collecting pipe 19.Described high pressure nozzle 16 is set to eight, and the quantity of the quantity of collecting pipe 19 and high pressure nozzle 16 also is eight.With the inflow direction of conductive medium to flowing out direction, the area of section of the hollow cavity that the conducted inside media of high pressure nozzle 16 flows from big to little.Form negative pressure more easily.
The conductive medium liquid in each pipeline (water or kerosene) can adopt corresponding collocation high pressure nozzle 16 of each pipeline and collecting pipe 19 in the mould in identical flow velocity and negative-pressure sucking current downflow in the mould 11 in order to reach.The pump discharge opening is distributed to each high pressure access port 12 through generator shunting integrated package 11 with water jets under high pressure, makes each pipeline of mould obtain identical negative-pressure sucking and flowing velocity, can guarantee that each position temperature of mould reaches even branch.
Negative pressure generator adopts the integrated package design to save installing space, saves a large amount of piping engineerings and pipeline parts.Combine the whole big integrated package of back directly to be affixed on the heating end plate 21 of heating tank whole negative pressure generator; The conductive medium outflow end of negative pressure generator directly is communicated with heating tank inside, directly the negative pressure generator conductive medium (water or hot coal oil) that refluxes is directly discharged back heating tank.
The conductive medium outflow end that can certainly be employed in negative pressure generator 1 is connected with pipeline C53, pipeline C53 communicates with heating tank 2, and conductive medium flows back to heating tank 2 through pipeline C53.
In the above-described embodiments, pump transfers discharge opening high-pressure injection liquid column to by heating tank suction conductive medium and directly gets back to heating tank through negative pressure generator, and middle except negative pressure generator produces resistance, having no to influence pump operating load variable again; No matter whether liquid flow is arranged and suck the unlatching of air and connecting line or close in each negative pressure cabin of negative pressure generator; Can not cause the change of pump operating load fully; Long-time again running can ensure that the pump load all maintains the design specification scope, guarantees ability and life-span that this suction type die heater turns round for a long time.
In part embodiment, surpass 120 ℃ even surpass under 350 ℃ of situation in serviceability temperature, heat exchanger is installed in the airtight heat exchange groove, be immersed in the heat exchange groove recirculated cooling water; When carrying out temperature-fall period hot coal oil when flowing through over-heat-exchanger, heat is directly taken away by the ring cooling water.Heat exchange groove recirculated cooling water flows, and can not cause a large amount of vaporization phenomenons to recirculated cooling water so elevated temperature heat kerosene flows at heat exchanger, can not damage consequence to recirculated cooling water pipeline and water pump.
A special air intake valve is installed on mould pipeline B; Take apart a die make pipeline and separate before; Open air intake valve earlier; Let air get in the airtight pipeline of mould, make to exist the working fluid interior (water or hot coal oil) to be back in the heating tank, when dismantling tube connector, exist the working fluid (water or hot coal are oily) in the pipeline just can not pollute operating environment with pipeline in order to destroy the siphonage in the pipeline.
According to technical scheme of the present invention; Before starting running; Only need to accomplish the connecting line action according to working specification; All die heaters of entry into service are outside all to be operated under negative pressure with mould tube connecting pipe road, even if pipeline has the seepage holes, the working fluid in pipeline (water or hot coal oil) does not have fully to leak to pollute or form to spray out and causes personnel's third-degree burn and contaminated environment.And guarantee that pump is under the constant load condition fully and turn round, can reach and not rest down the long-time continuous motion requirement whole year.
Certainly on heating tank 2, also be provided with temperature sensor 29 and fluid level measuring instrument 7.Fluid level measuring instrument 7 adopts high, normal, basic three accurate water level detectings.One, when the liquid-level switch detecting is the low water level signal, opens the magnetic valve that connects recirculated cooling water high-pressure side serial connection and begin when liquid-level switch is detected to middle water level, to close magnetic valve and stop moisturizing to adding the hot water storgae moisturizing; Two, when temperature surpasses setting range, the magnetic valve of opening serial connection again is to adding the hot water storgae moisturizing, makes the trough inner water temperature be reduced to the design temperature scope and closes magnetic valve and stop moisturizing; Three, simultaneously as the too big and liquid-level switch detecting of inflow when being the high water level signal at this; Begin then that unnecessary water is discharged in the cooling water return low-pressure end pipeline with adding hot water storgae; When liquid-level switch is detected to middle water level, close magnetic valve and stop draining, be used for quick control temperature and water level.
In a word, the above is merely preferred embodiment of the present invention, and all equalizations of doing according to claim of the present invention change and modify, and all should belong to the covering scope of patent of the present invention.