CN112301573A - Full-automatic 360-degree rotary machine head precise quilting machine - Google Patents
Full-automatic 360-degree rotary machine head precise quilting machine Download PDFInfo
- Publication number
- CN112301573A CN112301573A CN201910703421.3A CN201910703421A CN112301573A CN 112301573 A CN112301573 A CN 112301573A CN 201910703421 A CN201910703421 A CN 201910703421A CN 112301573 A CN112301573 A CN 112301573A
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- China
- Prior art keywords
- sewing
- machine head
- guide rail
- rotating
- lead screw
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B39/00—Workpiece carriers
- D05B39/005—Quilting frames
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B57/00—Loop takers, e.g. loopers
- D05B57/30—Driving-gear for loop takers
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/10—Electrical or electromagnetic drives
-
- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B69/00—Driving-gear; Control devices
- D05B69/14—Devices for changing speed or for reversing direction of rotation
- D05B69/18—Devices for changing speed or for reversing direction of rotation electric, e.g. foot pedals
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a precision quilter with an automatic feeding machine head capable of rotating 360 degrees, which comprises: full-automatic 360 rotatory aircraft nose precision quilter, the complete machine includes: the embroidery machine comprises an embroidery frame, a working table plate, a rear rack, a middle rack, a front rack, a Y-direction steering gear reducer and a Y-direction servo driving assembly; the Y-direction servo driving assembly is connected with the Y-direction lead screw guide rail assembly through a Y-direction steering gear reducer and drives the Y-direction lead screw guide rail assembly to realize the Y-direction movement of the embroidery frame; the X-direction sewing spindle motor is connected with the X-direction lead screw guide rail assembly and drives the X-direction lead screw guide rail assembly to realize the X-direction movement of the sewing machine head; the invention overcomes the problems of asynchronous needle shuttle and unstable stitch in the prior art, and has the following advantages: the diversity of sewing patterns is improved, and a special sewing process is easily realized; the sewing machine is provided with an independent machine head lifting system, the machine head and the rotating shuttle box rotate for 360 degrees, the requirement of hundred percent sewing of the positive stitches is met, and the failure sewing rate is reduced.
Description
Technical Field
The invention relates to the technical field of sewing machine equipment, in particular to a precision quilting machine with an automatic feeding machine head capable of rotating 360 degrees.
Background
The precision quilting machine in the market at present has the problems of asynchronous needle shuttle, unstable stitch, low production efficiency and the like, and the full-automatic 360-degree rotary machine head precision quilting machine developed by the department of China solves the problem of unstable stitch, improves the production efficiency and has high product percent of pass.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a full-automatic 360-degree rotary machine head precision quilting machine which is provided with a bridge type supporting frame, has small aging deformation and ensures the stability during high-speed sewing.
The purpose of the invention is realized by the following technical scheme:
full-automatic 360 rotatory aircraft nose precision quilter includes: the automatic cloth feeding machine comprises an embroidery frame, a working table plate, a rear rack, a middle rack, a front rack, a Y-direction steering gear reducer, a Y-direction servo driving assembly, a Y-direction lead screw guide rail assembly, a Y-direction forward guide rail assembly, a bottom beam, a girder, an X-direction lead screw guide rail assembly, an X-direction sewing spindle motor, a lifting sliding table mounting plate, a machine head rotating table, a rotating table motor, a lower supporting seat, a rotating shuttle rotating table, a rotating shuttle motor, a rotating shuttle, a sewing machine head, a cloth feeding belt disc connecting hinge, a cloth belt conveying guide rail, a cloth feeding belt driving wheel, a cloth feeding belt driving motor, a material pressing wheel, a cloth feeding belt driven wheel, an automatic.
And the Y-direction servo driving assembly is connected with the Y-direction lead screw guide rail assembly through a Y-direction steering gear reducer.
The X-direction sewing spindle motor is connected with the X-direction lead screw guide rail assembly.
The X-direction lead screw guide rail assembly is fixed on the middle frame through a bottom beam and a crossbeam.
The machine head rotating table is connected with the rotating table motor and the sewing machine head and is fixed on the crossbeam through the lifting sliding table mounting plate and the machine head lifting sliding table.
The rotating shuttle rotating platform is connected with the rotating shuttle, the rotating shuttle is connected with the rotating shuttle motor, and the rotating shuttle is fixed on the bottom beam through the lower support seat.
The X-direction sewing spindle motor drives the X-direction lead screw guide rail assembly to realize the X-direction movement of the sewing machine head.
The Y-direction servo driving assembly drives the Y-direction lead screw guide rail assembly to realize the Y-direction movement of the embroidery frame.
The machine head rotating table motor drives the machine head rotating table to drive the sewing machine head to rotate, meanwhile, the rotating shuttle rotating table drives the rotating shuttle to rotate, and then the machine head lifting sliding table drives the sewing machine head to move up and down, so that sewing action is realized.
The X-direction machine head rotating shuttle lead screw transmission ensures that the moving synchronous error reaches within 0.05mm, ensures that the machine needle is stably sewn, can meet the function of reciprocating sewing, improves the working efficiency, reduces the fault sewing rate, simplifies and standardizes the production process, thereby realizing high efficiency and reducing the cost.
The technical scheme is as follows:
(1) the maximum X-direction stroke is 2500 mm.
(2) The sewing speed is adjustable within an allowable range.
According to different materials, the operation screen is used for adjusting, and the operation screen can be automatically adjusted according to the needle step size.
(3) The machine head is in double synchronization, and the presser foot and the needle are driven separately.
(4) And automatic oil supply.
(5) And (5) pneumatic trimming.
(6) And (4) a facial line detection function.
(7) The sewing machine head has the function of automatically backstitching and locking the needle.
When the sewing machine head performs reciprocating sewing, the requirement of hundreds of percent sewing of the positive stitches is met.
(8) The machine head and the rotating shuttle box have the function of rotating 360 degrees.
The machine head and the rotating shuttle for the machine head precise sewing with 360-degree rotation can rotate randomly within the range of 360 degrees according to the sewing route of stitches, so that the positive stitches are ensured at any time, and the reverse stitches are eliminated.
(9) The X-direction movement of the rotating shuttle of the machine head and the Y-direction movement of the embroidery frame are both driven by a lead screw, so that the high-speed and high-precision movement of the frame is ensured.
(10) And an automatic feeding function.
The cloth conveying driving wheel is driven by the motor to rotate, and the cloth is conveyed to the lower part of the machine head for sewing.
The invention has the advantages and beneficial effects that:
the invention overcomes the problems of asynchronous needle shuttle and unstable stitch in the prior art, and has the following advantages by the design of the invention:
1. the diversity of sewing patterns is improved, and a special sewing process is easily realized;
2. the sewing machine is provided with an independent machine head lifting system, the machine head and the rotating shuttle box rotate for 360 degrees, the requirement of hundred percent sewing of positive stitches is met, and the failure sewing rate is reduced;
3. the production process is simplified and standardized;
4. the consistency of sewing stitches is good, the quality is stable, and the production efficiency is improved;
5. the automatic feeding device has the advantages of automatic feeding function, labor reduction and cost reduction.
Drawings
Fig. 1 is a structural view of a full-automatic 360-degree rotary head precision quilting machine;
FIG. 2 is a schematic view of the guide rail structure assembly;
FIG. 3 is a schematic view of a head portion;
fig. 4 is a schematic view of an automatic cloth feeding belt.
1. The machine comprises a machine main body 2, an embroidery frame 3, a working table plate 4, a rear frame 5, a middle frame 6, a machine head lifting sliding table 7, a front frame 8, a Y-direction steering gear reducer 9, a Y-direction servo driving assembly 10, a Y-direction lead screw guide rail assembly 11, a Y-direction lead screw assembly 12, a bottom beam 13, a crossbeam 14, an X-direction lead screw guide rail assembly 15, an X-direction sewing main shaft motor 16, a lifting sliding table mounting plate 17, a machine head rotating table 18, a rotating table motor 19, a lower supporting seat 20, a rotating shuttle rotating table 21, a rotating shuttle motor 22, a rotating shuttle 23, a sewing machine head 24, a cloth feeding disc 25, a cloth belt disc connecting hinge 26, a cloth belt conveying guide rail 27, a cloth belt driving wheel 28, a cloth belt driving motor 29, a material pressing wheel 30, a cloth belt driven wheel 31, an automatic feeding support 32, a feeding.
Detailed Description
For a further understanding of the contents, features and effects of the present invention, reference will now be made to the following examples, which are to be considered in conjunction with the accompanying drawings. It should be noted that the present embodiment is illustrative, not restrictive, and the scope of the invention should not be limited thereby.
Full-automatic 360 rotatory aircraft nose precision quilter, the host computer includes: an embroidery frame (2), a working table plate (3), a rear frame (4), a middle frame (5), a front frame (7), a Y-direction steering gear reducer (8), a Y-direction servo driving assembly (9), a Y-direction lead screw guide rail assembly (10), a Y-direction front guide rail assembly (11), a bottom beam (12), a girder (13), an X-direction lead screw guide rail assembly (14), an X-direction sewing spindle motor (15), a lifting sliding table mounting plate (16), a machine head rotating table (17), a rotating table motor (18), a lower supporting seat (19), a rotating shuttle rotating table (20), a rotating shuttle motor (21), a rotating shuttle (22), a sewing machine head (23), a cloth feeding belt disc (24), a cloth belt disc connecting hinge (25), a cloth belt conveying guide rail (26), a cloth feeding belt driving wheel (27), a cloth feeding belt driving motor (28), a material pressing wheel (29), a cloth feeding belt driven wheel (30), an automatic feeding support, A feeding track (32), an automatic feeding mounting rack (33) and pneumatic scissors (37).
And the Y-direction servo driving assembly (9) is connected with the Y-direction lead screw guide rail assembly (10) through a Y-direction steering gear speed reducer (8).
The X-direction sewing spindle motor (15) is connected with the X-direction lead screw guide rail assembly (14).
The X-direction lead screw guide rail assembly (14) is fixed on the middle frame (5) through a bottom beam (12) and a crossbeam (13).
The machine head rotating table (17) is connected with the rotating table motor (18) and the sewing machine head (23) and is fixed on the girder (13) through the lifting sliding table mounting plate (16) and the machine head lifting sliding table (6).
The rotating shuttle rotating platform (20) is connected with a rotating shuttle (22), the rotating shuttle (22) is connected with a rotating shuttle motor (21), and the rotating shuttle rotating platform is fixed on the bottom beam (12) through a lower supporting seat (19).
The X-direction sewing spindle motor (15) drives the X-direction lead screw guide rail assembly (14) to realize the X-direction movement of the sewing machine head (23).
The Y-direction servo driving assembly (9) drives the Y-direction lead screw guide rail assembly (10) to realize the Y-direction movement of the embroidery frame (2).
The sewing machine head rotating table is characterized in that a machine head rotating table motor (18) drives a machine head rotating table (17) to drive a sewing machine head (23) to rotate, meanwhile, a rotating shuttle rotating table (20) drives a rotating shuttle (22) to rotate, and then a machine head lifting sliding table (6) drives the sewing machine head (23) to move up and down, so that sewing action is realized.
The equipment drives a Y-direction lead screw guide rail component (10) to drive an embroidery frame (2) to move in the Y direction through a Y-direction servo driving component (9), drives an X-direction lead screw guide rail component (14) to drive a sewing machine head (23) and a rotating shuttle (22) to synchronously move in the X direction through an X-direction sewing spindle motor (15), respectively drives a machine head rotating table (17) and the rotating shuttle rotating table (20) to work, respectively drives the sewing machine head (23) and the rotating shuttle (22) to rotate through the machine head rotating table (17) and the rotating shuttle rotating table (20), simultaneously, a cloth feeding belt disc (24) is connected with the sewing machine head (23) through a cloth belt disc connecting hinge (25), a cloth belt reaches a cloth belt driving wheel (27) driven by a cloth belt driving motor (28) through a cloth belt conveying guide rail (26), is pressed by a material pressing wheel device (29), and is conveyed to the sewing machine head (23) for sewing through a cloth belt driven wheel (30) and a cloth conveying guide rail (32), after sewing is finished, the cloth belt is cut off by the pneumatic scissors (34), the automatic feeding process is finished, and the manufacturing of the product is efficiently finished.
Claims (5)
1. An automatic feeding 360-degree rotary machine head precision quilting machine comprises: full-automatic 360 rotatory aircraft nose precision quilter, the complete machine includes: the automatic cloth feeding machine comprises an embroidery frame, a working table plate, a rear rack, a middle rack, a front rack, a Y-direction steering gear reducer, a Y-direction servo driving assembly, a Y-direction lead screw guide rail assembly, a Y-direction forward guide rail assembly, a bottom beam, a girder, an X-direction lead screw guide rail assembly, an X-direction sewing spindle motor, a lifting sliding table mounting plate, a machine head rotating table, a rotating table motor, a lower supporting seat, a rotating shuttle rotating table, a rotating shuttle motor, a rotating shuttle, a sewing machine head, a cloth feeding belt disc connecting hinge, a cloth belt conveying guide rail, a cloth feeding belt driving wheel, a cloth feeding belt driving motor, a material pressing wheel, a cloth feeding belt driven wheel, an automatic; the method is characterized in that: the Y-direction servo driving assembly is connected with the Y-direction lead screw guide rail assembly through a Y-direction steering gear reducer and drives the Y-direction lead screw guide rail assembly to realize the Y-direction movement of the embroidery frame; the X-direction sewing spindle motor is connected with the X-direction lead screw guide rail assembly and drives the X-direction lead screw guide rail assembly to realize the X-direction movement of the sewing machine head; the machine head rotating table is connected with the rotating table motor and the sewing machine head and is fixed on the girder through the lifting sliding table mounting plate and the machine head lifting sliding table; the rotating shuttle rotating platform is connected with the rotating shuttle, the rotating shuttle is connected with the rotating shuttle motor, and the rotating shuttle is fixed on the bottom beam through the lower support seat.
2. The full automatic 360 ° rotary head precision quilting machine of claim 1 wherein: the sewing speed can be adjusted within an allowable range and can be automatically adjusted according to the size of the needle step.
3. The full automatic 360 ° rotary head precision quilting machine of claim 1 wherein: the sewing machine head and the rotating shuttle can rotate at will within the range of 360 degrees according to the sewing route of the stitches, and the stitches are positive at any time.
4. The full automatic 360 ° rotary head precision quilting machine of claim 1 wherein: the sewing machine head has the function of automatically backstitching and locking the needle.
5. The full automatic 360 ° rotary head precision quilting machine of claim 1 wherein: the machine head rotating table motor drives the machine head rotating table to drive the sewing machine head to rotate, meanwhile, the rotating shuttle rotating table drives the rotating shuttle to rotate, and then the machine head lifting sliding table drives the sewing machine head to move up and down, so that sewing action is realized.
Priority Applications (1)
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CN201910703421.3A CN112301573A (en) | 2019-07-31 | 2019-07-31 | Full-automatic 360-degree rotary machine head precise quilting machine |
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CN201910703421.3A CN112301573A (en) | 2019-07-31 | 2019-07-31 | Full-automatic 360-degree rotary machine head precise quilting machine |
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CN201910703421.3A Pending CN112301573A (en) | 2019-07-31 | 2019-07-31 | Full-automatic 360-degree rotary machine head precise quilting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115387037A (en) * | 2022-09-22 | 2022-11-25 | 莆田市坚强缝制设备有限公司 | Continuous feeding computerized embroidery sewing machine |
-
2019
- 2019-07-31 CN CN201910703421.3A patent/CN112301573A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115387037A (en) * | 2022-09-22 | 2022-11-25 | 莆田市坚强缝制设备有限公司 | Continuous feeding computerized embroidery sewing machine |
CN115387037B (en) * | 2022-09-22 | 2024-02-13 | 莆田市坚强缝制设备有限公司 | Continuous feeding computerized embroidery sewing machine |
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