CN211036363U - Double-needle free-rotating safety airbag sewing machine - Google Patents
Double-needle free-rotating safety airbag sewing machine Download PDFInfo
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- CN211036363U CN211036363U CN201921867598.9U CN201921867598U CN211036363U CN 211036363 U CN211036363 U CN 211036363U CN 201921867598 U CN201921867598 U CN 201921867598U CN 211036363 U CN211036363 U CN 211036363U
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Abstract
The utility model discloses a two needles freely change air bag sewing machine, include: the device comprises a main body frame mechanism, a transmission gantry mechanism, a rotary machine head mechanism, a frame sewing mechanism, a tracing control system mechanism and a safety guardrail mechanism; wherein, main part rack construction includes: an upper frame and a lower frame; transmission planer-type mechanism includes: the device comprises a transmission bracket, a transmission guide rail, a transmission lead screw, a machine head lifting device, a transmission gantry and an organ cover; the transmission gantry mechanism is arranged in the main body frame mechanism, fixed on the lower support through welding and fixed on the upper support through bolts; the rotary machine head mechanism is connected with the transmission gantry mechanism and fixed by bolts, and is arranged in front of the transmission gantry mechanism; the frame sewing mechanism is arranged above the main body frame mechanism; by the design of the utility model, the synchronous movement of the machine head and the rotating shuttle can be realized, and the needle shuttle can rotate freely, thereby avoiding the bird nest phenomenon; the diversity of sewing patterns is improved, and the special sewing process is easily realized.
Description
Technical Field
The utility model belongs to car and home textile industry automated production field are applicable to the large-scale production of air bag and leather, especially a two-needle free rotation air bag sewing machine.
Background
Some air bag sewing machines on the existing market have the problems that the needle shuttle is asynchronous, the stitch is unstable, the production efficiency is not high, and the like.
Disclosure of Invention
An object of the utility model is to overcome above-mentioned prior art's weak point, provide a two needles freely change air bag sewing machine, this machine has arm-type support frame, and ageing deformation is little, stability when guaranteeing high-speed sewing.
The X-direction machine head rotating shuttle moves synchronously, synchronous errors are avoided through the transmission of the lead screw, the stable sewing of the machine needle is ensured, and the reciprocating sewing function can be met.
The working efficiency is improved, the failure sewing rate is reduced, the production process is simplified and standardized, the high efficiency is realized, the cost is reduced, and the safety and the reliability of the sewn safety airbag are greatly improved.
The utility model aims at realizing through the following technical scheme:
double needle freely changes air bag sewing machine divide into six mechanisms, includes: the device comprises a main body frame mechanism, a transmission gantry mechanism, a rotary machine head mechanism, a frame sewing mechanism, a tracing control system mechanism and a safety guardrail mechanism.
Main part rack construction includes: the upper frame and the lower frame are used as a supporting framework of the whole machine.
Transmission planer-type mechanism includes: the transmission bracket, the transmission guide rail, the transmission lead screw, the machine head lifting device, the transmission gantry and the organ cover have the functions of driving the machine head and the rotating shuttle to synchronously and transversely move and lifting the machine head.
Rotatory aircraft nose mechanism includes: the machine head rotating electric slip ring, the machine head rotating platform, the double-needle machine head, the rotating shuttle rotating platform and the rotating shuttle rotating electric slip ring have the function of synchronous rotation of the machine head rotating shuttle.
Seam frame mechanism includes: the sewing frame push beam, the outer frame and the template make the sewing template and the sewing range and realize longitudinal movement.
A traceability control system mechanism comprising: the industrial display, the industrial touch control all-in-one machine, the printer, the bar code scanner can realize the information of cloth and suture and trace back and make required control function.
Safety barrier mechanism includes: guardrail framework, sliding structure door have the safety function of protection operation and personnel on every side.
The transmission gantry mechanism is arranged in the main frame mechanism, fixed on the lower support through welding and fixed on the upper support through bolts.
The rotary machine head mechanism is connected with the transmission gantry mechanism and fixed by bolts, and is arranged in front of the transmission gantry mechanism.
The frame sewing mechanism is connected with the main body frame mechanism, and the frame sewing mechanism is arranged above the main body frame mechanism.
The tracing control system mechanism is connected with the safety guardrail mechanism and fixed by bolts, and is arranged on the right side of the safety guardrail mechanism.
The safety guardrail mechanism is connected with the main body frame mechanism and fixed by bolts; the safety barrier mechanism is arranged outside the periphery of the main body mechanism.
The technical scheme is as follows:
1, the maximum X-direction stroke is 2300 mm;
2. the sewing speed is adjustable within an allowable range and can be automatically adjusted according to the size of the needle step;
3. the machine head is in double synchronization, and the presser foot and the needle are driven separately;
4. the automatic oil supply machine head and the rotating shuttle automatically supply oil, so that the noise is reduced, and the service life of the machine is prolonged;
5. electromagnetic thread trimming;
6. a facial line detection function;
7. the fabric and suture information tracing function;
8. the wire tension detection and adjustment function;
9. pneumatic wire clamping;
10. the sewing machine head has the function of automatically backstitching and locking the needle;
11. the machine head and the rotating shuttle box have 360-degree random rotation function;
the X-direction machine head rotating shuttles are fixed on the same gantry and ensure synchronous movement through a lead screw;
and 13, belt transmission of the Y-direction seam frame ensures high-speed and high-precision movement of the frame.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model overcomes prior art's needle shuttle is asynchronous, the unstable difficult problem of stitch, through the utility model discloses a design can reach following beneficial effect:
1. the synchronous movement of the machine head and the rotating shuttle can be realized, and the needle shuttle freely rotates, so that the bird nest phenomenon is avoided;
2. the diversity of sewing patterns is improved, and a special sewing process is easily realized;
3. the independent machine head lifting system enables the machine head rotating shuttle box to rotate at any angle of 360 degrees, so that the requirement of hundreds of sewing positive stitches is met, and the failure sewing rate is reduced;
4. the production process is simplified and standardized;
5. the sewing stitch consistency is good, the quality is stable, the production efficiency is improved, the cost is reduced, and the potential safety hazard of the sewn safety airbag is greatly reduced.
Drawings
FIG. 1 is an airbag housing assembly;
FIG. 2 is a schematic view of a main body frame mechanism;
FIG. 3 is a schematic view of a transmission gantry mechanism;
FIG. 4 is a schematic view of a rotary head mechanism;
FIG. 5 is a schematic view of a frame sewing mechanism;
FIG. 6 is a schematic diagram of a retroactive control system mechanism;
figure 7 is a schematic view of a safety barrier mechanism.
1. The machine comprises a main body frame mechanism 2, a transmission gantry mechanism 3, a rotary machine head mechanism 4, a frame sewing mechanism 5, a tracing control system mechanism 6, a safety guardrail mechanism 7, an upper frame 8, a lower support 9, a transmission support 10, a transmission guide rail 11, a transmission lead screw 12, a machine head lifting device 13, a transmission gantry 14, an organ cover 15, a machine head rotary electric slip ring 16, a machine head rotary table 17, a double-needle machine head 18, a rotary shuttle 19, a rotary shuttle rotary table 20, a rotary shuttle rotary electric slip ring 21, a frame sewing push beam 22, an outer frame 23, a template 24, an industrial display 25, an industrial touch control integrated machine 26, a printer 27, a code scanner 28, a guardrail framework 29 and a push-pull structure door.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
Double needle freely changes air bag sewing machine divide into six mechanisms, includes: the device comprises a main body frame mechanism (1), a transmission gantry mechanism (2), a rotary machine head mechanism (3), a frame sewing mechanism (4), a tracing control system mechanism (5) and a safety guardrail mechanism (6).
Main body frame structure (1), comprising: an upper frame (7) and a lower bracket (8) which are used as a supporting framework of the whole machine.
Transmission planer-type mechanism (2) includes: the device comprises a transmission bracket (9), a transmission guide rail (10), a transmission lead screw (11), a machine head lifting device (12), a transmission gantry (13) and an organ cover (14), and has the functions of driving the machine head and a rotating shuttle to synchronously and transversely move and lifting the machine head.
A rotary head mechanism (3) comprising: the machine head rotating electric slip ring (15), the machine head rotating platform (16), the double-needle machine head (17), the rotating shuttle (18), the rotating shuttle rotating platform (19) and the rotating shuttle rotating electric slip ring (20) have the function of synchronous rotation of the machine head rotating shuttle.
Frame sewing mechanism (4) includes: the sewing frame push beam (21), the outer frame (22) and the template (23) make the sewing template and the sewing range and realize longitudinal movement.
A retroactive control system mechanism (5) comprising: the industrial display (24), the industrial touch control all-in-one machine (25), the printer (26) and the code scanner (27) can realize the information tracing of cloth and sewing and the control function required by sewing.
Safety barrier mechanism (6), comprising: the guardrail framework (28) and the sliding structure door (29) have the safety function of protecting operation and surrounding personnel.
In the main body frame mechanism (1):
the upper frame (7) is connected above the lower bracket (8).
In the transmission gantry mechanism (2):
the transmission bracket (9) is fixed on the lower bracket (8).
The transmission gantry (13) is connected above the transmission bracket (9) through a transmission guide rail (10) and a transmission lead screw (11).
The machine head lifting device (12) is connected with the transmission gantry (13).
The organ cover (14) is wrapped on the outer sides of the transmission guide rail (10) and the transmission lead screw (11).
In the rotary head mechanism (3):
the handpiece rotating electric slip ring (15) is connected above the handpiece rotating table (16).
The double-needle handpiece (17) is connected below the handpiece rotating table (16).
The rotating shuttle (18) is connected above the rotating shuttle rotating platform (19).
The rotating shuttle rotating electric slip ring (20) is connected below the rotating shuttle rotating platform (19).
The machine head rotating platform (16) and the rotating shuttle rotating platform (19) are respectively connected to the transmission gantry (13) and ensure that the double-needle machine head (17) and the rotating shuttle (18) are concentric.
In the frame sewing mechanism (4):
the seam frame push beam (21) is connected to the top of the outer frame (22).
The template (23) is connected inside the outer frame (22), and the sewing range is adjustable.
In the tracing control system mechanism (5):
the industrial display (24) is adjacent to the rear part of the industrial touch control integrated machine (25).
The printer (26) is adjacent to the underside of the industrial display (24).
The code scanner (27) is adjacent to the front of the industrial touch control all-in-one machine (25).
In the safety barrier mechanism (6):
the guardrail framework (28) is connected to the outer side of the main body frame mechanism (1).
The push-pull structure door (29) is connected in the guardrail framework (28).
This equipment drives double needle aircraft nose (17) and rotating shuttle (18) synchronous motion in rotatory aircraft nose mechanism (3) through transmission gantry mechanism (2), aircraft nose revolving stage (16) and rotating shuttle revolving stage (19) drive double needle aircraft nose (17) respectively, rotating shuttle (18) are rotatory, tracee back the information data of cloth and suture through tracing back control system mechanism (5), and adjust the tension of suture through double needle aircraft nose (17), satisfy and make up the requirement, the preparation of product is accomplished to the efficient.
Claims (8)
1. Double needle freely changes air bag sewing machine divide into six mechanisms, includes: the device comprises a main body frame mechanism, a transmission gantry mechanism, a rotary machine head mechanism, a frame sewing mechanism, a tracing control system mechanism and a safety guardrail mechanism; wherein, main part rack construction includes: an upper frame and a lower frame; transmission planer-type mechanism includes: the device comprises a transmission bracket, a transmission guide rail, a transmission lead screw, a machine head lifting device, a transmission gantry and an organ cover; rotatory aircraft nose mechanism includes: the machine head rotating electric slip ring, the machine head rotating table, the double-needle machine head, the rotating shuttle rotating table and the rotating shuttle rotating electric slip ring; seam frame mechanism includes: a frame pushing beam, an outer frame and a template are sewed; a traceability control system mechanism comprising: the system comprises an industrial display, an industrial touch control all-in-one machine, a printer and a code scanner; safety barrier mechanism includes: a guardrail framework and a sliding structure door; the method is characterized in that: the transmission gantry mechanism is arranged in the main body frame mechanism, fixed on the lower support through welding and fixed on the upper support through bolts; the rotary machine head mechanism is connected with the transmission gantry mechanism and fixed by bolts, and is arranged in front of the transmission gantry mechanism; the frame sewing mechanism is connected with the main body frame mechanism and is arranged above the main body frame mechanism; the tracing control system mechanism is connected with the safety guardrail mechanism and fixed by bolts, and is arranged on the right side of the safety guardrail mechanism; the safety guardrail mechanism is connected with the main body frame mechanism and fixed by bolts; the safety barrier mechanism is arranged on the outer side of the periphery of the main body mechanism.
2. The twin needle free wheeling airbag sewing machine of claim 1, wherein: in the main body frame mechanism, the upper frame is connected above the lower support.
3. The twin needle free wheeling airbag sewing machine of claim 1, wherein: in the transmission gantry mechanism, the transmission gantry is connected above the transmission bracket through a transmission guide rail and a transmission lead screw.
4. The twin needle free wheeling airbag sewing machine of claim 1, wherein: in the rotary machine head mechanism, the rotary electric slip ring of the machine head is connected above the rotary table of the machine head; the rotating shuttle rotating electric slip ring is connected below the rotating shuttle rotating platform.
5. The twin needle free wheeling airbag sewing machine of claim 1, wherein: in the frame sewing mechanism, the template is connected inside the outer frame, and the sewing range is adjustable.
6. The twin needle free wheeling airbag sewing machine of claim 1, wherein: in the tracing control system mechanism, the code scanner is adjacent to the front of the industrial touch control all-in-one machine.
7. The twin needle free wheeling airbag sewing machine of claim 1, wherein: in the safety guardrail mechanism, the guardrail framework is connected to the outer side of the main frame mechanism.
8. The twin needle free wheeling airbag sewing machine of claim 4, wherein: the machine head rotating platform and the rotating shuttle rotating platform are respectively connected to the transmission gantry, and the double-needle machine head and the rotating shuttle are concentric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921867598.9U CN211036363U (en) | 2019-10-31 | 2019-10-31 | Double-needle free-rotating safety airbag sewing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921867598.9U CN211036363U (en) | 2019-10-31 | 2019-10-31 | Double-needle free-rotating safety airbag sewing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211036363U true CN211036363U (en) | 2020-07-17 |
Family
ID=71564793
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921867598.9U Active CN211036363U (en) | 2019-10-31 | 2019-10-31 | Double-needle free-rotating safety airbag sewing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211036363U (en) |
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2019
- 2019-10-31 CN CN201921867598.9U patent/CN211036363U/en active Active
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