CN211035683U - Automatic firing and forming system for glassware - Google Patents

Abstract

The utility model relates to an automatic molding system that fires of glassware is equipped with the base of disc, the base of disc is provided with a vertical scroll perpendicularly in centre of a circle position, the cover is equipped with a rotary driving dish sleeve on the vertical scroll, a rotary driving dish is equipped with to the rotary driving dish sleeve in the upper end, a little fluted disc is equipped with to the rotary driving dish sleeve in the lower extreme, little fluted disc passes through drive gear, reduction gear, the transmission of a rotary driving dish motor power of speed regulator, the reduction gear is fixed on a horizontal support plate. The utility model is suitable for a glassware is fired in a large number of batches, has the advantage that design science, rational in infrastructure, production efficiency are high, the yield is high.

Description

Automatic firing and forming system for glassware

Technical Field

The invention belongs to glass processing equipment, and particularly relates to firing equipment for automatically processing glass bottles.

Background

The glass bottle is used as packing material mainly for food, oil, wine, beverage, seasoning, cosmetics, liquid chemical product, etc. and has wide use, including pre-processing ① material, crushing quartz sand, soda, limestone, feldspar, etc. to dry wet material, iron eliminating treatment of ferrous material to ensure glass quality, preparing ② material, melting ③ material, high temperature heating inside tank furnace or tank furnace to form homogeneous glass without bubbles, adding liquid glass into tank furnace or tank furnace, annealing to form glass product, etc. the glass bottle has high transparency, high corrosion resistance, no change in material property, no shock, etc. and may be used in producing various glass products.

The existing production process generally adopts machine blowing and manual radiation operation, so that the production efficiency is low, and for mass production, a new device can not be developed to complete a mass production task according to quality and quantity in time.

Disclosure of Invention

The invention aims to solve the problems and provides an automatic firing and forming system for glassware, which has the characteristics of scientific design, reasonable structure, high production efficiency and high yield.

The purpose of the invention is realized by the following technical scheme: automatic molding system of firing of glassware which characterized in that: the device comprises a base provided with a disc, wherein a vertical shaft is vertically arranged at the center of a circle on the base of the disc, a rotary driving disc sleeve is sleeved on the vertical shaft, a rotary driving disc is arranged at the upper end of the rotary driving disc sleeve, a small fluted disc is arranged at the lower end of the rotary driving disc sleeve, the small fluted disc is in power transmission through a driving gear, a speed reducer and a rotary driving disc motor of the speed regulator, the speed reducer is fixed on a horizontal supporting plate, and the horizontal supporting plate is fixed on the vertical shaft; the large disc fixing sleeve is fixed with a further rotary large disc at the upper end, a large gear ring is fixed below the large stepping rotary disc, the large gear ring is driven in a stepping mode through a stepping motor, a stepping motor driving shaft and a stepping driving gear are arranged on the stepping motor, a horizontal pressure adjusting plate is arranged on the stepping motor, a rectangular adjusting groove is formed in the horizontal pressure adjusting plate, and a compression wheel is fixed in the rectangular adjusting groove through a fixing screw; the stepping rotating large disc is provided with fifteen stations along the direction of a circle center, each station is provided with two fixing grooves along the radial direction, a fixing support frame is arranged in each fixing groove, each fixing support frame is provided with a fixing hole, a sliding bearing is arranged in each fixing hole, each fixing support frame is provided with a hollow sleeve, one end of each sleeve is provided with a flange, each flange is provided with a driven gear, a friction rubber layer is pasted on the outer end face of each driven gear, the friction rubber layer is in contact with the corresponding rotating drive disc to drive the corresponding flange to rotate, one end of each flange of each sleeve is sequentially provided with a first pressure disc, a ball bearing, a second pressure disc, a compression spring and a positioning check ring, the other end of each sleeve is provided with a flange fixed with a chuck, the other end of each sleeve is inserted into an optical axis, the inner diameter of each sleeve is larger than the, the optical axis is a hollow metal tube, one end of the optical axis is sleeved with a section of plastic rubber tube, and the other end of the optical axis is provided with an air nozzle butt joint tube; the vertical shaft is further provided with a semicircular horizontal supporting platform at the upper part, the horizontal supporting platform is further provided with an electric driving device of a driven power-assisted gear, the electric driving device comprises a main power-assisted motor, a main power-assisted gear, a chain, a driving chain wheel and a driven chain wheel, the main power-assisted motor drives the main power-assisted gear through the driving chain wheel, the chain and the driven chain wheel, a radial horizontal sliding rail is arranged below the horizontal supporting platform, a sliding block is arranged on the horizontal sliding rail, an air nozzle connected with an air line is fixed at the lower part of the sliding block, and the sliding block is hinged with a horizontal pneumatic push rod through a connecting rod; and cooling water tanks, a flame projecting lamp and corresponding supporting and adjusting devices are arranged below the corresponding chucks on the fifteen stations.

The fifteen stations correspond to stations 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 and 15 by adopting letters A, B, C, D, E, F, G, H, I, J, K, L and M, N, U respectively, a disc multi-station rotation production mode is adopted, the stations A to F comprise a station H, I, a lamp cap burns mixed gas of natural gas and oxygen to generate flame with high temperature, the station I, J comprises a die, the station K is used for natural cooling, the station L is used for unloading products, the station M is used for cooling a chuck by a water tank, the station N is used for blowing dust to clean glass slag and water in an inner sleeve of the chuck device, and sometimes water in the water tank flows into the station N, and the station U is used for clamping a glass tube.

The operation process of the glassware automatic firing forming system comprises the steps of firstly igniting a lamp holder to adjust the combustion ratio, then starting up to run, clamping a glass tube on a chuck of 15 stations, sequentially rotating the disk, heating the lamp holder of A, B stations to melt the glass sealing position, removing the redundant part at the sealing position, sealing the glass sealing position, manually operating, continuously and sequentially rotating the disk, heating the glass tube by the lamp holder of C, D, E, F stations until the temperature reaches the required temperature, then rotating the disk to G stations again, closing the mold after the mold advances in place, simultaneously ejecting an air nozzle to push the chuck device to move outwards for a certain distance of about 15 mm, then separating the chuck device from the disk, changing the chuck device into the electric drive to reach the required rotation speed, particularly, when a special-shaped product is produced, a motor can be stationary, such as a square or prismatic product, ejecting the air nozzle to the position, blowing gas with a certain pressure into the glass tube to form the glass tube in the mold, opening the air nozzle to return, returning the chuck device under the thrust of a spring, then returning the mold to the disk, returning the mold to the position, continuing to blow the glass tube into the water tank to a water tank, and rotating the water tank to a station, and rotating the water tank to blow the water tank, when the mold is started, the water tank is started, and the water tank is started, the water tank is rotated, the water.

The invention adopts the layout structure of the disc, greatly improves the efficiency of streamlined operation, improves the yield, lightens the labor intensity of workers, increases the degree of mechanization and is beneficial to further development to the aim of automation.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a drawing showing the distribution of 15 stations on the disk of the present invention;

Detailed Description

The invention is further illustrated by the following figures and examples:

according to the embodiment, the automatic firing and forming system for glassware comprises a base 1 provided with a disc, a vertical shaft 2 is vertically arranged at the position of a circle center of the base of the disc, a rotary driving disc sleeve 3 is sleeved on the vertical shaft, a rotary driving disc 4 is arranged at the upper end of the rotary driving disc sleeve, a small fluted disc 5 is arranged at the lower end of the rotary driving disc sleeve, power transmission is achieved through a driving gear 6, a speed reducer 7 and a speed regulator 8, a rotary driving disc motor 9 is arranged on the vertical shaft, the speed reducer is fixed on a horizontal supporting plate 10, the horizontal supporting plate is fixed on the vertical shaft, a large disc fixing sleeve 11 is further arranged outside the rotary driving disc sleeve, a bearing is arranged between the large disc fixing sleeve and the rotary driving disc sleeve, a large rotary disc 12 is fixed at the upper end of the large disc fixing ring gear 13, the large ring gear is fixed below the large ring gear 14, a stepping drive shaft of a stepping motor and a stepping drive gear 15 are arranged on the stepping motor, a rectangular pressure adjusting plate 16 is arranged on the horizontal pressure adjusting plate, adjusting plate is provided with adjusting grooves, a flame adjusting ring 17 is fixed at the lower end of a working position, a chuck 26, a chuck 14 is arranged on a horizontal clamp ring 14, a chuck 14, a horizontal clamp ring 14, a clamp ring 14 is arranged on a horizontal clamp ring 14, a clamp ring 14 is arranged on a clamp ring 14, a clamp ring is arranged on a clamp ring 14, a clamp ring 14 is arranged on a clamp ring 14, a clamp ring 14 is arranged on.

The operation process of the glassware automatic firing forming system comprises the steps of 1, firstly, igniting a lamp head to adjust a combustion ratio, then, starting up to operate, clamping a glass tube on a chuck of 15 stations, sequentially rotating the disk, heating the disk by a A, B station lamp head to melt a glass sealing position, removing redundant parts at the sealing position, sealing the glass sealing position, manually operating, continuously and sequentially rotating the disk, heating the glass tube by a C, D, E, F station lamp head to a required temperature, rotating the glass tube to a G station again, closing the mold after the mold advances in place, simultaneously ejecting an air nozzle to push the chuck device to move outwards for a certain distance of about 15 mm, then, separating the chuck device from the disk, changing the chuck device from being driven by an electric motor to reach a required rotating speed, particularly, when a special-shaped product is produced, the motor can be a static product such as a square or prismatic product, after the air nozzle is ejected to the position, blowing gas with a certain pressure into the glass tube to form the glass tube in the mold, opening the mold after a preset time, returning the chuck device from the pushing force of the spring, then, returning the mold to the mold, returning the mold to a water tank to a station, when the mold returns to the glass tube to a water tank, and the glass tube to a water tank is opened, when the glass tube is rotated, the glass tube is lifted from the water tank, the water tank is lifted station, the water tank is lifted from the water tank, the water tank is lifted station, the water tank is lifted from the water tank, the water tank is simply lifted from the water tank, the water tank is lifted from the water tank.

Finally, it should be noted that: it should be understood that the above examples are only for clearly illustrating the present invention and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are intended to be within the scope of the invention.

Claims (2)

1. The utility model provides an automatic molding system that fires of glassware which characterized in that: the disc type motor speed reducer is characterized by comprising a base (1) provided with a disc, wherein a vertical shaft (2) is vertically arranged at the center of a circle on the base of the disc, a rotary driving disc sleeve (3) is sleeved on the vertical shaft, a rotary driving disc (4) is arranged at the upper end of the rotary driving disc sleeve, a small fluted disc (5) is arranged at the lower end of the rotary driving disc sleeve, the small fluted disc is in power transmission through a driving gear (6), a speed reducer (7) and a speed regulator (8) and a rotary driving disc motor (9), the speed reducer is fixed on a horizontal supporting plate (10), and the horizontal supporting plate is fixed; the outer side of the rotary driving disc sleeve is also provided with a large disc fixing sleeve (11), a bearing is arranged between the large disc fixing sleeve and the rotary driving disc sleeve, the upper end of the large disc fixing sleeve is fixedly provided with a stepping rotary large disc (12), a large gear ring (13) is fixed on the lower side of the stepping rotary large disc, the large gear ring is driven in a stepping mode through a stepping motor (14), the stepping motor is provided with a stepping motor driving shaft and a stepping driving gear (15), the stepping motor is provided with a horizontal pressure adjusting plate (16), the horizontal pressure adjusting plate is provided with a rectangular adjusting groove, and the rectangular adjusting groove is fixedly provided with a compression wheel (17) through a fixing screw; the stepping rotating large disc is provided with fifteen stations along the direction of a circle center, each station is provided with two fixing grooves along the radial direction, a fixing support frame (18) is arranged in each fixing groove, each fixing support frame is provided with a fixing hole, a sliding bearing is arranged in each fixing hole, each fixing support frame is provided with a hollow sleeve (19), one end of each sleeve is provided with a flange (20), each flange is provided with a driven gear (21), a friction rubber layer is pasted on the outer end face of each driven gear, the friction rubber layer is in contact with the corresponding rotating drive disc to drive the corresponding flange to rotate, one end of each flange of each sleeve is sequentially provided with a first pressure disc, a ball bearing (22), a second pressure disc, a compression spring and a positioning check ring (23), the other end of each sleeve is provided with a flange, a chuck (26) is fixed on the, the inner diameter of the sleeve is larger than the outer diameter of the optical axis, a fixing bolt (25) for fixing the optical axis is arranged on the outer wall of the sleeve, the optical axis is a hollow metal tube, one end of the optical axis is sleeved with a section of plastic rubber tube, and the other end of the optical axis is provided with an air nozzle butt joint tube (31); the vertical shaft is also provided with a semicircular horizontal supporting platform at the upper part, the horizontal supporting platform is also provided with an electric driving device of a slave booster gear, the electric driving device comprises a main booster motor (32), a main booster gear (36), a chain (35), a driving chain wheel (33) and a driven chain wheel (34), the main booster motor drives the main booster gear through the driving chain wheel, the chain and the driven chain wheel, a radial horizontal sliding rail (37) is arranged below the horizontal supporting platform, a sliding block (38) is arranged on the horizontal sliding rail, the lower part of the sliding block is fixedly provided with an air nozzle (39) connected with an air line, and the sliding block is hinged with a horizontal pneumatic push rod (40) through a connecting rod; and cooling water tanks, a flame projecting lamp and corresponding supporting and adjusting devices are arranged below the corresponding chucks on the fifteen stations.

2. An automatic firing and forming system for glassware as claimed in claim 1, wherein the fifteen stations are A, B, C, D, E, F, G, H, I, J, K, L and M, N, U letters corresponding to 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14 and 15 stations respectively, and a disk multi-station rotation production mode is adopted, wherein the stations A to F comprise a H, I station in which a lamp cap burns a gas mixture of natural gas and oxygen to generate a high-temperature flame, a I, J station in which a mold is arranged, a K station in which the natural cooling is performed, a L station in which the product is unloaded, an M station in which the temperature of the chuck is reduced, an N station in which the dust is blown to clean the glass slag and water in the inner sleeve of the chuck device and water in which the water in the water tank flows into is sometimes blown, and a U station in which the glass tube is clamped.

Images